Constant temperature and humidity workshop provided with a sterilization module

Abstract

This application discloses a constant temperature and humidity workshop equipped with a sterilization module, relating to the field of air purification. It includes an industrial air conditioner and a dehumidifier / humidifier integrated unit installed within the workshop. Temperature and humidity sensors are installed within the workshop. The air inlet of the industrial air conditioner is connected to a first pipe, and a second pipe is installed at one end of the first pipe. Flanges are welded to adjacent sides of both the first and second pipes, and the two flanges are fixed together with bolts. A sealing mechanism is installed inside each flange. A filter and an ultraviolet germicidal lamp are respectively installed inside the first pipe, and activated carbon is installed inside the second pipe. The filter, ultraviolet germicidal lamp, and activated carbon are all installed within the first and second pipes respectively via an installation mechanism. This application ensures a sterile environment within the constant temperature and humidity workshop through the sequential action of each sterilization module, and the installation mechanism allows for rapid assembly and disassembly of each sterilization module.

Description

Technical Field

[0001] This application relates to the field of air purification, and in particular to a constant temperature and humidity workshop equipped with a sterilization module. Background Technology

[0002] In many modern industrial production processes, product manufacturing places extremely stringent requirements on environmental conditions. Especially in scenarios requiring precise temperature and humidity control, temperature- and humidity-controlled workshops play a crucial role. These workshops not only improve product yield and experimental reliability but also reduce production costs to some extent, thus promoting the development of the entire industry.

[0003] To achieve a constant temperature and humidity environment in the factory, a common practice is to install industrial air conditioners and dehumidifier / humidifier combos. The industrial air conditioners are primarily responsible for regulating the temperature, while the dehumidifier / humidifier combos are used to precisely control the humidity. Simultaneously, to introduce outside air and ensure freshness within the factory, the air intakes of the industrial air conditioners are connected to the outside environment.

[0004] However, in practice, because no sterilization device is installed in the air inlet connecting the industrial air conditioner to the outside, bacteria and other microorganisms in the outside air will enter the temperature- and humidity-controlled factory along with the air. This will negatively impact the production quality of products in the factory and cause direct economic losses. Utility Model Content

[0005] To address the problem that industrial air conditioning inlets lack sterilization devices, allowing bacteria and other microorganisms from the outside air to enter the factory with the airflow, contaminating the production environment and affecting product quality, this application provides a constant temperature and humidity factory equipped with a sterilization module.

[0006] The constant temperature and humidity workshop equipped with a sterilization module provided in this application adopts the following technical solution:

[0007] A constant temperature and humidity workshop equipped with a sterilization module includes an industrial air conditioner and a dehumidifier / humidifier integrated unit installed inside the workshop. Temperature sensors and humidity sensors are installed inside the workshop. The air inlet of the industrial air conditioner is connected to a first pipe. A second pipe is provided at one end of the first pipe. Flanges are welded to adjacent sides of the first and second pipes. The two flanges are fixed by bolts. A sealing mechanism is provided inside the flanges. A filter screen and an ultraviolet germicidal lamp are respectively installed inside the first pipe. Activated carbon is installed inside the second pipe. The filter screen, ultraviolet germicidal lamp, and activated carbon are respectively installed in the first and second pipes by an installation mechanism.

[0008] By adopting the above technical solution, the industrial air conditioner and dehumidifier / humidifier combo unit can regulate the temperature and humidity inside the factory. Temperature and humidity sensors are used to monitor the factory's temperature and humidity, respectively. The first and second pipes connect to the industrial air conditioner's air inlet, facilitating the introduction of outside air. Flanges and sealing mechanisms ensure the airtightness of the connections. A filter screen removes large particulate impurities from the outside air, an ultraviolet germicidal lamp uses ultraviolet light to disinfect bacteria and other microorganisms, and activated carbon adsorbs odors and some harmful substances. The installation mechanism facilitates the installation and removal of the filter screen, ultraviolet germicidal lamp, and activated carbon, comprehensively preventing bacteria and other microorganisms from the outside air from entering the factory.

[0009] Optionally, the sealing mechanism includes a mounting groove formed on the flange and a sealing ring embedded in the mounting groove, wherein the height of the sealing ring is slightly greater than the height of the mounting groove.

[0010] By adopting the above technical solution, a sealing ring is embedded in the mounting groove, and the height of the sealing ring is slightly greater than the height of the mounting groove. When the first pipe and the second pipe are connected, the sealing ring is squeezed to achieve a good seal.

[0011] Optionally, the installation mechanism includes an installation sleeve and a connecting mechanism disposed on the installation sleeve. The outer wall size of the installation sleeve is the same as the inner wall size of the first tube and the inner wall size of the second tube. Two sets of connecting mechanisms are provided. Connecting grooves for use with the connecting mechanisms are provided at both ends of the inner wall of the first tube and on the inner wall of the second tube near the first tube.

[0012] By adopting the above technical solution, with the cooperation of the installation sleeve, installation mechanism and connecting groove, it is easy to quickly replace each sterilization module.

[0013] Optionally, the connecting mechanism includes a receiving groove formed on the mounting sleeve, a mounting ball disposed in the receiving groove, and a spring disposed in the receiving groove, one end of the spring being fixed to the inner wall of the receiving groove, and the other end of the spring being fixed to the mounting ball.

[0014] By adopting the above technical solution, multiple mounting sleeves respectively cooperate with the inner walls of the first and second pipes, and under the elastic force of the spring, the mounting ball is fixed in the connecting groove to achieve the fixing effect.

[0015] Optionally, a connecting rod is fixed on the mounting sleeve.

[0016] By adopting the above technical solution, the connecting rod can provide a point of leverage for the installation sleeve, making it easier for staff to remove the sterilization module.

[0017] Optionally, the filter, ultraviolet germicidal lamp, and activated carbon are respectively fixed on the inner wall of multiple mounting sleeves, and the ultraviolet germicidal lamp is arranged in a ring.

[0018] By adopting the above technical solution, the filter can initially remove dust and impurities from the outside air. The filtered air is then sterilized under the irradiation of an ultraviolet germicidal lamp, and activated carbon further adsorbs odors and harmful gases from the filtered and sterilized air. This ensures that the sterilization module guarantees the air quality entering the factory, mitigating the problem of bacteria and microorganisms from the outside air affecting the production environment and product quality.

[0019] Optionally, the temperature sensor is electrically connected to an industrial air conditioner, and the humidity sensor is electrically connected to a dehumidifier and humidifier combo unit.

[0020] By adopting the above technical solutions, the temperature sensor, electrically connected to the industrial air conditioner, enables the industrial air conditioner to automatically adjust its operation based on the real-time temperature inside the factory, accurately maintaining a constant temperature. Similarly, the humidity sensor, electrically connected to the dehumidifier / humidifier combo unit, allows the dehumidifier / humidifier combo unit to automatically operate based on the real-time humidity inside the factory, precisely controlling the humidity level to remain constant.

[0021] Optionally, the exterior of the factory building is equipped with ladders.

[0022] By adopting the above technical solution, ladders are installed on the outside of the factory building, making it easier for personnel to reach the upper part of the frame for maintenance and other operations.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. The factory air conditioner and dehumidifier / humidifier are controlled by temperature and humidity sensors respectively to achieve constant temperature and humidity in the factory;

[0025] 2. By installing a filter and ultraviolet germicidal lamp in the first tube and activated carbon in the second tube, outside air enters the industrial air conditioner through each sterilization module in sequence, thereby ensuring a sterile environment inside the factory when the industrial air conditioner is working, and guaranteeing product quality.

[0026] 3. The installation sleeve, connecting structure, and connecting groove enable rapid installation of each sterilization module;

[0027] 4. The first and second pipes are connected by a flange with a sealing mechanism to ensure the connection is airtight and prevent unsterilized air from entering the factory through gaps and affecting the sterilization effect. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is an external schematic diagram of the factory building provided in the embodiments of this application, used to illustrate the ladder;

[0030] Figure 2 This is a cross-sectional view of the factory building provided in the embodiments of this application;

[0031] Figure 3 This is a schematic diagram of the structure of the first and second pipes provided in the embodiments of this application, used to illustrate the flange;

[0032] Figure 4 This is an exploded view of the sealing mechanism provided in the embodiments of this application;

[0033] Figure 5 This is a cross-sectional view of the first and second tubes provided in the embodiments of this application, used to show the filter, ultraviolet germicidal lamp and activated carbon;

[0034] Figure 6 This is a cross-sectional view of the mounting sleeve provided in the embodiments of this application, used to illustrate the connection mechanism.

[0035] Reference numerals: 1. Industrial air conditioner; 2. Dehumidifier and humidifier integrated unit; 3. Temperature sensor; 4. Humidity sensor; 5. First pipe; 6. Second pipe; 7. Flange; 8. Bolt; 9. Sealing mechanism; 10. Mounting groove; 11. Sealing ring; 12. Filter screen; 13. Ultraviolet germicidal lamp; 14. Activated carbon; 15. Mounting mechanism; 16. Mounting sleeve; 17. Connecting mechanism; 18. Receiving groove; 19. Mounting ball; 20. Spring; 21. Connecting groove; 22. Connecting rod; 23. Ladder. Detailed Implementation

[0036] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0037] This application discloses a constant temperature and humidity workshop equipped with a sterilization module.

[0038] Reference Figure 1 and Figure 2 A constant temperature and humidity workshop equipped with a sterilization module includes an industrial air conditioner 1 and a dehumidifier / humidifier integrated unit 2 installed within the workshop. Temperature sensors 3 and humidity sensors 4 are installed within the workshop to monitor the temperature and humidity in real time. Furthermore, temperature sensor 3 is electrically connected to the industrial air conditioner 1, and humidity sensor 4 is electrically connected to the dehumidifier / humidifier integrated unit 2, achieving constant temperature and humidity within the workshop.

[0039] When the temperature in the factory is higher than the set constant temperature, the temperature sensor 3 will control the industrial air conditioner 1 to cool down until the factory temperature drops to the constant temperature, at which point the industrial air conditioner 1 will stop working; when the temperature in the factory is lower than the set constant temperature, the temperature sensor 3 will control the industrial air conditioner 1 to heat up until the factory temperature rises to the constant temperature, at which point the industrial air conditioner 1 will stop working.

[0040] When the humidity in the factory is higher than the set constant humidity, the humidity sensor 4 will control the dehumidifier and humidifier 2 to dehumidify until the humidity in the factory drops to the constant humidity, at which point the dehumidifier and humidifier 2 will stop working; when the humidity in the factory is lower than the set constant humidity, the humidity sensor 4 will control the dehumidifier and humidifier 2 to humidify until the humidity in the factory rises to the constant humidity, at which point the dehumidifier and humidifier 2 will stop working.

[0041] Reference Figure 1 The factory building is equipped with a main gate for easy access for personnel and equipment. A ladder 23 is installed on the exterior of the factory building to facilitate maintenance and repair by staff.

[0042] Reference Figure 3 A second pipe 6 is connected to the air inlet of the industrial air conditioner 1, and a first pipe 5 is installed at the end of the second pipe 6 away from the factory building. Flanges 7 are welded to the outer walls of adjacent ends of the first pipe 5 and the second pipe 6. The two flanges 7 are fixedly connected by bolts 8, thereby achieving a fixed connection between the first pipe 5 and the second pipe 6.

[0043] Reference Figure 4 A sealing mechanism 9 is provided on flange 7 to ensure the sealing of the connection between the first pipe 5 and the second pipe 6 and prevent air leakage. The sealing mechanism 9 includes a mounting groove 10 formed on flange 7 and a sealing ring 11 embedded in the mounting groove 10. The sealing ring 11 is made of an elastic material such as rubber, and its height is slightly greater than the height of the mounting groove 10. Thus, when the two flanges 7 are fixedly connected by bolts 8, the sealing ring 11 will be compressed and deformed, thereby achieving a sealing effect and preventing outside air from entering the second pipe 6 from the connection.

[0044] Reference Figure 5 A filter screen 12 is installed on the inner wall of the first tube 5 at the end furthest from the second tube 6. An ultraviolet germicidal lamp 13 is installed on the inner wall of the first tube 5 at the end closest to the second tube 6. Activated carbon 14 is installed on the inner wall of the second tube 6 at the end closest to the first tube 5. The filter screen 12, ultraviolet germicidal lamp 13, and activated carbon 14 constitute a sterilization module. Through the sequential action of each sterilization module, the outside air is purified and sterilized, ensuring a sterile production environment within the constant temperature and humidity workshop. The filter screen 12, ultraviolet germicidal lamp 13, and activated carbon 14 are all detachable and removable via an installation mechanism 15, facilitating regular replacement and cleaning.

[0045] Reference Figure 5 The installation mechanism 15 includes an installation sleeve 16 and a connecting mechanism 17 disposed on the installation sleeve 16. Furthermore, the outer wall dimension of the installation sleeve 16 is consistent with the inner wall dimension of the first pipe 5 and the inner wall dimension of the second pipe 6, ensuring that the installation sleeve 16 can be tightly installed inside the pipe. Additionally, two sets of connecting mechanisms 17 are provided to ensure that the installation mechanism 15 is more securely installed inside the pipe, preventing it from falling off.

[0046] Reference Figure 5 Connecting grooves 21 for use with the connecting mechanism 17 are provided at both ends of the inner wall of the first pipe 5 and on the inner wall of the second pipe 6 near the first pipe 5. In addition, a connecting rod 22 is fixed to the side of the mounting sleeve 16 near the pipe end. The connecting rod 22 provides a leverage point for operators when assembling and disassembling the sterilization module, facilitating its removal. Grooves are provided at both ends of the first pipe 5 and at the end of the second pipe 6 near the first pipe 5 to initially position the mounting ball 19. This ensures that the mounting ball 19 can accurately connect with the connecting grooves 21 during installation, thereby completing the installation of each sterilization module.

[0047] Reference Figure 6 The connecting mechanism 17 includes a receiving groove 18 formed on the mounting sleeve 16, a mounting ball 19 disposed in the receiving groove 18, and a spring 20. One end of the spring 20 is fixed to the inner wall of the receiving groove 18, and the other end is fixed to the mounting ball 19.

[0048] Reference Figure 5 and Figure 6 When a sterilization module needs to be installed, it is inserted into the corresponding pipe. The mounting ball 19 is compressed and retracts into the receiving groove 18. When the mounting sleeve 16 reaches the designated position, the mounting ball 19 pops out under the action of the spring 20 and locks into the connecting groove 21, thereby fixing the mounting sleeve 16 and thus realizing the installation of a sterilization module.

[0049] Next, the two flanges 7 are fixed with bolts 8, and the first pipe 5 and the second pipe 6 are tightly connected by the sealing mechanism 9. Outside air enters the industrial air conditioner 1, first passes through the filter screen 12 for preliminary filtration, then passes through the ultraviolet germicidal lamp 13 for sterilization, and finally passes through the activated carbon 14 to adsorb odors and tiny impurities, thus achieving the effect of air purification and ensuring a sterile environment in the constant temperature and humidity factory.

[0050] Reference Figure 5 and Figure 6When a sterilization module needs to be replaced, first loosen the bolt 8 from the flange 7. Then, the operator only needs to pull the connecting rod 22 outward to provide external pulling force to the mounting sleeve 16, causing the mounting ball 19 to retract into the receiving groove 18, and under the action of external pulling force, the various sterilization modules can be disassembled.

[0051] The implementation principle of a constant temperature and humidity workshop equipped with sterilization modules in this application embodiment is as follows: Through the synergistic effect of filter 12, ultraviolet germicidal lamp 13, and activated carbon 14, bacteria and other microorganisms in the outside air are effectively removed, preventing bacteria from entering the workshop and contaminating the production environment. The installation mechanism 15 enables rapid replacement of each sterilization module. The sealing mechanism 9 ensures the sealing of the connection between the first pipe 5 and the second pipe 6, preventing air that has not been treated by the multiple sterilization modules from entering the industrial air conditioner 1 and causing pollution to the internal environment of the workshop.

[0052] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," "third," and similar terms used in this application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. The terms "an" or "a" and similar terms do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms "comprising" or "including" and similar terms mean that the elements or objects preceding "comprising" or "including" encompass the elements or objects listed following "comprising" or "including" and their equivalents, and do not exclude other elements or objects. "Above," "below," "left," "right," etc., are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0053] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A constant temperature and humidity workshop equipped with a sterilization module, characterized in that: The system includes an industrial air conditioner (1) and a dehumidifier / humidifier integrated unit (2) installed in the factory building. A temperature sensor (3) and a humidity sensor (4) are installed in the factory building. The air inlet of the industrial air conditioner (1) is connected to a first pipe (5). A second pipe (6) is provided at one end of the first pipe (5). Flanges (7) are welded to adjacent sides of the first pipe (5) and the second pipe (6). The two flanges (7) are fixed by bolts (8). A sealing mechanism (9) is provided inside the flange (7). A filter screen (12) and an ultraviolet germicidal lamp (13) are respectively provided in the first pipe (5). Activated carbon (14) is provided in the second pipe (6). The filter screen (12), the ultraviolet germicidal lamp (13) and the activated carbon (14) are respectively installed in the first pipe (5) and the second pipe (6) by an installation mechanism (15).

2. A constant temperature and humidity workshop equipped with a sterilization module according to claim 1, characterized in that: The sealing mechanism (9) includes a mounting groove (10) opened on the flange (7) and a sealing ring (11) embedded in the mounting groove (10), the height of the sealing ring (11) being slightly greater than the height of the mounting groove (10).

3. A constant temperature and humidity workshop equipped with a sterilization module according to claim 1, characterized in that: The installation mechanism (15) includes an installation sleeve (16) and a connecting mechanism (17) disposed on the installation sleeve (16). The outer wall size of the installation sleeve (16) is the same as the inner wall size of the first tube (5) and the inner wall size of the second tube (6). Two sets of connecting mechanisms (17) are provided. Connecting grooves (21) for use with the connecting mechanism (17) are provided at both ends of the inner wall of the first tube (5) and on the inner wall of the second tube (6) near the first tube (5).

4. A constant temperature and humidity workshop equipped with a sterilization module according to claim 3, characterized in that: The connecting mechanism (17) includes a receiving groove (18) opened on the mounting sleeve (16), a mounting ball (19) disposed in the receiving groove (18), and a spring (20) disposed in the receiving groove (18). One end of the spring (20) is fixed to the inner wall of the receiving groove (18), and the other end of the spring (20) is fixed to the mounting ball (19).

5. A constant temperature and humidity workshop equipped with a sterilization module according to claim 3, characterized in that: A connecting rod (22) is fixed on the mounting sleeve (16).

6. A constant temperature and humidity workshop equipped with a sterilization module according to claim 3, characterized in that: The filter (12), ultraviolet germicidal lamp (13) and activated carbon (14) are respectively fixed on the inner wall of multiple mounting sleeves (16), and the ultraviolet germicidal lamp (13) is arranged in a ring.

7. A constant temperature and humidity workshop equipped with a sterilization module according to claim 1, characterized in that: The temperature sensor (3) is electrically connected to the industrial air conditioner (1), and the humidity sensor (4) is electrically connected to the dehumidifier and humidifier integrated machine (2).

8. A constant temperature and humidity workshop equipped with a sterilization module according to claim 1, characterized in that: The exterior of the factory building is equipped with ladders (23).

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