Capacitive multi-station cooperative automated processing device
By setting up a feeding and uniform collection mechanism on the capacitor forming machine, the problem of bending of capacitor leads during vibratory feeding is solved, and stable clamping and buffer protection of capacitor leads are achieved, thereby improving the quality and efficiency of capacitor processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI QINGHANGXIN TECH CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-26
AI Technical Summary
When the existing capacitor forming machine is fed by a vibratory feeder, the capacitor leads are prone to hitting the limit plate and bending, which affects the quality of subsequent processing.
The system employs a feeding and sorting mechanism and a uniform collection mechanism. The sorting and squeezing cylinder and C-shaped sorting component clamp and shape the capacitor leads. The inclined groove limits the movement to prevent bending. The capacitor is buffered and protected by a collection buffer plate and collection contact components. The system is uniformly collected to prevent accumulation.
This improved the stability and processing quality of the capacitor leads, prevented damage from impacts, ensured stable delivery and uniform collection of capacitors, and enhanced overall processing efficiency and quality.
Smart Images
Figure CN224288040U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of capacitor processing equipment, and more specifically, it relates to a multi-station collaborative automated processing device for capacitors. Background Technology
[0002] When processing capacitors, capacitor forming machines are generally used. Capacitor forming machines typically use mechanical transmission and molds to form capacitor leads. The transmission mechanism driven by a motor drives the mold to bend and cut the capacitor leads. Multi-station capacitor forming machines also typically include processing such as sleeves for capacitor leads.
[0003] The existing application number, CN201922491226.7, discloses a capacitor forming device for cutting and forming capacitor leads. The device includes a frame, a turntable horizontally mounted on the frame, and multiple clamping components arranged sequentially along the circumference of the turntable for holding capacitors. The turntable has multiple processing stations distributed around its circumference, each corresponding to a feeding component, a forming component, and a discharging component. The turntable can rotate around its axis, causing the capacitors to pass sequentially through these components. This capacitor forming device, by using a turntable and sequentially arranging feeding, forming, and discharging components on it, allows for automatic feeding of capacitors, sequential cutting and forming by the multiple forming components, and then automatic unloading. The multiple forming components cooperate with each other, resulting in high processing efficiency and stable forming.
[0004] Based on the above, existing capacitor forming machines generally use a vibratory feeder to feed capacitors. Since the leads of capacitors are generally quite fragile, when the vibratory feeder feeds the capacitors, the leads of the capacitors are prone to collide with the limit plate of the vibratory feeder and bend, which will affect the processing of the capacitors in the next process. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides a multi-station collaborative automated processing device for capacitors. This device solves the problem that existing capacitor forming machines typically use a vibratory feeder to feed capacitors. Since capacitor leads are generally fragile, they are prone to bending when the vibratory feeder hits the limiting plate of the vibratory feeder, affecting the processing of capacitors in subsequent processes.
[0006] The purpose and effectiveness of this utility model's multi-station collaborative automated processing device for capacitors are achieved through the following specific technical means:
[0007] A multi-station collaborative automated processing device for capacitors includes a capacitor forming frame, a feeding box, a vibrating feeder, a shearing and trimming module, a lead sleeve machine, a discharge pipe, a material collection box, a feeding and sorting mechanism, and a uniform collection mechanism. The feeding box is fixedly connected to the rear end of the capacitor forming frame. The vibrating feeder is fixedly connected to the upper rear end of the capacitor forming frame. The shearing and trimming module is located at the upper middle position of the capacitor forming frame. The lead sleeve machine is located at the upper front end of the capacitor forming frame. The discharge pipe is fixedly connected to the inner front end of the capacitor forming frame. The material collection box is located on the right side of the capacitor forming frame. The feeding and sorting mechanism is located on the outer side of the vibrating feeder. The uniform collection mechanism is located at the rear end of the material collection box.
[0008] Furthermore, the feeding and sorting mechanism includes: a first sorting component; the first sorting component is fixedly connected to the upper end of the vibrating feeder, and an inclined groove structure is provided on the inner side of the first sorting component.
[0009] Furthermore, the feeding and sorting mechanism also includes: a sorting mounting plate, a sorting extrusion cylinder, and a second sorting component; two sets of sorting mounting plates are provided, and the two sets of sorting mounting plates are respectively fixedly connected to the left and right sides of the rear end of the vibrating feeder; two sets of sorting extrusion cylinders are provided, and both sets of sorting extrusion cylinders are reciprocating cylinder structures, and the two sets of sorting extrusion cylinders are respectively fixedly connected to the outer side of the sorting mounting plate; two sets of the second sorting component are provided, and both sets of the second sorting component are C-shaped structures, and the two sets of the second sorting component are respectively slidably connected to the inner side of the sorting mounting plate, and the two sets of the second sorting component are respectively fixedly connected to the piston rod of the sorting extrusion cylinder.
[0010] Furthermore, the uniform collection mechanism includes: a collection drive motor, a collection drive disk, a collection drive component, and a collection drive rod; the collection drive motor is fixedly connected to the inner front end of the capacitor forming frame; the collection drive disk is coaxially fixedly connected to the lower end of the shaft of the collection drive motor; the collection drive component is fixedly connected to the lower centrifugal end of the collection drive disk; the collection drive rod is slidably connected to the inner front end of the capacitor forming frame, and a rectangular groove structure is provided on the rear side of the collection drive rod, with the collection drive component disposed inside the rectangular groove of the collection drive rod.
[0011] Furthermore, the uniform collection mechanism also includes: a collection mounting plate and collection mounting blocks; the collection mounting plate is fixedly connected to the front end of the collection drive rod, and the collection mounting plate is provided with four sets of insertion hole structures; a total of four sets of collection mounting blocks are provided, and the four sets of collection mounting blocks are fixedly connected to the lower end of the material collection box, and the four sets of collection mounting blocks are respectively inserted into the insertion holes of the collection mounting plate.
[0012] Furthermore, the uniform collection mechanism also includes: a collection buffer plate, a collection support spring, and a collection contact element; the collection buffer plate is hinged to the upper inner part of the material collection box; multiple sets of collection support springs are provided, and the lower ends of the multiple sets of collection support springs are respectively fixedly connected to the lower end of the collection buffer plate, and the lower ends of the multiple sets of collection support springs are all fixedly connected to the inner wall of the material collection box; the collection contact element is fixedly connected to the upper end of the collection buffer plate, and the collection contact element is a rectangular sponge block structure.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This invention, through the setting of a feeding and sorting mechanism, opens the sorting and extrusion cylinder. The piston rod of the sorting and extrusion cylinder moves back and forth, driving the second sorting component to move back and forth. The two sets of second sorting components move in opposite directions to achieve clamping and shaping of the capacitor leads, avoiding bending of the capacitor leads, facilitating the processing of the capacitor in the next process, and improving the quality of capacitor processing. At the same time, when the capacitor passes the position of the first sorting component, the inclined groove of the first sorting component limits the capacitor, preventing the capacitor from tilting during the conveying process and ensuring stable conveying of the capacitor.
[0015] This invention, through the design of a uniform collection mechanism, ensures that when the processed capacitors fall from the discharge pipe into the material collection box, they land above the collection contact. The collection contact buffers the capacitors, preventing them from being bumped during the fall and protecting them, thus improving the processing quality. Simultaneously, the collection drive motor is activated, its shaft rotating to drive the collection drive disc, which in turn rotates the collection drive component. This rotation causes the collection drive rod to move left and right, which in turn moves the collection mounting plate left and right, which in turn moves the material collection box left and right. This left-right movement of the material collection box ensures a uniform distribution of the collected capacitors, preventing accumulation and improving the collection efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the structure of the collection drive disk of this utility model.
[0018] Figure 3 This is a schematic diagram of the collection drive component structure of this utility model.
[0019] Figure 4 This is a schematic diagram of the structure of the collecting contact element of this utility model.
[0020] Figure 5 This is a schematic diagram of the structure of the first assemblies of this utility model.
[0021] Figure 6 This is a schematic diagram of the structure of the second finishing component of this utility model.
[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0023] 1. Capacitor forming frame; 2. Feeding box; 3. Vibrating feeder; 301. First sorting component; 302. Sorting mounting plate; 303. Sorting extrusion cylinder; 304. Second sorting component; 4. Shearing and straightening module; 5. Lead sleeve machine; 6. Discharge pipe; 7. Material collection box; 701. Collection drive motor; 702. Collection drive disc; 703. Collection drive component; 704. Collection drive rod; 705. Collection mounting plate; 706. Collection mounting block; 707. Collection buffer plate; 708. Collection support spring; 709. Collection contact component. Detailed Implementation
[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0025] Example 1:
[0026] As attached Figures 1 to 6 As shown:
[0027] This utility model provides a multi-station collaborative automated processing device for capacitors, including a capacitor forming frame 1, a feeding box 2, a vibrating feeder 3, a shearing and trimming module 4, a lead sleeve machine 5, a discharge pipe 6, a material collection box 7, and a feeding and sorting mechanism; the feeding box 2 is fixedly connected to the rear end of the capacitor forming frame 1; the vibrating feeder 3 is fixedly connected to the upper rear end of the capacitor forming frame 1; the shearing and trimming module 4 is located at the upper middle position of the capacitor forming frame 1; the lead sleeve machine 5 is located at the upper front end of the capacitor forming frame 1; the discharge pipe 6 is fixedly connected to the inner front end of the capacitor forming frame 1; the material collection box 7 is located on the right side of the capacitor forming frame 1; and the feeding and sorting mechanism is located on the outer side of the vibrating feeder 3.
[0028] The feeding and sorting mechanism includes: a first sorting component 301, a sorting mounting plate 302, a sorting extrusion cylinder 303, and a second sorting component 304. The first sorting component 301 is fixedly connected to the upper end of the vibrating feeder 3, and an inclined groove structure is provided on the inner side of the first sorting component 301. Two sets of sorting mounting plates 302 are provided, and the two sets of sorting mounting plates 302 are fixedly connected to the left and right sides of the rear end of the vibrating feeder 3, respectively. Two sets of sorting extrusion cylinders 303 are provided, and both sets of sorting extrusion cylinders 303 are reciprocating cylinder structures. The two sets of sorting extrusion cylinders 303 are fixedly connected to the outer side of the sorting mounting plate 302, respectively. Two sets of second sorting components 304 are provided, and both sets of second sorting components 304 are C-shaped structures. The two sets of second sorting components 304 are slidably connected to the inner side of the sorting mounting plate 302, and the two sets of second sorting components 304 are fixedly connected to the piston rod of the sorting extrusion cylinder 303, respectively.
[0029] The specific usage and function of this embodiment are as follows: When the capacitor is being fed, the sorting and pressing cylinder 303 is opened. The piston rod of the sorting and pressing cylinder 303 moves back and forth, driving the second sorting component 304 to move back and forth. The two sets of second sorting components 304 move in opposite directions to clamp and shape the capacitor leads, preventing the capacitor leads from bending. This facilitates the processing of the capacitor in the next process and improves the quality of capacitor processing. At the same time, when the capacitor passes the position of the first sorting component 301, the inclined groove of the first sorting component 301 limits the capacitor, preventing the capacitor from tilting during the conveying process and ensuring stable conveying of the capacitor.
[0030] Example 2:
[0031] This utility model provides a multi-station collaborative automated processing device for capacitors, based on Embodiment 1, such as... Figures 1 to 4 As shown, it also includes a uniform collection mechanism, which is located at the rear end of the material collection box 7.
[0032] The uniform collection mechanism includes: a collection drive motor 701, a collection drive disk 702, a collection drive component 703, a collection drive rod 704, a collection mounting plate 705, a collection mounting block 706, a collection buffer plate 707, a collection support spring 708, and a collection contact component 709. The collection drive motor 701 is fixedly connected to the inner front end of the capacitor forming frame 1. The collection drive disk 702 is coaxially fixedly connected to the lower end of the shaft of the collection drive motor 701. The collection drive component 703 is fixedly connected to the lower centrifugal end of the collection drive disk 702. The collection drive rod 704 is slidably connected to the inner front end of the capacitor forming frame 1. A rectangular groove structure is provided on the rear side of the collection drive rod 704, and the collection drive component 703 is located inside the rectangular groove of the collection drive rod 704. The collection mounting plate 705 is fixedly connected to the front end of the collection drive rod 704, and the collection mounting plate 705 is provided with four sets of insertion holes; there are four sets of collection mounting blocks 706, and the four sets of collection mounting blocks 706 are fixedly connected to the lower end of the material collection box 7, and the four sets of collection mounting blocks 706 are inserted into the insertion holes of the collection mounting plate 705; the collection buffer plate 707 is hinged to the upper end of the inside of the material collection box 7; there are multiple sets of collection support springs 708, and the multiple sets of collection support springs 708 are fixedly connected to the lower end of the collection buffer plate 707, and the lower ends of the multiple sets of collection support springs 708 are all fixedly connected to the inner wall of the material collection box 7; the collection contact 709 is fixedly connected to the upper end of the collection buffer plate 707, and the collection contact 709 is a rectangular sponge block structure.
[0033] The specific usage and function of this embodiment are as follows: When the processed capacitor falls from the discharge pipe 6 into the material collection box 7, the capacitor falls above the collection contact 709. The collection contact 709 buffers the capacitor, preventing it from being bumped during the fall, thus protecting the capacitor and improving the processing quality. At the same time, the collection drive motor 701 is turned on. The rotating shaft of the collection drive motor 701 drives the collection drive disk 702 to rotate. The rotation of the collection drive disk 702 drives the collection drive component 703 to rotate. The rotation of the collection drive component 703 drives the collection drive rod 704 to move left and right. The forward and backward movement of the collection drive rod 704 drives the collection mounting plate 705 to move left and right. The left and right movement of the collection mounting plate 705 drives the material collection box 7 to move left and right. The left and right movement of the material collection box 7 achieves a uniform distribution of the collected capacitors, preventing the capacitors from piling up and improving the capacitor collection effect.
[0034] The following points should be noted in this article:
[0035] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0036] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0037] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A multi-station synergic automated processing device for capacitors, characterized in that: The system includes a capacitor forming frame (1), a feeding box (2), a vibrating feeder (3), a shearing and trimming module (4), a lead sleeve machine (5), a discharge pipe (6), a material collection box (7), a feeding and sorting mechanism, and a uniform collection mechanism. The feeding box (2) is fixedly connected to the rear end of the capacitor forming frame (1). The vibrating feeder (3) is fixedly connected to the upper rear end of the capacitor forming frame (1). The shearing and trimming module (4) is located at the upper middle position of the capacitor forming frame (1). The lead sleeve machine (5) is located at the upper front end of the capacitor forming frame (1). The discharge pipe (6) is fixedly connected to the inner front end of the capacitor forming frame (1). The material collection box (7) is located on the right side of the capacitor forming frame (1). The feeding and sorting mechanism is located on the outside of the vibrating feeder (3). The uniform collection mechanism is located at the rear end of the material collection box (7).
2. The multi-station synergic automated processing device for capacitors according to claim 1, characterized in that: The feeding and sorting mechanism includes: a first sorting component (301); the first sorting component (301) is fixedly connected to the upper end of the vibrating feeder (3), and the inner side of the first sorting component (301) is provided with an inclined groove structure.
3. The multi-station synergic automated processing device for capacitors according to claim 2, wherein: The feeding and sorting mechanism further includes: a sorting mounting plate (302), a sorting extrusion cylinder (303), and a second sorting component (304); the sorting mounting plate (302) is provided in two sets, and the two sets of sorting mounting plates (302) are respectively fixedly connected to the left and right sides of the rear end of the vibrating feeder (3); the sorting extrusion cylinder (303) is provided in two sets, and the two sets of sorting extrusion cylinders (303) are reciprocating cylinder structures, and the two sets of sorting extrusion cylinders (303) are respectively fixedly connected to the outside of the sorting mounting plate (302); the second sorting component (304) is provided in two sets, and the two sets of second sorting components (304) are C-shaped structures, and the two sets of second sorting components (304) are respectively slidably connected to the inside of the sorting mounting plate (302), and the two sets of second sorting components (304) are respectively fixedly connected to the piston rod of the sorting extrusion cylinder (303).
4. The multi-station synergic automated processing apparatus for capacitors as recited in claim 1, wherein: The uniform collection mechanism includes: a collection drive motor (701), a collection drive disk (702), a collection drive component (703), and a collection drive rod (704); the collection drive motor (701) is fixedly connected to the inner front end of the capacitor forming frame (1); the collection drive disk (702) is coaxially fixedly connected to the lower end of the rotating shaft of the collection drive motor (701); the collection drive component (703) is fixedly connected to the lower centrifugal end of the collection drive disk (702); the collection drive rod (704) is slidably connected to the inner front end of the capacitor forming frame (1), and a rectangular groove structure is provided on the rear side of the collection drive rod (704), and the collection drive component (703) is located inside the rectangular groove of the collection drive rod (704).
5. The multi-station synergic automated processing device for capacitors according to claim 4, wherein: The uniform collection mechanism further includes: a collection mounting plate (705) and a collection mounting plug (706); the collection mounting plate (705) is fixedly connected to the front end of the collection drive rod (704), and the collection mounting plate (705) is provided with four sets of plug holes; the collection mounting plug (706) is provided in four sets, and the four sets of collection mounting plugs (706) are respectively fixedly connected to the lower end of the material collection box (7), and the four sets of collection mounting plugs (706) are respectively inserted into the plug holes of the collection mounting plate (705).
6. The multi-station synergic automated processing device for capacitors according to claim 5, characterized in that: The uniform collection mechanism further includes: a collection buffer plate (707), a collection support spring (708), and a collection contact (709); the collection buffer plate (707) is hinged to the upper part of the inside of the material collection box (7); multiple sets of collection support springs (708) are provided, and the multiple sets of collection support springs (708) are respectively fixedly connected to the lower end of the collection buffer plate (707), and the lower ends of the multiple sets of collection support springs (708) are all fixedly connected to the inner wall of the material collection box (7); the collection contact (709) is fixedly connected to the upper end of the collection buffer plate (707), and the collection contact (709) is a rectangular sponge block structure.