Full-automatic equipment for laying electrical engineering cable support

Abstract

The utility model relates to electrical engineering technical field discloses a kind of full-automatic equipment for electrical engineering cable support laying, including fixed plate, the top end fixedly connected with receiving box one of fixed plate, the top end fixedly connected with receiving box two of receiving box one, the rear end fixedly connected with placing plate of receiving box one, the inside sliding connection of receiving box one has sliding plate, the inside fixedly connected with hydraulic cylinder one of receiving box one, the rear end fixedly connected with push block of sliding plate, the top end fixedly connected with mechanical arm of fixed plate, the bottom end of fixed plate is provided with lifting assembly.In the utility model, hydraulic cylinder one is pushed to sliding plate inside receiving box sliding, and push block pushes support body to slide in receiving box, since only one support body can pass through in the transverse groove inside receiving box, so only one support body is pushed to the top end of placing plate each time, realizes automatic discharge.

Description

Technical Field

[0001] This utility model relates to the field of electrical engineering technology, and in particular to a fully automatic device for laying cable supports in electrical engineering. Background Technology

[0002] In the field of electrical engineering, the installation of cable supports is a crucial step in ensuring the safe laying and stable operation of cables, and its quality directly affects the overall reliability of the power system. With the continuous expansion of power engineering projects, cable laying scenarios are becoming increasingly diverse, encompassing various complex environments such as high altitudes, tunnels, and cable trenches, placing higher demands on the efficiency and accuracy of support installation. Simultaneously, the continuous development of power networks is leading to a constant increase in the number of cables and a gradual extension of laying paths. To adapt to these new engineering needs, specialized cable support installation equipment has emerged, aiming to improve the automation level of the construction process through professional design, thereby better meeting the actual needs of electrical engineering construction.

[0003] The equipment mainly consists of a walking system, a positioning and calibration module, an installation and execution component, and a control system. The walking system includes a tracked or wheeled drive device to adapt to complex terrain. The positioning and calibration module integrates a laser rangefinder and a high-definition vision sensor to achieve millimeter-level positioning. The multi-degree-of-freedom robotic arm of the installation and execution component is equipped with an electric screwdriver or hydraulic clamp to grasp and fix the equipment. The control system uses an industrial computer as its core to coordinate the operation of each module. Its working principle is as follows: after the equipment moves to the starting position, the positioning and calibration module scans and transmits data, the control system generates a trajectory, the robotic arm of the installation and execution component grasps the bracket and aligns it with laser assistance, and the end tool completes the fixation. Subsequently, the equipment moves according to a preset step size, repeating the process to achieve continuous laying. The entire process is monitored by the control system to ensure accuracy and efficiency.

[0004] Currently, some cable support laying equipment lacks an automatic and precise support feeding and positioning mechanism during laying. When the robotic arm grabs the support, the inconsistent placement of the support often leads to grasping deviations, requiring frequent manual adjustments to the support position to cooperate with the robotic arm's operation. At the same time, the support unloading process lacks orderly control, which can easily result in multiple supports stacking or jamming, making it impossible to achieve a continuous and stable supply of individual supports. This not only increases the cost of manual intervention but also seriously affects the efficiency and accuracy of the laying operation. Therefore, a fully automatic device for laying cable supports in electrical engineering is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a fully automatic device for laying cable supports in electrical engineering, aiming to improve the problem of the lack of automatic feeding and positioning structure for cable supports in the existing technology.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A fully automatic device for laying electrical engineering cable supports includes a fixing plate, a storage box 1 fixedly connected to the top of the fixing plate, a storage box 2 fixedly connected to the top of the storage box 1, a placement plate fixedly connected to the rear end of the storage box 1, a sliding plate slidably connected inside the storage box 1, a hydraulic cylinder 1 fixedly connected inside the storage box 1, a push block fixedly connected to the rear end of the sliding plate, a robotic arm fixedly connected to the top of the fixing plate, a lifting assembly provided at the bottom of the fixing plate, a fixing frame provided outside the lifting assembly, and a support assembly provided outside the fixing frame.

[0008] As a further description of the above technical solution:

[0009] The drive end of the hydraulic cylinder is fixedly connected to the front end of the sliding plate, and the storage box has a sliding cavity inside.

[0010] As a further description of the above technical solution:

[0011] The sliding cavity is slidably connected to a support body, and the support body is slidably connected to the top of the placement plate.

[0012] As a further description of the above technical solution:

[0013] The lifting assembly includes multiple movable wheels, the external parts of which are slidably connected to the inside of the fixed plate. A connecting rod is rotatably connected to the adjacent side of two movable wheels. A rotating rod is rotatably connected to the outside of the connecting rod. A connecting column is rotatably connected to the inside of the two rotating rods. A fixed block is rotatably connected to the bottom end of the connecting column. A hydraulic cylinder is fixedly connected to the top end of the fixed frame.

[0014] As a further description of the above technical solution:

[0015] The drive end of the second hydraulic cylinder is fixedly connected to the bottom end of the fixed block, and the vehicle body is fixedly connected to the outside of the fixed frame.

[0016] As a further description of the above technical solution:

[0017] The support assembly includes a double-headed cylinder, which is externally fixedly connected to the outside of the fixed frame. The drive end of the double-headed cylinder is rotatably connected to a transmission rod, and the transmission rod is internally rotatably connected to a second rotating rod. The second rotating rod is internally fixedly connected to a rotating shaft, and the bottom end of the second rotating rod is fixedly connected to a ground contact block.

[0018] As a further description of the above technical solution:

[0019] The external shaft is rotatably connected to the inside of the fixed frame, and the bottom ends of the two rotating rods are rotatably connected to other connecting rods, and the two ends of the other connecting rods are rotatably connected to other moving wheels.

[0020] As a further description of the above technical solution:

[0021] The vehicle body has a sliding groove inside, and the external moving wheels are slidably connected to the inside of the sliding groove.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, when laying the support body, the robotic arm automatically grabs the support body at the top of the placement plate for laying. After a support body is removed, the hydraulic cylinder is activated to push the sliding plate to slide inside the storage box, so that the pusher pushes the support body to slide inside the storage box. Since only one support body can pass through the transverse groove inside the storage box at a time, only one support body is pushed to the top of the placement plate each time, realizing automatic material discharge. Moreover, the pushing of the pusher can ensure that the position of the support body at the top of the placement plate is consistent, ensuring that the robotic arm can accurately grab each time, reducing manual intervention and greatly improving the efficiency and accuracy of the laying operation.

[0024] 2. In this utility model, after the device is moved to the designated position, the hydraulic cylinder two is activated to drive the connecting column to rise and fall through the fixed block, causing the rotating rods on both sides to rotate around the connecting column as an axis. This allows the connecting rods to drive the moving wheels to slide within the fixed plate and the vehicle body, thereby adjusting the overall height of the equipment to meet the laying height requirements of the support body in different scenarios. Simultaneously, the dual-head power device is activated to drive the transmission rod to rotate, causing the rotating rod to rotate around the pivot, bringing the ground contact block into contact with the ground. This increases the contact area between the equipment and the ground, effectively improving the overall stability of the device and preventing swaying or tipping during laying. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a fully automatic device for laying electrical engineering cable supports proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the sliding plate of a fully automatic device for laying electrical engineering cable supports, as proposed in this utility model.

[0027] Figure 3 This is a schematic diagram of the structure of a fixing block for a fully automatic device for laying electrical engineering cable supports, as proposed in this utility model.

[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Fixed plate; 2. Storage box one; 3. Storage box two; 4. Sliding plate; 5. Push block; 6. Hydraulic cylinder one; 7. Support body; 8. Placement plate; 9. Sliding cavity; 10. Moving wheel; 11. Connecting rod; 12. Rotating rod one; 13. Connecting column; 14. Fixed block; 15. Hydraulic cylinder two; 16. Fixed frame; 17. Vehicle body; 18. Double-headed cylinder; 19. Transmission rod; 20. Rotating shaft; 21. Rotating rod two; 22. Ground contact block; 23. Robotic arm. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 and Figure 2 This utility model provides an embodiment of a fully automatic device for laying electrical engineering cable supports, including a fixing plate 1. The fixing plate 1 serves as the basic load-bearing component of the device and is made of high-strength steel, providing a stable installation platform for the components above and ensuring the overall stability of the device during operation. A storage box 1 2 is fixedly connected to the top of the fixing plate 1. The storage box 1 2 has a transverse groove inside that adapts to the support body 7, allowing for the orderly storage of multiple support bodies 7 and preventing messy stacking from affecting the material discharge efficiency. A storage box 2 3 is fixedly connected to the top of the storage box 1 2. The storage box 2 3 can be used to store auxiliary tools and bolts required for laying, enhancing the storage capacity of the device and facilitating the retrieval of items by construction personnel and the robotic arm 23. The rear end of the storage box 2 is fixedly connected to a placement plate 8. The surface of the placement plate 8 is flat and smooth, providing a temporary placement position for the support body 7, which is convenient for the robotic arm 23 to grasp accurately. The storage box 2 is slidably connected to a sliding plate 4. The sliding plate 4 can slide flexibly inside the storage box 2. The movement of the sliding plate 4 pushes the support body 7 to move, realizing automatic feeding. The storage box 2 is fixedly connected to a hydraulic cylinder 6. The hydraulic cylinder 6 serves as a power source and can provide a stable thrust to drive the sliding plate 4 to move, ensuring the smoothness of the feeding process. The rear end of the sliding plate 4 is fixedly connected to a push block 5. The contact area between the push block 5 and the support body 7 is moderate, which can smoothly push the support body 7 to slide inside the storage box 2, avoiding tilting during pushing.

[0033] A robotic arm 23 is fixedly connected to the top of the fixed plate 1. The robotic arm 23 has multi-degree-of-freedom motion capability, which can accurately grasp the support body 7 on the placement plate 8 and lay it according to the preset trajectory, replacing manual operation and improving laying efficiency. A lifting component is set at the bottom of the fixed plate 1. The lifting component can flexibly adjust the overall height of the equipment, so that the laying height of the support body 7 can be adapted to different construction scenarios. A fixed frame 16 is set outside the lifting component. The fixed frame 16 plays a role in fixing and connecting the lifting component and the support component, ensuring that the components work together. A support component is set outside the fixed frame 16. The support component contacts the ground when the equipment is working, increasing the contact area between the equipment and the ground, effectively preventing the equipment from shaking or tipping. The drive end of the hydraulic cylinder 6 is fixedly connected to the front end of the sliding plate 4. This connection method allows the hydraulic cylinder 6 to directly drive the sliding plate 4, transmitting power efficiently and stably. A sliding cavity 9 is opened inside the storage box 2. The sliding cavity 9 provides a guide channel for the sliding of the support body 7, ensuring that the support body 7 moves along the preset path. The sliding cavity 9 is internally connected to a support body 7, which is a support structure for cable laying. Its smooth sliding within the sliding cavity 9 is the key to automatic material discharge. The external sliding connection of the support body 7 is to the top of the placement plate 8, ensuring that the support body 7 can slide smoothly from the storage box 2 to the placement plate 8, preparing for the robotic arm 23 to grasp it.

[0034] Reference Figure 1 , Figure 3 and Figure 4The lifting assembly includes multiple movable wheels 10, which are externally slidably connected to the inside of the fixed plate 1. The movable wheels 10 can roll within the fixed plate 1, reducing friction during lifting and making height adjustment easier. A connecting rod 11 is rotatably connected to the adjacent side of two movable wheels 10, connecting the two movable wheels 10 into a single unit, ensuring synchronized movement and coordinated lifting actions. A rotating rod 12 is rotatably connected to the outside of the connecting rod 11, and a connecting column 13 is rotatably connected to the inside of the two rotating rods 12. The rotating rods 12 change angle by rotating, converting the lifting motion of the connecting column 13 into the sliding motion of the movable wheels 10, thus adjusting the equipment height. A hydraulic cylinder 15 is fixedly connected to the top of the fixed frame 16. The lifting assembly is powered by a stable output force that allows for precise control of the equipment's lifting height. The connecting column 13 serves as the fulcrum for the rotation of the first rotating rod 12 and simultaneously transmits the driving force of the second hydraulic cylinder 15, enabling the two rotating rods 12 to move synchronously. A fixed block 14 is rotatably connected to the bottom of the connecting column 13. The fixed block 14 transmits the driving force of the second hydraulic cylinder 15 to the connecting column 13 and allows the connecting column 13 to rotate within a certain range to adapt to the angle changes of the first rotating rod 12. The driving end of the second hydraulic cylinder 15 is fixedly connected to the bottom of the fixed block 14, ensuring that the driving force of the second hydraulic cylinder 15 can be efficiently transmitted to the connecting column 13, achieving precise adjustment of the equipment height. The fixed frame 16 is externally fixedly connected to a vehicle body 17, which provides a mobile carrier for the equipment, facilitating its transfer between different construction sites.

[0035] The support assembly includes a double-headed cylinder 18, which is externally fixed to the outside of the fixed frame 16. The double-headed cylinder 18 serves as the power source for the support assembly, simultaneously driving the transmission rods 19 on both sides to ensure the synchronicity of the support action. The drive end of the double-headed cylinder 18 is rotatably connected to the transmission rod 19, which transmits the driving force of the double-headed cylinder 18 to the rotating rod 21, realizing the direction conversion of the force. The rotating rod 21 is rotatably connected inside the transmission rod 19. The rotating rod 21, through rotation, drives the ground contact block 22 to contact or separate from the ground, completing the support or retraction action. A rotating shaft 20 is fixedly connected inside the rotating rod 21, serving as the rotation center of the rotating rod 21 to ensure stable and reliable rotation. The bottom end of the rotating rod 21 is fixedly connected to the ground contact block 22. 2. The bottom is provided with anti-slip texture to increase friction with the ground and improve the stability of the equipment. The external rotating shaft 20 is rotatably connected to the inside of the fixed frame 16, so that the rotating rod 21 can rotate with the fixed frame 16 as the fulcrum, ensuring the structural stability of the support component. The bottom ends of the two rotating rods 12 are rotatably connected to other connecting rods 11. The other connecting rods 11 work together with the upper connecting rod 11 to further enhance the structural stability of the lifting component. The two ends of the other connecting rods 11 are each connected to other moving wheels 10. These moving wheels 10 slide inside the vehicle body 17 and work together with the upper moving wheels 10 to achieve smooth lifting of the equipment. The inside of the vehicle body 17 is provided with a sliding groove, which provides a sliding track for the other moving wheels 10, ensuring their movement trajectory is accurate and making the lifting process more stable.

[0036] Working principle: When the device moves to the designated position, hydraulic cylinder 15 is activated. Hydraulic cylinder 15 drives the connecting column 13 to rise and fall through the fixed block 14. The rise and fall of the connecting column 13 causes the two rotating rods 12 to rotate around the connecting column 13 as the rotation axis. This causes the connecting rod 11 to drive the moving wheel 10 to slide inside the fixed plate 1 and the vehicle body 17, thereby adjusting the height to meet the laying requirements of the support body 7 in different scenarios. At the same time, the double-headed cylinder 18 can also be activated. The double-headed cylinder 18 drives the transmission rod 19 to rotate, so that the rotating rod 21 and the rotating shaft 20 rotate as the rotation axis, thereby making the ground contact block 22 contact the ground to improve the overall stability of the device.

[0037] When laying the support body 7, the robotic arm 23 automatically grabs the support body 7 at the top of the placement plate 8 for laying. After a support body 7 is grabbed, the hydraulic cylinder 6 is activated, which pushes the sliding plate 4 to slide inside the storage box 2. This causes the pusher block 5 to push the support body 7 to slide inside the storage box 2. Since the transverse groove inside the storage box 2 can only pass through one support body 7 at a time, only one support body 7 is placed on the top of the placement plate 8 at a time, achieving the effect of automatic material discharge. Furthermore, the pusher block 5 ensures that the support body 7 is in the same position when it is on the top of the placement plate 8, ensuring the gripping effect of the robotic arm 23.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A full automatic apparatus for laying of electrical engineering cable support, comprising a fixed plate (1), characterized in that: The top of the fixed plate (1) is fixedly connected to a storage box one (2), the top of the storage box one (2) is fixedly connected to a storage box two (3), the rear end of the storage box one (2) is fixedly connected to a placement plate (8), the inside of the storage box one (2) is slidably connected to a sliding plate (4), the inside of the storage box one (2) is fixedly connected to a hydraulic cylinder one (6), the rear end of the sliding plate (4) is fixedly connected to a push block (5), the top of the fixed plate (1) is fixedly connected to a mechanical arm (23), the bottom of the fixed plate (1) is provided with a lifting assembly, the outside of the lifting assembly is provided with a fixed frame (16), and the outside of the fixed frame (16) is provided with a support assembly.

2. A full-automatic apparatus for laying electrical engineering cable support according to claim 1, characterized in that: The driving end of the hydraulic cylinder (6) is fixedly connected to the front end of the sliding plate (4), and the storage box (2) has a sliding cavity (9) inside.

3. A full-automatic apparatus for laying electrical engineering cable support according to claim 2, characterized in that: The sliding cavity (9) is slidably connected to the support body (7), and the support body (7) is slidably connected to the top of the placement plate (8).

4. A full-automatic apparatus for laying electrical engineering cable support according to claim 1, characterized in that: The lifting assembly includes multiple movable wheels (10), the external parts of which are slidably connected to the inside of the fixed plate (1). A connecting rod (11) is rotatably connected to the adjacent side of two movable wheels (10). A rotating rod (12) is rotatably connected to the external part of the connecting rod (11). A connecting column (13) is rotatably connected to the inside of the two rotating rods (12). A fixed block (14) is rotatably connected to the bottom end of the connecting column (13). A hydraulic cylinder (15) is fixedly connected to the top end of the fixed frame (16).

5. A full-automatic apparatus for laying electrical engineering cable support according to claim 4, characterized in that: The driving end of the hydraulic cylinder (15) is fixedly connected to the bottom end of the fixed block (14), and the vehicle body (17) is fixedly connected to the outside of the fixed frame (16).

6. A full-automatic apparatus for laying electrical engineering cable support according to claim 5, characterized in that: The support assembly includes a double-headed cylinder (18), which is externally fixedly connected to the outside of the fixed frame (16). The drive end of the double-headed cylinder (18) is rotatably connected to a transmission rod (19), and a rotating rod (21) is rotatably connected inside the transmission rod (19). A rotating shaft (20) is fixedly connected inside the rotating rod (21), and a ground contact block (22) is fixedly connected to the bottom end of the rotating rod (21).

7. A full-automatic apparatus for laying electrical engineering cable support according to claim 6, characterized in that: The external rotating shaft (20) is rotatably connected to the inside of the fixed frame (16), and the bottom ends of the two rotating rods (12) are rotatably connected to other connecting rods (11), and the two ends of the other connecting rods (11) are rotatably connected to other moving wheels (10).

8. A full-automatic apparatus for laying electrical engineering cable support according to claim 7, characterized in that: The vehicle body (17) has a sliding groove inside, and the external moving wheel (10) is slidably connected to the inside of the sliding groove.

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