A winding device for winding coils of a linear generator.

By combining a left-rotation drive system, a right-translation clamping system, and a pneumatic mold system, fully automatic winding of linear generator coils is achieved, solving the problem of low efficiency in existing technologies and improving winding efficiency.

CN224289568UActive Publication Date: 2026-05-26CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD
Filing Date
2025-06-09
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing linear generator coil winding equipment cannot achieve full automation and requires manual intervention for "pancake flipping" operations, resulting in low efficiency.

Method used

The coil winding process is automated by using a left-rotating drive system, a right-translating pressing system, and a pneumatic mold system. Except for feeding and take-up wheel adjustment, the intermediate processes are all completed automatically.

Benefits of technology

It realizes fully automatic winding of linear generator coils, improves winding efficiency, and solves the problem of low efficiency caused by manual operation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224289568U_ABST
    Figure CN224289568U_ABST
Patent Text Reader

Abstract

This invention provides a winding device for linear generator coil winding, belonging to the field of generator technology. It includes a base, a left rotary drive system fixed to one end of the base, a right translational pressing system fixed to the other end of the base and moving left and right along the base, and a pneumatic mold system positioned between the left rotary drive system and the right translational pressing system. The pneumatic mold system is connected to the connecting shaft of the left rotary drive system and is directly opposite the pressing part of the right translational pressing system. This invention automates the entire winding process, except for feeding and adjusting the take-up reel, achieving one-time forming. It solves the problem of low efficiency caused by multiple manual "flipping" operations in existing technologies.
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Description

Technical Field

[0001] This utility model belongs to the field of generator technology, specifically relating to a winding device for winding coils of a linear generator. Background Technology

[0002] Currently, the coils of linear generators used in trains such as maglev trains all use a "pancake" winding process.

[0003] CN211630042U discloses a coil winding device, including four winding molds and two mounting plates. The coil winding device is mounted on a LIG winding machine and completes coil winding in cooperation with the LIG winding machine. The device includes two mounting plates for docking with the LIG winding machine's shaft. A winding mold is positioned between the two mounting plates. The winding mold has two conical bodies arranged side-by-side for coil winding, and the surface of each conical body has multiple grooves. This invention can complete the winding of four layers and seven turns of enameled wire in one operation with a LIG winding machine, eliminating the need for manual operation and control during the winding process, thus improving the efficiency of the linear generator coil winding process and ensuring the quality of the coils.

[0004] During the entire winding process, existing winding equipment cannot meet the requirements for fully automated winding of this process, and manual intervention is often required to perform operations such as "turning the pancake", which is inefficient. Utility Model Content

[0005] To overcome the problem of low winding efficiency in existing coils, this invention provides a winding device for winding coils of linear generators. Except for feeding and adjusting the take-up reel, the entire winding process is automated, forming the coil in one go with high efficiency.

[0006] The technical solution adopted in this utility model is as follows:

[0007] A winding device for winding coils of a linear generator includes a base.

[0008] A left-hand rotation drive system is fixed to one end of the base.

[0009] The right translation clamping system is fixed to the other end of the base and moves left and right along the base;

[0010] A pneumatic mold system is located between the left rotary drive system and the right translational pressing system. The pneumatic mold system is connected to the connecting shaft of the left rotary drive system and is directly opposite the pressing part of the right translational pressing system.

[0011] The left-hand rotation drive system includes a servo motor, a reducer, a gear, a left housing, a deep groove ball bearing, a slip ring, a slewing bearing, and a connecting shaft. The servo motor is connected to the reducer and fixed to the inner side wall of the left housing. The output end of the reducer is connected to the gear outside the left housing through a pre-drilled hole in the left housing. The gear meshes with the outer ring of the slewing bearing located outside the left housing. The slewing bearing is connected to the connecting shaft. The other end of the connecting shaft extends horizontally through the other side of the left housing and connects to the deep groove ball bearing. The connection end of the connecting shaft and the deep groove ball bearing is connected to the slip ring.

[0012] The slip ring is fixedly installed on the outer side wall of the left housing via the slip ring bracket.

[0013] The slewing bearing is of the external gear type, with the inner ring installed on the outside of the left housing near the right translation and pressing system, and the outer ring fixed to the middle disc of the connecting shaft.

[0014] The right translational pressing system includes a first pressing mold, a second pressing mold, a second slewing bearing, a right housing, a second servo motor, a second reducer, a second gear, a ball screw pair, a third linear guide pair, a bearing housing, an angular contact ball bearing, a coupling, a third servo motor, and a third reducer. The second servo motor is connected to the second reducer and fixed to the inner side wall of the right housing. The output end of the second reducer is connected to the second gear outside the right housing through a pre-drilled hole in the right housing. The second gear meshes with the outer ring of the second slewing bearing. The second slewing bearing is connected to the first pressing mold and the second pressing mold. The third linear guide pair is mounted on the base, and the lower end of the right housing is connected to the third linear guide pair via a guide rail slider. The third servo motor and the third reducer are connected and fixed to the base via a bearing housing. The output end of the third reducer is fixedly connected to one end of the ball screw pair via a coupling and an angular contact ball bearing. The nut of the ball screw pair is fixedly connected to the side of the right housing near the left rotary drive system.

[0015] The second slewing bearing is of the external gear meshing type, with the inner ring installed on the outside of the right housing near the left rotary drive system, and the outer ring fixedly connected to the second mold.

[0016] The pneumatic mold system includes cylinder one, cylinder two, cylinder three, mold one, linear guide pair one, mold core, fixing rod, mold two, and linear guide pair two. Multiple sets of linear guide pairs one are installed on the end face disk of the connecting shaft disk. Mold one is correspondingly installed on the slider of linear guide pair one. Multiple sets of linear guide pairs two are symmetrically installed on the end face disk of the connecting shaft disk of the left housing. Mold two is installed on the sliders on both sides of the corresponding linear guide pair two. Cylinder two is connected to the corresponding mold two. Cylinder three is connected to the corresponding mold one. Cylinder one is installed on the back of the end face disk of the connecting shaft disk of the left housing. The mold core is clamped and fixed by the corresponding mold one and mold two. The fixing rod is installed on the end face disk of the connecting shaft disk of the left housing and is located between the two mold two.

[0017] The linear guide pair consists of 4 sets, which are symmetrically installed at 45 degrees on the end face disk of the connecting shaft disk on the left housing. The mold consists of 4 pieces, which are installed on the 4 sliders of the linear guide pair.

[0018] The linear guide rail pair consists of two sets, symmetrically installed on the end face disk of the connecting shaft disk on the left housing; the mold pair consists of two pieces, respectively installed on the sliders on both sides of the linear guide rail pair.

[0019] The cylinder body of the first cylinder is fixedly installed on the back of the end face of the connecting shaft disc of the left housing, and the cylinder rod is aligned with the reserved hole of the middle disc.

[0020] The beneficial effects of this utility model are:

[0021] This invention employs a left-rotating drive system, a right-translating pressing system, and a pneumatic mold system for winding "pancake" coils. Except for the feeding and take-up wheel adjustments, the entire intermediate process is automated, achieving one-time forming. This solves the problem of low efficiency caused by multiple manual "pancake flipping" operations in existing technologies. Attached Figure Description

[0022] Figure 1 This is a front view of the structure of this utility model.

[0023] Figure 2 This is the structural isometric drawing of this utility model.

[0024] Figure 3 This is a front view of the winding structure formed by connecting the connecting shaft and the pneumatic mold in this utility model.

[0025] Figure 4 This is a left view of the winding structure formed by connecting the connecting shaft and the pneumatic mold in this utility model.

[0026] Figure 5This is an isometric view of the winding structure formed by connecting the connecting shaft and the pneumatic mold in this utility model.

[0027] Figure 6 This is a front view of the connecting shaft in this utility model.

[0028] Figure 7 This is a left view of the connecting shaft in this utility model.

[0029] Figure 8 This is an isometric view of the connecting shaft in this utility model.

[0030] Figure 9 This is a front view of mold one in this utility model.

[0031] Figure 10 This is a left view of mold one in this utility model.

[0032] Figure 11 This is an isometric view of mold one in this utility model.

[0033] Figure 12 This is a front view of mold two in this utility model.

[0034] Figure 13 This is a left view of mold two in this utility model.

[0035] Figure 14 This is an isometric view of mold two in this utility model.

[0036] Figure 15 This is a front view of the connecting ring in this utility model.

[0037] Figure 16 This is a left view of the connecting ring in this utility model.

[0038] Figure 17 This is an isometric view of the connecting ring in this utility model.

[0039] Figure 18 This is a schematic diagram of the structure of the mold core in this utility model.

[0040] Figure 19 This is a front view of the clamping mechanism in this utility model.

[0041] Figure 20 This is an isometric view of the clamping mechanism in this utility model.

[0042] The present invention will be further described in detail below with reference to the accompanying drawings.

[0043] In the figure, the attached figures are labeled as follows:

[0044] 1. Servo Motor 1; 2. Reducer 1; 3. Gear 1; 4. Left Housing; 5. Deep Groove Ball Bearing; 6. Slip Ring; 7. Slip Ring Bracket; 8. Slewing Bearing 1; 9. Connecting Shaft; 901. Intermediate Disc; 902. End Face Disc; 10. Cylinder 1; 11. Connecting Ring; 12. Cylinder 2; 13. Cylinder 3; 14. Mold 1; 15. Linear Guide Pair 1; 16. Mold Core; 17. Fixing Rod; 18. Mold II; 19. Linear guide pair II; 20. Press mold I; 21. Press mold II; 22. Slewing bearing II; 23. Right housing; 24. Servo motor II; 25. Reducer II; 26. Gear II; 27. Ball screw pair; 28. Linear guide pair III; 29. ​​Base; 30. Bearing housing; 31. Angular contact ball bearing; 32. Coupling; 33. Servo motor III; 34. Reducer III. Detailed Implementation

[0045] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0046] The accompanying drawings show various structural schematic diagrams according to embodiments of the present invention. These drawings are not to scale, and some details have been enlarged and may have been omitted for clarity. The shapes of the various regions and layers shown in the drawings, as well as their relative sizes and positional relationships, are merely exemplary and may deviate from reality due to manufacturing tolerances or technical limitations. Furthermore, those skilled in the art can design regions / layers with different shapes, sizes, and relative positions as needed.

[0047] Example 1:

[0048] To overcome the problem of low winding efficiency in existing coils, this invention provides a winding device for winding coils of linear generators. Except for feeding and adjusting the take-up reel, the entire winding process is automated, forming the coil in one go with high efficiency.

[0049] A winding device for winding coils of a linear generator includes a base 29.

[0050] A left-hand rotation drive system is fixed to one end of the base 29.

[0051] The right translation clamping system is fixed to the other end of the base 29 and moves left and right along the base 29;

[0052] A pneumatic mold system is located between the left rotary drive system and the right translational pressing system. The pneumatic mold system is connected to the connecting shaft 9 of the left rotary drive system and is directly opposite the pressing part of the right translational pressing system.

[0053] When using the technical solution of this utility model for winding "pancake" coils, the entire intermediate process can be automated, except for the feeding and winding wheel adjustment, achieving one-time forming. This solves the problem of low efficiency caused by multiple manual "pancake flipping" operations in existing technologies.

[0054] Example 2:

[0055] Based on Embodiment 1, in this embodiment, preferably, the left rotation drive system includes a servo motor 1, a reducer 2, a gear 3, a left housing 4, a deep groove ball bearing 5, a slip ring 6, a slewing bearing 8, and a connecting shaft 9. The servo motor 1 is connected to the reducer 2 and fixed to the inner side wall of the left housing 4. The output end of the reducer 2 is connected to the gear 3 outside the left housing 4 through a reserved hole in the left housing 4. The gear 3 meshes with the outer ring of the slewing bearing 8 located outside the left housing 4. The slewing bearing 8 is connected to the connecting shaft 9. The other end of the connecting shaft 9 extends horizontally out of the other side of the left housing 4 and is connected to the deep groove ball bearing 5. The connection end of the connecting shaft 9 and the deep groove ball bearing 5 is connected to the slip ring 6.

[0056] Preferably, the slip ring 6 is fixedly installed on the outer side wall of the left housing 4 via the slip ring bracket 7.

[0057] Preferably, the slewing bearing 8 is of the external gear meshing type, with the inner ring installed on the outside of the left housing 4 near the right translation and pressing system, and the outer ring fixed to the middle disc of the connecting shaft 9.

[0058] like Figure 1 and Figure 2 As shown, in this invention, the slewing bearing 8 is an external gear meshing type. The inner ring is installed on the outside of the left housing 4 near the right translational pressing system, and the outer ring is fixed to the middle disc of the connecting shaft 9. When the connecting shaft 9 passes through the other side of the left housing 4, it connects to the deep groove ball bearing 5, allowing the connecting shaft 9 to rotate freely during operation. In this invention, the servo motor 1 is connected to the reducer 2 and fixed inside the left housing 4. The output end of the reducer 2 connects to the gear 3 outside the left housing 4 through a pre-drilled hole. The gear 3 meshes with the outer ring of the slewing bearing 8, thereby driving the slewing bearing 8 to rotate the connecting shaft 9 via the servo motor 1.

[0059] In this utility model, such as Figure 6 , Figure 7 and Figure 8As shown, the connecting shaft 9 is a shaft with shoulders, with a disc fixedly connected to its middle and one end. Each disc has four large circular holes in its middle section. The middle disc 901 has countersunk holes for connecting the slewing bearing 8. The end disc 902 consists of two discs with different outer diameters fixedly connected, with threaded holes on their outer end faces for connecting linear guides.

[0060] Preferably, the right translational clamping system includes a first clamping mold 20, a second clamping mold 21, a second slewing bearing 22, a right housing 23, a second servo motor 24, a second reducer 25, a second gear 26, a ball screw pair 27, a third linear guide pair 28, a bearing housing 30, an angular contact ball bearing 31, a coupling 32, a third servo motor 33, and a third reducer 34. The second servo motor 24 is connected to the second reducer 25 and fixed to the inner side wall of the right housing 23. The output end of the second reducer 25 is connected to the second gear 26 outside the right housing 23 through a pre-drilled hole in the right housing 23. The second gear 26... It meshes with the outer ring of the second slewing bearing 22; the second slewing bearing 22 is connected to the first mold 20 and the second mold 21; the third linear guide rail pair 28 is mounted on the base 29, and the lower end of the right housing 23 is connected to the third linear guide rail pair 28 through the guide rail slider; the third servo motor 33 and the third reducer 34 are connected and fixed to the base 29 through the bearing seat 30; the output end of the third reducer 34 is fixedly connected to one end of the ball screw pair 27 through the coupling 32 and the angular contact ball bearing 31, and the nut seat of the ball screw pair 27 is fixedly connected to the side of the right housing 23 near the left rotary drive system.

[0061] Preferably, the second slewing bearing 22 is of the external tooth meshing type, with the inner ring installed on the outside of the right housing 23 near the left rotary drive system, and the outer ring fixedly connected to the second mold 21.

[0062] In this utility model, such as Figure 19 and Figure 20 As shown, the second slewing bearing 22 is an external gear meshing type. The inner ring is installed on the outside of the right housing 23 near the left rotary drive system, and the outer ring is fixedly connected to the second mold 21. The second mold 21 is fixedly connected to the first mold 20. The second servo motor 24 is connected to the second reducer 25 and fixed inside the right housing 23. The output end of the second reducer 25 is connected to the second gear 26 outside the housing through a reserved hole in the right housing 23. The second gear 26 meshes with the outer ring of the second slewing bearing 22, thereby driving the second slewing bearing 22 to rotate the first mold 20 and the second mold 21 through the servo motor 24.

[0063] In this utility model, the linear guide rail pair 28 is fixed to one end of the base 29, and the guide rail slider is connected to the right housing 23; the servo motor 33 and the reducer 34 are connected and fixed to the base 29 through the bearing seat 30. The output end of the reducer 34 is fixedly connected to one end of the ball screw pair 27 through the coupling 32 and the angular contact ball bearing 31. The screw nut is fixedly connected to the side of the right housing 23 near the left rotary drive system, thereby controlling the translational movement of the right housing 23 and the various components fixed to the right housing 23.

[0064] Preferably, the pneumatic mold system includes cylinder 10, cylinder 2 12, cylinder 3 13, mold 1 14, linear guide pair 15, mold core 16, fixing rod 17, mold 2 18, and linear guide pair 2 19. Multiple sets of linear guide pairs 15 are mounted on the end face disk 902 of the connecting shaft 9. The mold 1 14 is correspondingly mounted on the slider of linear guide pair 15. Multiple sets of linear guide pairs 2 19 are symmetrically mounted on the end face disk 902 of the connecting shaft 9 of the left housing 4. 02; Mold 2 18 is installed on the sliders on both sides of the corresponding linear guide pair 2 19; Cylinder 2 12 is connected to the corresponding mold 2 18; Cylinder 3 13 is connected to the corresponding mold 1 14; Cylinder 1 10 is installed on the back of the end face disk 902 of the connecting shaft 9 of the left box 4; Mold core 16 is clamped and fixed by the corresponding mold 1 14 and mold 2 18; Fixing rod 17 is installed on the end face disk 902 of the connecting shaft 9 of the left box 4 and is located between the two molds 2 18.

[0065] Preferably, there are 4 sets of linear guide rail pairs 15, which are symmetrically installed at 45 degrees on the end face disk 902 of the connecting shaft 9 disk end of the left housing 4, and there are 4 molds 14, which are respectively installed on the 4 sliders of the linear guide rail pairs 15.

[0066] Preferably, there are two sets of linear guide rail pairs 19, which are symmetrically installed on the end face disk 902 of the connecting shaft 9 disk end of the left housing 4; there are two molds 18, which are respectively installed on the sliders on both sides of the linear guide rail pairs 19.

[0067] In this utility model, such as Figure 9 , Figure 10 and Figure 11 As shown, one end of mold 14 is a quarter-cylindrical structure. The cylindrical surface is milled flat at 45 degrees and threaded holes are drilled to connect to cylinder 13. The end face of the cylinder is drilled with threaded holes to connect to linear guide pair 15. Next are two stepped structures, which are similar in shape to quarter-circles. Each segment consists of 7 steps of different heights, with the step height decreasing from the end closest to the cylindrical structure outwards.

[0068] In this utility model, such as Figure 12 , Figure 13 and Figure 14 As shown, one end of the mold 2 18 is a cylindrical shape with three circular surfaces milled flat, and threaded holes are drilled on the circular surfaces for connecting cylinder 2 12. Next, there are two stepped structures, each consisting of 7 steps of different heights, with the step height decreasing sequentially from the end closest to the cylindrical structure outwards.

[0069] Preferably, the cylinder body of the cylinder 10 is fixedly installed on the back side of the end face disk 902 of the connecting shaft 9 of the left housing 4, and the cylinder rod is aligned with the reserved hole of the middle disk 901.

[0070] In this utility model, cylinder 10 includes at least a cylinder body and a cylinder rod. There are 2 cylinders 10. The cylinder body of cylinder 10 is fixedly installed on the back side of the end face disk 902 of the connecting shaft 9 of the left housing 4. The cylinder rod of cylinder 10 is aligned with the reserved hole of the middle disk 901.

[0071] In this utility model, there are four sets of linear guide rail pairs 15, which are symmetrically installed at 45-degree angles in pairs on the end face disk 902 of the connecting shaft 9 of the left housing 4; there are four molds 14, which are respectively installed on the four sliders of the linear guide rail pairs 15, and the structure of the molds 14 is as follows. Figure 9 , Figure 10 , Figure 11 As shown. In this utility model, there are two sets of linear guide rail pairs 19, symmetrically installed on the end face disk 902 of the connecting shaft 9 disk end of the left housing 4; there are two molds 18, respectively installed on the sliders on both sides of the linear guide rail pairs 19, as shown in the figure. Figure 12 , Figure 13 , Figure 14 As shown. There are two cylinders 12, which are connected to mold 18; there are four cylinders 13, which are fixedly connected to mold 14.

[0072] In this utility model, a connecting ring 11 is installed between cylinder 2 (12) and cylinder 3 (13) and the cylinder seat to fix the angular position of the cylinder body. The structure of the connecting ring 11 is as follows: Figure 15 , Figure 16 and Figure 17 As shown.

[0073] like Figure 1 , Figure 2 , Figure 3 and Figure 18 As shown, there are two mold cores 16, which are clamped and fixed by mold one 14 and mold two 18 during the operation of the device. The fixing rod 17 is installed on the end face disk 902 of the connecting shaft 9 of the left box 4, located between the two molds 18.

[0074] The cylinders 10, 12, and 13 described in this utility model can be replaced by hydraulic cylinders, motor-driven lead screws, or hand cranks.

[0075] In this utility model, the winding structure formed by connecting shaft 9 and pneumatic mold is as follows: Figure 3 , Figure 4 , Figure 5 As shown. In this utility model, the pressing mold includes pressing mold one 20 and pressing mold two 21; the die includes die one 14 and die two 18, corresponding to... Figure 1 and Figure 3 Installation is then carried out. In practical application, the mold core 16 is first manually installed into the mold, and the cylinder moves the mold to the required external dimensions. Then, the connecting shaft 9 in the left-hand rotation drive system drives the mold and mold core 16 to rotate, and the wire laying device moves to lay the wires, discharging the conductors. The first layer of 7-turn conductors is arranged in a barrel shape on the outside of the mold, the second layer of 7-turn conductors is arranged in a disc shape, the third layer of 7-turn conductors is arranged in a barrel shape, and the fourth layer of 7-turn conductors is arranged in a disc shape. The wire laying device is existing technology used to discharge the conductors; it is a structure different from this invention and belongs to existing mature technology, so it will not be further described in this invention.

[0076] Specifically: First, manually press the mold core 16... Figure 3 As shown, the components are installed in mold 14 and mold 2 18. Cylinders 2 12 and 3 13 bring mold 14 and mold 2 18 to the required external dimensions. One end of the wire is fixed to the fixing rod 17. Then, the connecting shaft 9 in the left-hand rotation drive system drives mold 14, mold 2 18 and mold core 16 to rotate. The wire laying device moves the wire laying device so that the first layer of 7-turn wire is arranged in a cylindrical shape on the outside of mold 14 and mold 2 18 (on the middle stepped shape), the second layer of 7-turn wire is arranged in a disc shape on the outside of mold 14 and mold 2 18 (on the middle stepped shape near the outer stepped shape), the third layer of 7-turn wire is arranged in a cylindrical shape on the outside of mold 14 and mold 2 18 (on the outer stepped shape), and the fourth layer of 7-turn wire is arranged in a disc shape on the outside of mold 14 and mold 2 18 (on the outer stepped shape near the end face).

[0077] After the coil is wound, cylinder 10 ejects the mold core 16, which is then manually removed. The right translational pressing system moves forward and attaches to the outside of the pre-wound coil. At this time, the pressure block at the front end of the pressure mold 21 inserts into the mold gap, supporting the wound coil. Subsequently, the mold shrinks, separating it from the wire. At this point, the center end face of the mold and the end face of the pressure mold clamp the two ends of the wound coil. Then, the right translational pressing device moves forward again, pressing the first 6 turns of the pre-wound coil and the third 6 turns of the pre-wound coil back into the corresponding first turn of the coil, holding this position for a period of time to shape the coil. Finally, the right translational pressing device moves backward, and the shaped coil is manually removed from the mold.

[0078] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0079] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.

[0080] The examples above are merely illustrative of this utility model and do not constitute a limitation on the scope of protection of this utility model. All designs that are identical or similar to this utility model fall within the scope of protection of this utility model. Device structures and method steps not described in detail in this utility model are existing technologies and will not be further described in this utility model.

Claims

1. A winding device for winding coils of a linear generator, characterized in that: Includes the base (29). A left-hand rotation drive system is fixed to one end of the base (29); The right translation clamping system is fixed to the other end of the base (29) and moves left and right along the base (29); The pneumatic mold system is located between the left rotary drive system and the right translational pressing system. The pneumatic mold system is connected to the connecting shaft (9) of the left rotary drive system and is directly opposite the pressing part of the right translational pressing system.

2. A winding device for winding a linear generator coil according to claim 1, characterized in that: The left rotation drive system includes a servo motor (1), a reducer (2), a gear (3), a left housing (4), a deep groove ball bearing (5), a slip ring (6), a slewing bearing (8), and a connecting shaft (9). The servo motor (1) is connected to the reducer (2) and fixed to the inner side wall of the left housing (4). The output end of the reducer (2) is connected to the gear (3) outside the left housing (4) through a reserved hole in the left housing (4). The gear (3) meshes with the outer ring of the slewing bearing (8) located outside the left housing (4). The slewing bearing (8) is connected to the connecting shaft (9). The other end of the connecting shaft (9) passes through the other side of the left housing (4) and is connected to the deep groove ball bearing (5). The connecting end of the connecting shaft (9) and the deep groove ball bearing (5) is connected to the slip ring (6).

3. A winding device for winding a linear generator coil according to claim 2, characterized in that: The slip ring (6) is fixedly installed on the outer wall of the left housing (4) via the slip ring bracket (7).

4. A winding device for winding a linear generator coil according to claim 2, characterized in that: The slewing bearing (8) is of the external tooth meshing type. The inner ring is installed on the outside of the left housing (4) near the right translation and pressing system, and the outer ring is fixed to the middle disc of the connecting shaft (9).

5. A winding device for winding a linear generator coil according to claim 1, characterized in that: The right translational clamping system includes a first clamping mold (20), a second clamping mold (21), a second slewing bearing (22), a right housing (23), a second servo motor (24), a second reducer (25), a second gear (26), a ball screw pair (27), a third linear guide pair (28), a bearing seat (30), an angular contact ball bearing (31), a coupling (32), a third servo motor (33), and a third reducer (34). The second servo motor (24) is connected to the second reducer (25) and fixed to the inner side wall of the right housing (23). The output end of the second reducer (25) is connected to the second gear (26) outside the right housing (23) through a reserved hole in the right housing (23). The second gear (26) 6) Engages with the outer ring of the second slewing bearing (22); the second slewing bearing (22) is connected to the first mold (20) and the second mold (21); the third linear guide rail pair (28) is mounted on the base (29), and the lower end of the right housing (23) is connected to the third linear guide rail pair (28) via the guide rail slider; the third servo motor (33) and the third reducer (34) are connected and fixed to the base (29) via the bearing seat (30); the output end of the third reducer (34) is fixedly connected to one end of the ball screw pair (27) via the coupling (32) and the angular contact ball bearing (31), and the nut seat of the ball screw pair (27) is fixedly connected to the side of the right housing (23) near the left rotary drive system.

6. A winding device for winding a linear generator coil according to claim 5, characterized in that: The slewing bearing 2 (22) is of the external tooth meshing type. The inner ring is installed on the outside of the right housing (23) near the left rotary drive system, and the outer ring is fixedly connected to the mold 2 (21).

7. A winding device for winding a linear generator coil according to claim 1, characterized in that: The pneumatic mold system includes cylinder one (10), cylinder two (12), cylinder three (13), mold one (14), linear guide pair one (15), mold core (16), fixing rod (17), mold two (18), and linear guide pair two (19). The linear guide pair one (15) consists of multiple sets and is installed on the end face disk (902) at the end of the connecting shaft (9). The mold one (14) is correspondingly installed on the slider of the linear guide pair one (15). The linear guide pair two (19) consists of multiple sets and is symmetrically installed on the end face disk (902) at the end of the connecting shaft (9) of the left housing (4). The upper part; mold two (18) is installed on the sliders on both sides of the corresponding linear guide pair two (19); the cylinder two (12) is connected to the corresponding mold two (18); the cylinder three (13) is connected to the corresponding mold one (14); the cylinder one (10) is installed on the back of the end face disk (902) of the connecting shaft (9) of the left box (4); the mold core (16) is clamped and fixed by the corresponding mold one (14) and mold two (18); the fixing rod (17) is installed on the end face disk (902) of the connecting shaft (9) of the left box (4) and is located between the two mold two (18).

8. A winding device for winding a linear generator coil according to claim 7, characterized in that: The linear guide pair (15) consists of 4 sets, which are symmetrically installed at 45 degrees on the end face disk (902) of the connecting shaft (9) of the left box (4). The mold (14) consists of 4 pieces, which are installed on the 4 sliders of the linear guide pair (15).

9. A winding device for winding a linear generator coil according to claim 7, characterized in that: The number of linear guide rail pair two (19) is two sets, which are symmetrically installed on the end face disk (902) of the connecting shaft (9) disk end of the left box (4); the number of mold two (18) is two, which are respectively installed on the sliders on both sides of the linear guide rail pair two (19).

10. A winding device for winding a linear generator coil according to claim 7, characterized in that: The cylinder body of the cylinder one (10) is fixedly installed on the back of the end face disk (902) of the connecting shaft (9) of the left box (4), and the cylinder rod is aligned with the reserved hole of the middle disk (901).