Glass production system

Abstract

The disclosure provides a glass production system, and relates to the technical field of glass production. The glass production system comprises a processing mechanism, a cleaning mechanism and a transfer mechanism. The processing mechanism is used for processing materials, and comprises a bearing table. The top surface of the bearing table is used for bearing the materials. The cleaning mechanism is used for cleaning the processed materials. The transfer mechanism is arranged between the processing mechanism and the cleaning mechanism, and is used for transporting the materials in the processing mechanism to a transport part. The transfer mechanism comprises a transfer main body and an extension mechanism. The transfer main body extends into the processing mechanism. The extension mechanism is slidably connected to the transfer main body along the material transport direction. The extension mechanism can be extended to a set position, so that the top end of the extension mechanism is higher than the top surface of the bearing table. The glass production system can save the labor cost of the glass turnover process, and reduce the glass scratching and edge collapse.

Description

Technical Field

[0001] This disclosure relates to the field of glass production technology, and more particularly to a glass production system. Background Technology

[0002] In the glass production process, the first step is raw material preparation, which involves carefully selecting key raw materials such as quartz sand, soda ash, and limestone, and mixing them evenly in a specific ratio. The mixed raw materials are then fed into a high-temperature furnace and melted into molten glass at approximately 1500°C. The molten glass is then shaped into flat sheets, containers, or other shapes using methods such as float glass, pressing, or blowing. The shaped glass products are then slowly cooled in an annealing furnace to eliminate internal stress and enhance mechanical strength. After annealing, the glass is sent to a CNC (Computer Numerical Control) machine tool for precision machining. This step includes operations such as cutting, drilling, and engraving, performing high-precision processing according to pre-programmed design requirements. On a cleaning platform, the glass products undergo high-pressure water washing and ultrasonic cleaning to remove surface dust, oil, and other impurities. After cleaning, the glass products undergo rigorous quality inspection to ensure they are free of defects.

[0003] After the glass is CNC machined, the operators need to insert the product into the rack, and then use a trolley to transfer the cleaning rack to the cleaning platform.

[0004] After the product is CNC machined, it is transported by inserting a rack and then by a trolley. The process involves inserting the rack, using a trolley, and moving the glass from the rack to the cleaning platform. This involves many steps and high labor costs. Furthermore, scratches and chipping can easily occur during the insertion process, the transportation of the glass to the trolley after insertion, and the trolley's movement through the cleaning rack. Utility Model Content

[0005] One of the technical problems this disclosure aims to solve is: how to save labor costs in the glass turnover process and reduce glass scratches and chipping.

[0006] To address the aforementioned technical problems, this disclosure provides a glass production system, comprising:

[0007] A processing mechanism is used to process materials. The processing mechanism includes a support platform, the top surface of which is used to support the materials.

[0008] Cleaning equipment is used to clean processed materials.

[0009] The transfer mechanism is located between the processing mechanism and the cleaning mechanism and is used to transport materials from the processing mechanism to the transport unit. The transfer mechanism includes a transfer body and a telescopic mechanism. The transfer body extends into the processing mechanism. The telescopic mechanism is slidably connected to the transfer body along the material transport direction. The telescopic mechanism can extend to a set position so that the top of the telescopic mechanism is higher than the top surface of the support platform.

[0010] In some embodiments, the transfer mechanism further includes a lifting section disposed on top of the telescopic mechanism to secure the material.

[0011] In some embodiments, the lifting part includes a vacuum suction cup and a vacuum generating device, the vacuum generating device being connected to the vacuum suction cup, the vacuum suction cup being oriented toward the side away from the telescopic mechanism.

[0012] In some embodiments, the lifting unit further includes a lifting rod that extends along the material transport direction, and vacuum suction cups are evenly distributed on the lifting rod.

[0013] In some embodiments, the transfer mechanism further includes a first drive mechanism, which is fixedly connected to the telescopic mechanism and is used to drive the telescopic mechanism to slide along the material transport direction.

[0014] In some embodiments, a controller is also included, which is connected to the first drive mechanism and the telescopic mechanism respectively, and the controller is capable of driving the telescopic mechanism to extend or retract.

[0015] In some embodiments, the transfer body is provided with sliding rails, which are arranged on both sides of the support platform. At least two telescopic mechanisms are provided, and the two telescopic mechanisms are respectively slidably connected to the sliding rails on both sides of the support platform.

[0016] In some embodiments, a transport mechanism is also included, which is disposed between the transfer mechanism and the cleaning mechanism. The transport mechanism includes a second drive mechanism and a transport section, which are connected to drive the transport section to move in order to transport materials.

[0017] The transportation section is equipped with multiple spaced-apart transport surfaces that come into contact with the materials.

[0018] In some embodiments, the transport section includes a conveyor belt with a plurality of protrusions for contacting materials to form a plurality of spaced-apart transport surfaces.

[0019] In some embodiments, the transport unit includes a plurality of rotating members, each of which is cylindrical in shape. The plurality of rotating members are evenly spaced along the material transport direction, and the top of each rotating member is used to contact the material to form a plurality of spaced transport surfaces.

[0020] A sprocket is fixedly connected to the end of the rotating component, and multiple sprockets are connected to the first drive mechanism via a chain.

[0021] In some embodiments, the transport unit includes a plurality of rotating members, each of which is cylindrical in shape. The plurality of rotating members are evenly spaced along the material transport direction, and the top of each rotating member is used to contact the material to form a plurality of spaced transport surfaces.

[0022] A sprocket is fixedly connected to the end of the rotating component, and multiple sprockets are connected to the first drive mechanism via a chain.

[0023] Through the above technical solution, the glass production system provided by this disclosure sets up a transfer mechanism between the processing mechanism and the cleaning mechanism, and extends the main transfer body of the transfer mechanism into the processing mechanism. The telescopic mechanism is slidably connected to the transfer body along the material transport direction, so that the top of the telescopic mechanism can be higher than the top surface of the support platform to carry the material away from the support platform and slide along the material transport direction so that the material is transported to the cleaning mechanism in a suspended state. This saves labor costs in the glass turnover process, and at the same time reduces contact and friction with the glass during transportation, reducing the occurrence of glass chipping and scratches. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this disclosure or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the structure of a glass production system disclosed in an embodiment of this disclosure;

[0026] Figure 2 This is a partial structural schematic diagram of a glass production system disclosed in an embodiment of this disclosure;

[0027] Figure 3 This is a schematic diagram of another transport mechanism structure of a glass production system disclosed in this embodiment;

[0028] Figure 4 This is a schematic diagram of the structure of the transportation section of a glass production system disclosed in this embodiment.

[0029] 1. Processing mechanism; 11. Support platform; 2. Material; 3. Transportation mechanism; 31. Support frame; 32. Transportation section; 321. Conveyor belt; 322. Protrusion; 4. Transfer mechanism; 41. Telescopic mechanism; 42. Transfer body; 43. Lifting section; 44. Sliding track; 5. Cleaning mechanism; 6. Controller. Detailed Implementation

[0030] The embodiments of this disclosure will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the embodiments and the accompanying drawings are used to illustrate the principles of this disclosure by way of example, but should not be used to limit the scope of this disclosure. This disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0031] These embodiments are provided to make the disclosure thorough and complete, and to fully express the scope of the disclosure to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values ​​set forth in these embodiments should be interpreted as exemplary only and not as limiting.

[0032] It should be noted that, in the description of this disclosure, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0033] Furthermore, the terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after the word, and do not exclude the possibility of encompassing other elements as well.

[0034] It should also be noted that, in the description of this disclosure, unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this disclosure depending on the specific circumstances. When a particular device is described as being located between a first device and a second device, an intermediary device may or may not be present between the particular device and the first or second device.

[0035] All terms used in this disclosure have the same meaning as understood by one of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.

[0036] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.

[0037] In the glass production process, the first step is raw material preparation, which involves carefully selecting key raw materials such as quartz sand, soda ash, and limestone, and mixing them evenly in a specific ratio. The mixed raw materials are then fed into a high-temperature furnace and melted into molten glass at approximately 1500°C. The molten glass is then shaped into flat sheets, containers, or other shapes using methods such as float glass, pressing, or blowing. The shaped glass products are then slowly cooled in an annealing furnace to eliminate internal stress and enhance mechanical strength. After annealing, the glass is sent to a CNC (Computer Numerical Control) machine tool for precision machining. This step includes operations such as cutting, drilling, and engraving, performing high-precision processing according to pre-programmed design requirements. On a cleaning platform, the glass products undergo high-pressure water washing and ultrasonic cleaning to remove surface dust, oil, and other impurities. After cleaning, the glass products undergo rigorous quality inspection to ensure they are free of defects.

[0038] After the glass is CNC machined, the operators need to insert the product into the rack, and then use a trolley to transfer the cleaning rack to the cleaning platform.

[0039] After the product is CNC machined, it is transported by inserting a rack and then by a trolley. The process involves inserting the rack, using a trolley, and moving the glass from the rack to the cleaning platform. This involves many steps and high labor costs. Furthermore, scratches and chipping can easily occur during the insertion process, the transportation of the glass to the trolley after insertion, and the trolley's movement through the cleaning rack.

[0040] To address the aforementioned technical problems, this disclosure proposes a glass production system that can save labor costs in the glass turnover process and reduce glass scratches and chipping. Example

[0041] like Figure 1 , Figure 2 and Figure 3As shown, a glass production system includes a processing mechanism 1, a cleaning mechanism 5, and a transfer mechanism 4. The processing mechanism 1 is used to process material 2 and includes a support platform 11, the top surface of which is used to support the material 2. The cleaning mechanism 5 is used to clean the processed material 2. The transfer mechanism 4 is disposed between the processing mechanism 1 and the cleaning mechanism 5 and is used to transport the material in the processing mechanism 1 to the transport unit 32. The transfer mechanism 4 includes a transfer body 42 and a telescopic mechanism 41. The transfer body 42 extends into the processing mechanism 1. The telescopic mechanism 41 is slidably connected to the transfer body 42 along the transport direction of the material 2. The telescopic mechanism 41 can extend to a set position, such that the top of the telescopic mechanism 41 is higher than the top surface of the support platform 11.

[0042] Machining mechanism 1 is part of the manufacturing system, responsible for altering the shape, size, surface quality, and other properties of raw materials or semi-finished products through physical or chemical methods to meet design requirements or specific uses. Machining mechanism 1 can be a single machine or a complex production line composed of multiple devices. It primarily transforms large glass sheets into finished or semi-finished products with specific shapes, sizes, and functions to meet diverse application needs. Specifically, machining mechanism 1 can be a CNC machining center, a highly automated machine tool capable of performing complex machining tasks according to pre-programmed instructions. CNC machining centers perform functions such as cutting, drilling, engraving, and chamfering, and are suitable for processing high-precision and complex-shaped glass products. Machining mechanism 1 can also be a CNC cutting machine, specifically designed for precisely cutting glass to predetermined dimensions and shapes, capable of straight-line cutting, curved cutting, etc. Machining mechanism 1 can also be a drilling machine, used to drill holes of different diameters and depths in glass. Drilling machines can drill and enlarge holes, are simple to operate, highly efficient, and suitable for glass of various thicknesses. Processing mechanism 1 can also be an edge grinding machine, used to grind and polish the edges of glass to make them smooth and without sharp edges. This includes straight edge grinding, round edge grinding, and irregular shape grinding. It improves safety and aesthetics, and reduces the risk of damage during handling. Processing mechanism 1 can also be an engraving machine, used for fine engraving on the glass surface, commonly used in the production of art glass and decorative glass. Engraving machines can use laser engraving, mechanical engraving, etc. Engraving machines can produce fine patterns, diverse effects, and are suitable for personalized customization.

[0043] Each processing mechanism 1 has its specific function and application scenario. The selection of appropriate processing equipment depends on the specific production process requirements, product types, and production scale. Multiple processing mechanisms 1 can be used in combination to form a complete production line to achieve efficient and high-quality production goals.

[0044] Cleaning unit 5 refers to equipment and systems used for cleaning processed raw materials or semi-finished products. Its main purpose is to remove various contaminants adhering to the material surface through physical or chemical methods to meet the requirements of subsequent processes or the quality standards of the final product. Cleaning unit 5 can remove dust, oil, residues, and other impurities from glass surfaces, ensuring the cleanliness and quality of the final product. Specifically, cleaning unit 5 can be a high-pressure water washing machine, using high-pressure water jets to impact the glass surface and remove dust, debris, and other loose contaminants. The high-pressure nozzles of the high-pressure water washing machine can adjust the pressure and angle of the water flow, making it suitable for glass of different thicknesses and shapes. Cleaning unit 5 can also be an ultrasonic cleaner, utilizing the high-frequency vibrations generated by ultrasound to form microbubbles in a liquid medium. The impact force generated when these bubbles burst can effectively remove fine particles and stubborn stains from the glass surface, suitable for precision cleaning, especially for glass products with complex shapes or fine structures. Cleaning unit 5 can also be a brush washing machine, using rotating brushes to contact the glass surface, combined with the action of cleaning agents, to remove more stubborn dirt, suitable for cleaning large-area flat glass, and commonly used in production lines for architectural and automotive glass. The cleaning unit 5 offers strong cleaning capabilities, but care must be taken to avoid scratching the glass surface. It is typically equipped with multiple brush heads to accommodate different glass sizes. The cleaning unit 5 may also include an air knife drying device, which uses a high-speed airflow to dry the cleaned glass surface, preventing water residue. The air knife drying device works in conjunction with the water washing device, following the cleaning step to ensure the glass is completely dry. The cleaning unit 5 may also include an ion air cleaning device, which uses an ion generator to produce positive and negative ions to neutralize static electricity on the glass surface and adsorb dust particles. This is particularly suitable for cleaning electronic-grade glass (such as display glass), effectively removing statically adsorbed dust. The ion air cleaning device allows for non-contact cleaning without damaging the glass surface; it is suitable for environments with high cleanliness requirements. The cleaning unit 5 may also include a chemical cleaning device, which uses specific chemical reagents (such as acid and alkali solutions) to dissolve and remove organic or inorganic substances from the glass surface. This is suitable for glass cleaning with special requirements, such as removing oxide layers or deposits. Cleaning unit 5 can also be a fully automated cleaning line, integrating multiple cleaning technologies (such as water washing, ultrasonic cleaning, air knife drying, etc.) into a comprehensive cleaning system, realizing fully automated operation from feeding to discharging. It includes multiple steps such as feeding, pre-cleaning, main cleaning, rinsing, and drying, and is suitable for large-scale, high-efficiency glass production.

[0045] The transfer mechanism 4 refers to the equipment or system used to transfer material 2 from one processing step to the next. It is located between the processing mechanism 1 and the cleaning mechanism 5 to ensure that material 2 can be transferred smoothly and efficiently, avoiding the risks and errors associated with manual handling. Figure 1As shown, the transfer body 42 is the main supporting part of the transfer mechanism 4, providing support for the telescopic mechanism 41. Specifically, the rotating body can be any shape, such as rectangular or C-shaped, as long as it can provide support for the telescopic mechanism 41. The telescopic mechanism 41 is a telescopic component installed on the transfer body 42, which can be controlled by a hydraulic cylinder, pneumatic cylinder, or electric push rod. The transfer body 42 is slidably connected to the transfer body 32 along the transport direction of the material 2, and can move along the transport direction to transport the material 2 to the transport section 32. When extended, its top end can be higher than the top surface of the support platform 11, lifting the material 2 above the support platform 11, avoiding friction between the material 2 and the top surface of the support platform 11 during transfer, thus preventing scratches on the material 2. The support platform 11 is part of the processing mechanism 1 and is used to support the material 2 to be processed or already processed. The support platform 11 can provide a stable platform to ensure that the material 2 does not shift during processing. The support platform 11 can also be equipped with a positioning device to ensure the positional accuracy of the material 2 during processing. The surface of the support platform 11 is flat and smooth, reducing friction and preventing the material 2 from being scratched. It can be adjusted according to the size of the material 2 to adapt to different production needs.

[0046] In operation, the telescopic mechanism 41 of the transfer mechanism 4 slides into the processing mechanism 1, near the support table 11. The telescopic mechanism 41 is in a retracted state, ready for the next operation. When processing is complete, the system sends a signal to the transfer mechanism 4 to begin operation. The telescopic mechanism 41 extends until its top is above the top surface of the support table 11 and contacts the material 2. The top of the telescopic mechanism 41 can be equipped with a suction cup or other gripping device (such as a clamp) to hold it in place. The telescopic mechanism 41 continues to extend, lifting the material 2 from the support table 11, ensuring it is completely detached. The transfer body 42 slides along the transport direction to a position near the transport section 32, and the telescopic mechanism 41 gradually shortens, gently placing the material 2 onto the transport section 32. After the material 2 is successfully placed, the telescopic mechanism 41 fully retracts back to its initial position, ready for the next operation.

[0047] Through the above technical solution, the glass production system provided in this disclosure sets up a transfer mechanism 4 between the processing mechanism 1 and the cleaning mechanism 5, and extends the transfer body 42 of the transfer mechanism 4 into the processing mechanism 1. The telescopic mechanism 41 is slidably connected to the transfer body 42 along the material transport direction, so that the top of the telescopic mechanism 41 can be higher than the top surface of the support platform 11, thereby carrying the material away from the support platform 11 and sliding along the material transport direction so that the material is transported to the cleaning mechanism 5 in a suspended state. This saves the labor cost of the glass turnover process, and at the same time reduces the contact and friction with the glass during transportation, reducing the occurrence of glass chipping and scratches.

[0048] In some embodiments, the transfer mechanism 4 further includes a lifting section 43, which is disposed on top of the telescopic mechanism 41 to lift the material 2. A dedicated component disposed at the top of the telescopic mechanism 41 is used to directly contact and lift the material 2. The lifting section 43 provides a stable support surface, ensuring that the material 2 does not tilt or slip during handling. The lifting section 43 can be customized according to the shape and size of the material 2, such as by equipping it with suction cups, clamps, or other gripping devices. The lifting section 43 also reduces the risk of scratches and damage during handling.

[0049] Specifically, the lifting part 43 can be a suction cup type lifting part 43, which uses a vacuum suction cup to adsorb the surface of the material 2, achieving non-destructive handling, and is suitable for fragile materials 2 such as large-area thin glass. The lifting part 43 can also be a clamp type lifting part 43, which uses mechanical clamps to fix the material 2, achieving handling through clamping force, and is suitable for regularly shaped materials 2, such as rectangular or square glass plates. The clamps can be adjusted according to the size of the material 2 to ensure moderate clamping force. The lifting part 43 can also be a hybrid type lifting part 43, combining the advantages of suction cups and clamps to provide a dual-protection lifting method. The suction cup is used for initial adsorption, and the clamp is used for final fixation, ensuring stability during handling, and is suitable for materials 2 of various shapes and sizes, offering greater versatility.

[0050] In some embodiments, the lifting part 43 includes a vacuum suction cup and a vacuum generating device, the vacuum generating device being connected to the vacuum suction cup, the vacuum suction cup facing away from the telescopic mechanism 41. The lifting part 43 employs a vacuum suction cup and vacuum generating device design, which is particularly suitable for handling fragile and flat-surfaced materials 2, such as glass products. The vacuum suction cup is a component used to adsorb and fix the material 2, and can be made of soft rubber or silicone material. The vacuum suction cup firmly fixes the material 2 to the lifting part 43 through vacuum adsorption force. The vacuum suction cup can be arranged according to the shape and size of the material 2 to ensure uniform adsorption. The vacuum generating device is a device that generates negative pressure, including components such as a vacuum pump, vacuum valve, and vacuum tubing. The vacuum generating device provides a stable vacuum source for the vacuum suction cup, ensuring that the suction cup can firmly adsorb the material 2. The vacuum level is adjusted by controlling the vacuum valve, achieving precise control of the suction cup's adsorption force.

[0051] As the telescopic mechanism 41 extends until its top is above the top surface of the support platform 11 and contacts the material 2, the vacuum generator activates, providing negative pressure to the vacuum suction cup. The vacuum suction cup then adheres to the material 2, lifting it from the support platform 11. As the telescopic mechanism 41 gradually shortens, the vacuum suction cup gently places the material 2 onto the transport section 32. At this point, the vacuum generator stops operating, releasing the suction force of the vacuum suction cup, thus completing the placement of the material 2.

[0052] In some embodiments, the lifting part 43 further includes a lifting rod extending along the transport direction of the material 2, with vacuum suction cups evenly distributed on the lifting rod. This design can further improve the stability and uniform suction force of the handling, and is particularly suitable for long or large-area glass products.

[0053] The lifting rod, a rigid support rod extending along the transport direction of material 2, is used to mount vacuum suction cups. It provides a robust frame, allowing the vacuum suction cups to be distributed over a wider area, ensuring uniform suction. The lifting rod increases the overall rigidity and stability of the lifting section 43, reducing potential bending or deformation during handling. The lifting rod can be customized according to the length and width of material 2 to accommodate materials of different sizes. The vacuum suction cups are evenly distributed on the lifting rod, ensuring uniform suction force distribution and avoiding localized stress concentration.

[0054] In some embodiments, the transfer mechanism 4 further includes a first drive mechanism, which is fixedly connected to the telescopic mechanism 41 and is used to drive the telescopic mechanism 41 to slide along the material 2 transport direction. The first drive mechanism is a device fixedly connected to the telescopic mechanism 41 and responsible for driving the telescopic mechanism 41 to move linearly in a specific direction (such as the material 2 transport direction). Its main purpose is to provide high-precision position adjustment capability to ensure that the gripping and placement of material 2 can be completed accurately in each operation.

[0055] Specifically, the first drive mechanism can be a hydraulic drive system, using the pressure of hydraulic oil to transmit power, driving the telescopic mechanism 41 to perform linear motion via a hydraulic cylinder. This provides a large thrust within a small space. Alternatively, the first drive mechanism can be a pneumatic drive system, using compressed air as a power source, driving the telescopic mechanism 41 to perform linear motion via a cylinder. This is suitable for applications requiring rapid action but not high precision, such as light handling equipment and automated production lines. The first drive mechanism can also be a linear motor drive system, where the linear motor directly generates linear motion without the need for gears or other transmission devices to convert rotary motion into linear motion. Finally, the first drive mechanism can be a lead screw drive system, where a motor drives the lead screw to rotate, causing the nut to move along the lead screw axis, thereby driving the telescopic mechanism 41 to perform linear motion. The lead screw has high lead accuracy, enabling precise linear motion. The lead screw drive system has a simple structure, stable operation, and is suitable for long-term use. The speed of the lead screw drive is between that of pneumatic and linear motor drives, suitable for most industrial applications. It is suitable for applications requiring medium speed and high precision, such as machine tools and automated equipment.

[0056] In some embodiments, a controller 6 is also included. The controller 6 is connected to the first drive mechanism, the second drive mechanism, and the telescopic mechanism, respectively, and the controller 6 can drive the telescopic mechanism to extend and retract. This design can achieve a high degree of automation and precise control, ensuring the efficiency and reliability of the entire transfer process. Specifically, the controller 6 can be a PLC (Programmable Logic Controller 6) to coordinate the actions of each drive mechanism, ensuring the smooth operation of the entire handling process. The controller 6 can also be an HMI (Human Machine Interface), allowing operators to monitor and adjust system parameters via a touchscreen for convenient maintenance and management. Specifically, the controller 6 can also be connected to a vacuum generator. Specifically, the controller 6 can be mounted on the support frame 31 of the transport mechanism 3.

[0057] In operation, the system sends a signal to controller 6 to initiate operation. Controller 6 first drives the first drive mechanism, moving the rotating body to the designated position and aligning it with the material 2 on the support platform 11. Controller 6 sends a command to the first drive mechanism, driving the telescopic mechanism 41 to slide along the transport direction of the material 2. The telescopic mechanism 41 extends until its top is above the top surface of the support platform 11 and contacts the material 2. Controller 6 simultaneously controls the telescopic mechanism to extend, bringing the vacuum suction cup into contact with the surface of the material 2. Controller 6 activates the vacuum generator, providing negative pressure to the vacuum suction cup, ensuring it firmly adheres to the material 2. The telescopic mechanism continues to extend, lifting the material 2 from the support platform 11, ensuring it is completely detached. Controller 6 controls the first drive mechanism to transfer the telescopic mechanism and the material 2 to the transport section 32 of the transport mechanism 3. Controller 6 stops the vacuum generator, releasing the suction force of the vacuum suction cup, completing the placement of the material 2. The telescopic mechanism retracts back to its initial position, ready for the next operation.

[0058] like Figure 2 As shown, in some embodiments, the transfer body 42 is provided with sliding rails 44, which are located on both sides of the support platform 11. At least two telescopic mechanisms 41 are provided, each slidably connected to the sliding rails 44 on both sides of the support platform 11. This design uses the two telescopic mechanisms 41 to support both sides of the material 2, improving stability and accuracy during transfer. It is particularly suitable for scenarios requiring high-precision handling, such as the processing and transportation of glass products. The sliding rails 44 are guide rail systems located on both sides of the support platform 11. Their main function is to provide guidance and support for the telescopic mechanisms 41, ensuring they can slide smoothly along a predetermined path. Specifically, the sliding rails 44 can be ball bearing guides, using balls as rolling elements, resulting in low friction and smooth operation, suitable for applications requiring high precision. The sliding rails 44 can also be sliding guides, using sliding friction, with a simple structure and low cost, suitable for applications with large loads but low precision requirements. More specifically, the sliding rails 44 can also extend to both sides of the support frame 31, facilitating the rotation of the material 2 onto the transport unit 32.

[0059] In some embodiments, the glass production system further includes a transport mechanism 3, which is disposed between the transfer mechanism 4 and the cleaning mechanism 5. The transport mechanism 3 includes a second drive mechanism and a transport section 32, which are connected to drive the transport section 32 to move and transport the material 2. The transport section 32 is provided with multiple spaced-apart transport surfaces for contacting the material 2. The transport mechanism 3 facilitates long-distance transport and transfer.

[0060] The transport mechanism 3 refers to the equipment and system used to automatically transport material 2 from one workstation or process to another during the production process. The transport section 32 is the part of the transport mechanism 3 that directly contacts material 2. Specifically, the transport section 32 can be rollers or drums, which push or pull material 2 along a predetermined path by rotating and contacting it. The contact area between the top of rotating parts such as rollers and drums and the glass is small, and the rotating parts transport material 2 through rolling friction. This friction method generates much less friction than sliding friction, thus having less impact on the glass surface. Furthermore, because rollers are circular, they can distribute pressure evenly on the glass surface, reducing localized stress concentration and thus lowering the possibility of scratches. More specifically, rollers can be made of various materials, such as stainless steel, nylon, and polyurethane, which typically have low coefficients of friction and high wear resistance. High-quality rollers have very smooth surfaces, further reducing friction with the glass surface and lowering the risk of scratches.

[0061] like Figure 3 and Figure 4 As shown, the transport section 32 may include a conveyor belt 321, on which a plurality of protrusions 322 are provided to form a transport surface with spaced intervals in contact with the material, thereby reducing the contact area with the material, thereby reducing the contact area between the transport mechanism and the glass during transport, and reducing the occurrence of glass scratches and chipping.

[0062] More specifically, the transport section 32 can also consist of multiple telescopic components, which are spaced apart. Each telescopic component has a suction cup on its top to contact the material and form a spaced transport surface. The material is lifted by the telescopic components to leave the processing mechanism, and then driven by the second drive mechanism to move towards the cleaning mechanism to complete the transport.

[0063] The second drive mechanism provides power to the transport unit 32. It transmits power to the transport units via mechanical transmission, enabling them to operate at a set speed and direction. Specifically, the second drive mechanism may include a motor, a reducer, and a transmission mechanism. The motor provides initial power; common types include AC and DC motors. The reducer adjusts the speed and increases torque to ensure smooth operation of the transport unit 32. The transmission mechanism, including belt drives and gear drives, transmits power from the motor to the transport unit 32. The second drive mechanism can also be a hydraulic cylinder, pneumatic cylinder, or lead screw drive system to cooperate with the telescopic component, driving it to move towards the cleaning mechanism to complete the transport.

[0064] More specifically, the transport mechanism 3 can be a roller conveyor or a roller conveyor, consisting of multiple parallel rollers. The rollers are driven to rotate by a motor, propelling the material 2 forward. More specifically, the material 2 can be manually moved onto the transport section 32, or it can be moved onto the transport section 32 by a transfer mechanism 4. The transport mechanism 3 may also include a support frame 31, on which the transport section 32 is mounted.

[0065] Through the above technical solution, the glass production system provided in this disclosure reduces the labor cost in the glass turnover process and avoids glass chipping during the insertion process by setting a transport mechanism 3 between the processing mechanism 1 and the cleaning mechanism 5, and driving the transport part 32 to move through the second drive mechanism to transport the glass; in addition, by setting multiple mutually spaced transport surfaces in the transport mechanism to contact the material, the contact area between the transport mechanism and the glass during the transport process is reduced, thus reducing the possibility of glass scratches.

[0066] like Figure 1 As shown, in some embodiments, a transfer mechanism 4 is also included. The transfer mechanism 4 is disposed between the transport mechanism 3 and the processing mechanism 1, and is used to transport the material 2 in the processing mechanism 1 to multiple transport sections 32. The transfer mechanism 4 refers to a device or system used to transfer the material 2 from one processing step to the next. It is disposed between the processing mechanism 1 and the transport section 32 of the transport mechanism 3 to ensure that the material 2 can be transferred smoothly and efficiently, avoiding the risks and errors caused by manual handling. Short-distance transportation is carried out through the transfer mechanism 4, and long-distance transportation is carried out through the transport mechanism 3.

[0067] like Figure 3 and Figure 4As shown, in some embodiments, the transport unit 32 includes a conveyor belt 321 with multiple protrusions 322 on it. These protrusions 322 are used to contact the material to form multiple spaced-apart transport surfaces. The conveyor belt 321 is the main equipment for transporting materials and can support the multiple protrusions 322 to form multiple spaced-apart transport surfaces. The second drive mechanism can be an electric motor, which is directly connected to the rollers or shaft of the conveyor belt 321, directly driving the conveyor belt 321 through its rotation. The protrusions 322 reduce the direct contact area between the conveyor belt 321 and the material, reducing friction with the glass and thus reducing the likelihood of glass scratches.

[0068] Specifically, protrusion 322 can be made of rubber or polyurethane, possessing good elasticity and wear resistance, suitable for most industrial applications. Protrusion 322 can also be made of composite materials, combining the advantages of multiple materials, allowing for customized performance to meet specific needs. The shapes of protrusion 322 include rectangular, circular, or wavy, depending on the material properties and application scenario. Rectangular protrusion 322: suitable for heavier materials, providing a larger support area; circular protrusion 322: suitable for lightweight materials, reducing damage to the material surface; wavy protrusion 322: suitable for applications requiring higher friction, increasing the contact area. Anti-slip treatments, such as adding textures or coatings, can also be applied to the surface of the protrusion 322 to further increase friction and prevent glass slippage. Materials with a certain degree of elasticity can be selected to make the protrusion 322, reducing damage to the glass surface, especially important when handling thin or brittle glass. The number and spacing of protrusions 322 can be rationally set according to the size and weight of the material to ensure stable placement on the conveyor belt 321. For regularly shaped materials, a uniform distribution can be used. For materials with an unstable center of gravity or that are prone to slipping, dense protrusions 322 can be set in key areas.

[0069] like Figure 1 As shown, in some embodiments, the transport unit 32 includes multiple rotating members, each of which is cylindrical in shape. The multiple rotating members are evenly spaced along the material transport direction. The top of the rotating member is used to contact the material to form multiple spaced transport surfaces. The ends of the rotating members are fixedly connected to sprockets, and the multiple sprockets are connected to the first drive mechanism via chains.

[0070] Specifically, the rotating parts can be made of metal (such as stainless steel or aluminum alloy) with high strength and wear resistance. To reduce friction and prevent scratching of material 2, the surface of the rotating parts can be polished or coated with a special coating (such as polyurethane). The spacing between the rotating parts is set appropriately according to the size and weight of material 2 to ensure that material 2 can be stably placed on the rotating parts. Each rotating part has a sprocket fixedly connected to its end for transmitting power. Multiple sprockets are connected together by a chain to form a complete transmission system. By driving one sprocket, the entire chain system is driven, thereby synchronously driving all rotating parts. The chain and sprocket system ensures that all rotating parts rotate synchronously, avoiding material 2 shifting or jamming due to asynchrony. High-precision sprockets can also be selected to ensure smooth chain operation and reduce noise and vibration.

[0071] The embodiments of this disclosure have now been described in detail. To avoid obscuring the concept of this disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.

[0072] While specific embodiments of this disclosure have been described in detail by way of examples, those skilled in the art should understand that the examples are for illustrative purposes only and not intended to limit the scope of this disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this disclosure. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner.

Claims

1. A glass production system, characterized in that, include: The processing mechanism (1) is used to process the material (2). The processing mechanism (1) includes a support platform (11), the top surface of which is used to support the material (2). Cleaning mechanism (5), the cleaning mechanism (5) is used to clean the processed material (2); A transfer mechanism (4) is disposed between the processing mechanism (1) and the cleaning mechanism (5) for transporting materials in the processing mechanism (1) to the transport unit (32); the transfer mechanism (4) includes a transfer body (42) and a telescopic mechanism (41), the transfer body (42) extends into the processing mechanism (1); the telescopic mechanism (41) is slidably connected to the transfer body (42) along the transport direction of the material (2); the telescopic mechanism (41) can extend to a set position, such that the top of the telescopic mechanism (41) is higher than the top surface of the support platform (11).

2. The glass production system according to claim 1, characterized in that, The transfer mechanism (4) also includes a lifting part (43), which is disposed on the top of the telescopic mechanism (41) to fix the material (2).

3. The glass production system according to claim 2, characterized in that, The lifting part (43) includes a vacuum suction cup and a vacuum generating device, the vacuum generating device being connected to the vacuum suction cup, the vacuum suction cup being oriented toward the side away from the telescopic mechanism (41).

4. The glass production system according to claim 3, characterized in that, The lifting part (43) also includes a lifting rod that extends along the transport direction of the material (2) and the vacuum suction cups are evenly distributed on the lifting rod.

5. The glass production system according to claim 1, characterized in that, The transfer mechanism (4) further includes a first drive mechanism, which is fixedly connected to the telescopic mechanism (41) and is used to drive the telescopic mechanism (41) to slide along the transport direction of the material (2).

6. The glass production system of claim 5, wherein, Also includes: The controller is connected to the first drive mechanism and the telescopic mechanism (41) respectively, and the controller can drive the telescopic mechanism (41) to extend and retract.

7. The glass production system according to claim 1, characterized in that, The transfer body (42) is provided with a sliding track (44), which is located on both sides of the support platform (11). There are at least two telescopic mechanisms (41), and the two telescopic mechanisms (41) are slidably connected to the sliding track (44) on both sides of the support platform (11).

8. The glass production system of claim 5, wherein, Also includes: The transport mechanism (3) is disposed between the transfer mechanism (4) and the cleaning mechanism (5). The transport mechanism (3) includes a second drive mechanism and a transport section (32). The second drive mechanism and the transport section (32) are connected to drive the transport section (32) to move in order to transport the material (2). The transport section (32) is provided with multiple transport surfaces spaced apart from each other, which are used to contact the material (2).

9. The glass production system according to claim 8, characterized in that, The transport section (32) includes a conveyor belt (321) with a plurality of protrusions (322) provided thereon. The protrusions (322) are used to contact the material (2) to form a plurality of spaced transport surfaces.

10. The glass production system according to claim 8, characterized in that, The transport section (32) includes multiple rotating parts, each rotating part having a cylindrical structure. The multiple rotating parts are evenly spaced along the transport direction of the material (2). The top of each rotating part is used to contact the material to form multiple mutually spaced transport surfaces. The rotating component has a sprocket fixedly connected to its end, and multiple sprockets are connected to the first drive mechanism via chains.

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