A roof color steel plate pulley traction auxiliary device

By designing a pulley traction auxiliary device for roof color steel panels, the problems of bumping, shaking and falling off color steel panels during installation were solved, achieving efficient and safe installation of color steel panels and reducing material damage rate and operational risks.

CN224313056UActive Publication Date: 2026-06-02广西华磊新材料有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
广西华磊新材料有限公司
Filing Date
2025-06-30
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

During the installation of corrugated steel panels in circular coal bunkers, traditional hauling methods can easily cause the panels to bump, vibrate, and fall off, posing safety hazards. In addition, the installation efficiency is low and the labor intensity is high.

Method used

Design an auxiliary device for traction of roof color steel plate pulleys, including a rectangular frame, universal pulleys, fixing devices and traction ropes. The frame is made by welding galvanized square tubes, and double sets of universal pulley groups and reinforcing ribs are set. The color steel plate is fixed by fixing ropes or pins to form a four-point support structure, which reduces friction and improves the reliability of fixing.

Benefits of technology

It improved installation efficiency, reduced damage to color steel plates and safety risks, lowered the labor intensity of operators, and enhanced installation safety and material utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roof color steel sheet pulley traction auxiliary device relates to building installation equipment technical field. Including: frame, be rectangular, be equipped with side edge opening, be used for the color steel plate end part and insert, universal pulley, fixed mounting is in the upper and lower end surface of frame side edge opening, fixing device is used for with frame fixed color steel plate, traction rope, one end connection frame, the other end connection traction mechanism. The utility model aims at solving the problem that color steel plate is easy to knock, tremble and fall off in the process of dragging and transporting, improves installation efficiency and safety, reduces the labor intensity of operating personnel.
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Description

Technical Field

[0001] This utility model belongs to the field of building installation equipment technology, and specifically relates to a roof color steel plate pulley traction auxiliary device. Background Technology

[0002] During the installation of corrugated steel panels in circular coal bunkers, traditional hauling methods easily lead to collisions between the panels and roof purlins or other building materials, causing deformation or damage. Furthermore, during vertical transport, the panels may vibrate due to wind or insecure fixing, causing them to detach from their fixed positions, posing a serious safety hazard. To improve installation efficiency and safety, reduce the labor intensity of operators, and ensure reliable operation, a pulley traction auxiliary device for roof corrugated steel panels is urgently needed. Utility Model Content

[0003] The purpose of this utility model is to overcome the above-mentioned defects and propose a pulley traction auxiliary device for roof color steel plates. It aims to solve the problems of color steel plates being prone to bumping, shaking and falling off during the towing process, improve installation efficiency and safety, and reduce the labor intensity of operators.

[0004] The specific technical solution is as follows:

[0005] A roofing corrugated steel sheet pulley traction auxiliary device includes:

[0006] The frame is rectangular and has side openings for inserting the ends of the color steel plates.

[0007] Universal pulleys are fixedly installed on the upper and lower end faces of the side opening of the frame;

[0008] Fixing device, used to fix the color steel plate to the frame;

[0009] The traction rope is connected to the frame at one end and to the traction mechanism at the other end.

[0010] Furthermore, in the above scheme, the frame is welded from galvanized square tubing, and the universal pulley is welded to the frame.

[0011] Furthermore, the above scheme includes two sets of universal pulleys. One set is located at the corner of one end face near the side opening, and the other set is located at the corner of the other end face away from the side opening. Each set of universal pulleys includes two pulleys.

[0012] Furthermore, the above scheme includes several reinforcing ribs on the side of the frame away from the side opening.

[0013] Furthermore, the fixing device includes a fixing member and a flange with a through hole. The flange is symmetrically arranged on both sides of the opening on the side of the frame. The fixing member can pass through the corresponding fixing hole at the end of the color steel plate and the through hole of the flange to fix the color steel plate.

[0014] Furthermore, in the above scheme, the fixing component is a fixing rope, which passes through the corresponding fixing holes at the ends of the color steel plate and the through holes of the flange to bind the color steel plate to the frame.

[0015] Furthermore, in the above scheme, the fixing component is a pin, which slides through the through hole of the flange and the through hole at the end of the color steel plate to fix the color steel plate.

[0016] Furthermore, the frame is provided with a lifting lug at one end away from the side opening for connecting the traction rope.

[0017] Compared with existing technologies, the beneficial effects of this utility model are as follows:

[0018] This invention can improve installation efficiency: After using the pulley traction device, the installation efficiency of color steel plates is significantly improved, reducing the time and labor intensity of manual handling.

[0019] This invention can reduce material damage: the device effectively reduces the bumps and damage to color steel plates during transportation, and improves the utilization rate of materials.

[0020] This invention improves safety: the device reduces the risk of workers directly contacting the color steel plate at heights, thus improving operational safety.

[0021] This invention is easy to maintain: the device has a simple structure, is easy to maintain, and regular inspections can ensure its long-term stable operation. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the auxiliary device structure of this utility model;

[0023] Figure 2 This is a diagram illustrating the placement of the color steel plate in the auxiliary device of this utility model.

[0024] Figure 3 This is a schematic diagram of the fixing device structure;

[0025] Figure 4 This is a schematic diagram of the fixing device pin.

[0026] In the attached diagram, 1-frame, 2-side opening, 3-universal pulley, 4-color steel plate, 5-fixing device, 6-lifting lug, 7-flange. Detailed Implementation

[0027] The embodiments of the utility model are further described in detail below with reference to the accompanying drawings, so that the purpose, technical solution and technical effect of the utility model can be more clearly presented.

[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] like Figure 1-2 As shown, this utility model provides a pulley traction auxiliary device for roof color steel plate 4, including a frame 1, universal pulleys 3, fixing device 5, and traction rope. The frame 1 adopts a rectangular structure design, with a side opening 2 to accommodate the end of the color steel plate 4. Three sets of universal pulleys are symmetrically distributed on the upper and lower surfaces of the opening. The fixing device 5 secures the color steel plate 4 in an adjustable manner. The traction rope connects the frame 1 to an external traction power source to form a closed-loop traction system.

[0030] In practice, the traction mechanism is located at the top of the circular coal bunker. At ground level, operators insert the end of the color steel plate 4 into the side opening 2 of the frame 1. After the plate is positioned and fixed using the fixing device 5, the traction mechanism applies tension via a traction rope. Upon lifting, the universal pulley 3 first forms rolling contact with the purlins of the circular coal bunker roof, effectively reducing the coefficient of sliding friction. Specifically, the universal pulley 3 group at the side opening 2 of the frame 1 forms a double-pivot rolling structure, which can adaptively adjust the angle between the color steel plate 4 and the contact surface, avoiding localized stress concentration in the plate caused by traditional dragging.

[0031] Here, frame 1 is constructed from galvanized square tubing welded together, and the universal pulleys 3 are welded to frame 1. To enhance the deformation resistance and corrosion resistance of frame 1, this embodiment uses galvanized square tubing with a wall thickness of 2.5mm, and forms continuous welds using carbon dioxide shielded welding. This increases the overall rigidity of frame 1 by more than 35%, and the welded universal pulley 3 mounting base can withstand a radial load of 200kg without displacement.

[0032] Here, two sets of omnidirectional pulleys 3 are provided. One set is located at the corner of one end face near the side opening 2, and the other set is located at the corner of the other end face away from the side opening 2. Each set of omnidirectional pulleys 3 includes two pulleys. To solve the problem of deflection torque easily generated by a single pulley set, this embodiment arranges a double pulley set at the diagonal position of the frame 1. This creates a four-point support structure during traction, which, according to actual measurements, can reduce the lateral sway of the plate by 60%.

[0033] In this embodiment, several reinforcing ribs are provided on the side of frame 1 away from the side opening 2. To prevent bending deformation of frame 1 during long-distance traction, 2-3 transverse reinforcing ribs are welded to the back of frame 1. This significantly improves the bending section modulus of frame 1.

[0034] like Figure 3 As shown, the fixing device 5 includes a fixing member and a flange 7 with a through hole. The flange 7 is symmetrically arranged on both sides of the side opening 2 of the frame 1, specifically located in the middle of the side opening 2. The fixing member can pass through the corresponding fixing hole at the end of the color steel plate 4 and the through hole of the flange 7 to fix the color steel plate 4. First, during hoisting, the end of the color steel plate 4 is inserted into the side opening 2 of the frame 1. The color steel plate 4 can be multiple plates stacked. After stacking, holes are pre-drilled at the end of the color steel plate 4, and these holes are aligned with the through holes of the flange 7. This allows the fixing member to pass through the through hole of the flange 7 and the pre-drilled hole at the end of the color steel plate 4 in sequence, thereby fixing the frame 1 and the color steel plate 4. It should be clear that if the color steel plate 4 is fixed by compression, there is a risk that the color steel plate 4 will slip. Therefore, holes are pre-drilled at the end of the color steel plate 4 to ensure that the frame 1 and the color steel plate 4 can be fixed together by the fixing member.

[0035] Here, the fastener can be a fixing rope, which passes through the corresponding fixing holes at the ends of the color steel plate 4 and the through holes of the flange 7 to bind the color steel plate 4 to the frame 1.

[0036] Of course, the fastener can also be a pin structure, such as... Figure 4 As shown, the pin slides through the through hole of the flange 7 and the through hole at the end of the color steel plate 4 to fix the color steel plate 4. The pin can be an anti-detachment pin, so that it can quickly pass through the through hole of the flange 7 and the pre-drilled hole at the end of the color steel plate 4 to form a connection.

[0037] like Figure 3 and 4 As shown, a lifting lug 6 is provided at one end of the frame 1 away from the side opening 2 of the frame 1. The lifting lug 6 has a lifting hole for connecting the traction rope.

[0038] When in use, the traction rope can be tied to the lifting lug 6; or it can act as a fixed rope at the movable end while connecting the frame 1; that is, after connecting to the frame 1, a longer movable end is left for fixing the color steel plate 4 and the frame 1.

[0039] The technical advantages of this invention are as follows: the combined structure of frame 1 and universal pulley 3 transforms sliding friction into rolling friction, with actual measurements showing a 72% reduction in traction resistance; the dual-mode fixing device 5 improves the reliability of plate fixing to 99.8%; and the reinforcing rib structure extends the device's service life by more than three times. Engineering application verification shows that this device can increase daily installation volume by 40%, and reduce the plate damage rate from 8.3% in traditional processes to below 0.5%.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the scope of the patent application of the present utility model. All equivalent changes, equivalent substitutions or modifications made within the technical spirit and principles indicated by the present utility model should be included within the scope of patent protection covered by the present utility model.

Claims

1. A pulley traction auxiliary device for roof color steel panels, characterized in that, include: The frame is rectangular and has side openings for inserting the ends of the color steel plates. Universal pulleys are fixedly installed on the upper and lower end faces of the side opening of the frame; Fixing device, used to fix the color steel plate to the frame; The traction rope is connected to the frame at one end and to the traction mechanism at the other end.

2. The roof corrugated steel sheet pulley traction auxiliary device according to claim 1, characterized in that: The frame is welded from galvanized square tubing, and the universal pulleys are welded to the frame.

3. The roof corrugated steel sheet pulley traction auxiliary device according to claim 1, characterized in that: The universal pulleys are provided in two sets. One set is located at the corner of one end face near the side opening, and the other set is located at the corner of the other end face away from the side opening. Each set of universal pulleys includes two pulleys.

4. The roof corrugated steel sheet pulley traction auxiliary device according to claim 1, characterized in that: The frame has several reinforcing ribs on the side away from the side opening.

5. The roof corrugated steel sheet pulley traction auxiliary device according to claim 1, characterized in that: The fixing device includes a fixing member and a flange with a through hole. The flange is symmetrically arranged on both sides of the opening on the side of the frame. The fixing member can pass through the corresponding fixing hole at the end of the color steel plate and the through hole of the flange to fix the color steel plate.

6. The roof corrugated steel sheet pulley traction auxiliary device according to claim 5, characterized in that: The fixing component is a fixing rope, which passes through the corresponding fixing holes at the ends of the color steel plate and the through holes of the flange to bind the color steel plate to the frame.

7. The roof corrugated steel sheet pulley traction auxiliary device according to claim 5, characterized in that: The fastener is a pin, which slides through the through hole of the flange and the through hole at the end of the color steel plate to fix the color steel plate.

8. The roof corrugated steel sheet pulley traction auxiliary device according to claim 1, characterized in that: The frame is provided with a lifting lug at one end away from the side opening for connecting the traction rope.