A garment collar setting device

Abstract

A garment collar shaping device, belonging to the technical field of garment processing equipment, includes a control cabinet with an internal temperature controller and a PLC controller. A platform is fixedly installed on the upper surface of the control cabinet. After assembly, the platform and control cabinet form a T-shape. An electric telescopic column and four guide rods are fixedly installed at the center of the upper surface of the platform. A lifting plate is fixedly installed at the top of the electric telescopic column by bolts. The lifting plate is vertically slidably installed between the four guide rods. Adaptive pressing mechanisms are fixedly installed at both ends of the lower surface of the lifting plate. A cold and hot integrated shaping mold is symmetrically fixedly installed on the upper surface of the platform. This utility model can support two workers to simultaneously operate the shaping work of two garment collars, effectively reducing the time spent on repetitive operations, shortening the production cycle, and meeting the needs of efficient and mass production in the modern garment industry.

Description

Technical Field

[0001] This utility model relates to the field of garment processing equipment technology, specifically to a garment collar shaping device. Background Technology

[0002] In the field of garment manufacturing, the shaping effect of the collar directly affects the overall aesthetics and wearing comfort of the garment, and is a key factor in determining the quality of the garment.

[0003] Currently, most garment collar shaping devices widely used in the market adopt a single-piece operation mode, meaning that only the collar of one garment can be shaped in a single shaping operation. This operating method results in a significant amount of time and labor costs being spent on multiple repetitive operations when facing large-scale garment production orders, greatly reducing production efficiency. At the same time, the inefficient shaping process lengthens the garment production cycle, not only increasing the company's production costs but also potentially leading to the inability to deliver orders on time, affecting the company's reputation and market competitiveness, and making it difficult to meet the needs of modern garment industry for efficient, mass production. Utility Model Content

[0004] The purpose of this invention is to provide a garment collar shaping device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a garment collar shaping device, comprising a control cabinet with an internal thermostat and a PLC controller, a platform fixedly mounted on the upper surface of the control cabinet, the platform and the control cabinet forming a T-shape after assembly, an electric telescopic column and four guide rods fixedly mounted at the center of the upper surface of the platform, a lifting plate fixedly mounted on the top of the electric telescopic column by bolts, the lifting plate being vertically slidably mounted between the four guide rods, and an adapter pressing mechanism fixedly mounted on both the left and right ends of the lower surface of the lifting plate, and a cold and hot integrated shaping mold symmetrically fixedly mounted on the upper surface of the platform, the cold and hot integrated shaping mold being located directly below the corresponding adapter pressing mechanism.

[0006] Preferably, the adapter pressing mechanism includes a lifting frame, which is fixedly connected to a lifting plate, and V-shaped plates are rotatably installed at both ends of the lower part of the lifting frame. Heat insulation cloth is fixedly installed on the lower opposite surfaces of the two V-shaped plates, and the area of ​​the lower surface of the heat insulation cloth is greater than the sum of the areas of the upper surface and the front and rear surfaces of the integrated hot and cold molding mold.

[0007] Preferably, clamping plates are fixedly installed on the lower opposite surfaces of the two V-shaped plates by bolts, and the end of the heat insulation cloth is clamped and fixed between the clamping plates and the V-shaped plates, and the bolts used to install the clamping plates pass through the heat insulation cloth.

[0008] Preferably, an arc-shaped spring and an arc-shaped telescopic rod are fixedly installed between the V-shaped plate and the lifting frame, and the arc-shaped telescopic rod is installed on the inner side of the corresponding arc-shaped spring.

[0009] Preferably, the integrated hot and cold molding mold includes an L-shaped frame, which is fixedly installed on the upper surface of the platform. A hot mold is fixedly installed at the end of the L-shaped frame away from the platform. U-shaped electric heating plates are fixedly installed inside each hot mold. Each U-shaped electric heating plate is electrically connected to a constant temperature controller in the control cabinet via wires. A heat insulation plate is fixedly installed on the side of the hot mold away from the L-shaped frame, and a cold mold is fixedly installed on the side of the heat insulation plate away from the hot mold.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] This invention combines the control cabinet and platform into a T-shape, and is equipped with a symmetrical integrated hot and cold shaping mold and an adaptive pressing mechanism. This allows two workers to simultaneously operate the shaping of two garment collars, effectively reducing repetitive operation time and shortening the production cycle, thus meeting the high-efficiency, mass production needs of the modern garment industry. Furthermore, one machine can be used by two people, significantly reducing manufacturing costs compared to purchasing two separate machines. In addition, the easily replaceable heat insulation cloth, the reset structure combining an arc spring and a telescopic rod in the adaptive pressing mechanism, and the U-shaped electric heating plate and constant temperature control design of the integrated hot and cold shaping mold not only ensure shaping effect and equipment lifespan but also further optimize the operation process and reduce maintenance costs. Attached Figure Description

[0012] Figure 1 This is a perspective view of the present invention.

[0013] Figure 2 This is a schematic diagram of the right-side structure of this utility model.

[0014] Figure 3 This is the adaptable pressing mechanism for this utility model.

[0015] Figure 4 This is a schematic diagram of the exploded structure of the integrated hot and cold molding mold of this utility model.

[0016] In the diagram: 1. Control cabinet; 2. Platform; 21. Guide rod; 3. Electric telescopic column; 31. Lifting plate; 4. Adaptive pressing mechanism; 41. Lifting frame; 42. V-shaped plate; 43. Clamping plate; 44. Heat insulation cloth; 45. Arc spring; 46. Arc telescopic rod; 5. Integrated hot and cold molding; 51. L-shaped frame; 52. Hot mold; 53. U-shaped electric heating plate; 54. Heat insulation plate; 55. Cold mold. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0018] Please see Figure 1 , Figure 2 , Figure 3 ,and Figure 4 This utility model provides a technical solution:

[0019] A garment collar shaping device includes a control cabinet 1 with an internal thermostat and a PLC controller. A platform 2 is fixedly installed on the upper surface of the control cabinet 1. The platform 2 and the control cabinet 1 are assembled into a T-shape, which facilitates operation by two workers on the left and right sides of the platform 2. An electric telescopic column 3 and four guide rods 21 are fixedly installed at the center of the upper surface of the platform 2. The electric telescopic column 3 is electrically connected to the PLC controller of the control cabinet 1. The PLC controller is used to pre-program and control the telescopic frequency and positioning time of the electric telescopic column 3. A lifting plate 31 is fixedly installed at the top of the electric telescopic column 3 by bolts. The lifting plate 31 is vertically slidably installed between the four guide rods 21. Adaptive pressing mechanisms 4 are fixedly installed at both ends of the lower surface of the lifting plate 31. A cold and hot integrated shaping mold 5 is symmetrically fixedly installed on the upper surface of the platform 2. The cold and hot integrated shaping mold 5 is located directly below the corresponding adaptive pressing mechanism 4.

[0020] In use, two workers stand on the left and right sides of the platform 2 respectively, and place the collars of the two garments to be shaped onto the corresponding hot areas of the integrated hot and cold shaping mold 5. Then, the electric telescopic column 3 retracts to drive the lifting plate 31 and the matching pressing mechanism 4 to press down. During the pressing process, the collars of the garments are heated. Afterward, the electric telescopic column 3 extends to drive the lifting plate 31 and the matching pressing mechanism 4 to move up. At this time, the two operators manually adjust the garments so that the collars are placed onto the corresponding cold areas of the integrated hot and cold shaping mold 5. Then, the matching pressing mechanism 4 is used to press down to cool and orient the garments. After cooling, the matching pressing mechanism 4 is reset, and the garments are removed from the integrated hot and cold shaping mold 5.

[0021] The entire process of shaping garment collars can be carried out by two operators simultaneously, thereby improving the efficiency of garment production. At the same time, one machine can be used by two people. Compared with purchasing two garment collar shaping devices, it can improve efficiency and save manufacturing costs.

[0022] like Figure 3 As shown, the adapter pressing mechanism 4 includes a lifting frame 41, which is fixedly connected to the lifting plate 31 by bolts. The shape of the lifting frame 41 is as follows: Figure 3As shown, V-shaped plates 42 are rotatably mounted on both ends of the lower part via rotating shafts. Heat insulation cloth 44 is fixedly mounted on the opposite lower surfaces of the two V-shaped plates 42. The area of ​​the lower surface of the heat insulation cloth 44 is greater than the sum of the areas of the upper surface and the front and rear surfaces of the integrated hot and cold shaping mold 5. When the adapter pressing mechanism 4 moves down to a certain distance, the heat insulation cloth 44 contacts the collar of the garment and applies pressure, thereby shaping.

[0023] like Figure 3 As shown, clamping plates 43 are fixedly installed on the lower opposite surfaces of the two V-shaped plates 42 by bolts. The end of the heat insulation cloth 44 is clamped and fixed between the clamping plate 43 and the V-shaped plate 42. The bolts used to install the clamping plate 43 pass through the heat insulation cloth 44. When the heat insulation cloth 44 is damaged and needs to be replaced, the bolts are unscrewed, the clamping plate 43 is separated from the V-shaped plate 42, and the new heat insulation cloth 44 can be reinstalled by clamping it with the clamping plate 43.

[0024] To facilitate the repositioning of the insulation cloth 44 and make the shaping process more convenient in the following stroke, such as Figure 3 As shown, an arc-shaped spring 45 and an arc-shaped telescopic rod 46 are fixedly installed between the V-shaped plate 42 and the lifting frame 41. The arc-shaped telescopic rod 46 is installed on the inner side of the corresponding arc-shaped spring 45. The arc-shaped telescopic rod 46 is used to guide the arc-shaped spring 45 to prevent it from shifting outward during the extension and retraction process. The arc-shaped spring 45 can apply force to the V-shaped plates 42 on both sides when the matching pressing mechanism 4 moves upward, thereby resetting them and driving the heat insulation cloth 44 to reset.

[0025] Combination Figure 1 As shown, the integrated hot and cold molding mold 5 includes an L-shaped frame 51, which is fixedly installed on the upper surface of the platform 2 by bolts. A hot mold 52 is fixedly installed at the end of the L-shaped frame 51 away from the platform 2. U-shaped electric heating plates 53 are fixedly installed inside each hot mold 52. Each U-shaped electric heating plate 53 is electrically connected to a constant temperature controller in the control cabinet 1 by wires. When the U-shaped electric heating plate 53 is started, its temperature can be controlled by the constant temperature controller to the heating temperature required for the garment collar. A heat insulation plate 54 is fixedly installed on the side of the hot mold 52 away from the L-shaped frame 51. A cold mold 55 is fixedly installed on the side of the heat insulation plate 54 away from the hot mold 52. Bolts are fixedly installed between the cold mold 55, the heat insulation plate 54 and the hot mold 52.

[0026] The outer surface of the hot mold 52 is the hot area, and the outer surface of the cold mold 55 is the cold area. In actual operation, the operator will put the garment collar on the outer surface of the hot mold 52 and the cold mold 55 according to the requirements of the shaping steps, and then use the matching pressing mechanism 4 to squeeze and shape it.

Claims

1. A garment collar shaping device, comprising a control cabinet (1) internally equipped with a constant temperature controller and a PLC controller, characterized in that: A platform (2) is fixedly installed on the upper surface of the control cabinet (1). The platform (2) and the control cabinet (1) are assembled into a T-shape. An electric telescopic column (3) and four guide rods (21) are fixedly installed at the center of the upper surface of the platform (2). A lifting plate (31) is fixedly installed at the top of the electric telescopic column (3) by bolts. The lifting plate (31) is vertically slidably installed between the four guide rods (21). Adaptive pressing mechanisms (4) are fixedly installed on both the left and right ends of the lower surface of the lifting plate (31). A hot and cold integrated molding mold (5) is fixedly installed symmetrically on the upper surface of the platform (2). The hot and cold integrated molding mold (5) is located directly below the corresponding adaptive pressing mechanism (4).

2. The garment collar shaping device according to claim 1, characterized in that: The adapter pressing mechanism (4) includes a lifting frame (41), which is fixedly connected to the lifting plate (31). V-shaped plates (42) are rotatably installed at both ends of the lower part of the lifting frame (41). Heat insulation cloth (44) is fixedly installed on the opposite lower surfaces of the two V-shaped plates (42). The area of ​​the lower surface of the heat insulation cloth (44) is greater than the sum of the areas of the upper surface and the front and rear surfaces of the integrated hot and cold molding mold (5).

3. The garment collar shaping device according to claim 2, characterized in that: Clamping plates (43) are fixedly installed on the lower opposite surfaces of the two V-shaped plates (42) by bolts. The end of the heat insulation cloth (44) is clamped and fixed between the clamping plate (43) and the V-shaped plate (42), and the bolts used to install the clamping plate (43) penetrate the heat insulation cloth (44).

4. The garment collar shaping device according to claim 2, characterized in that: An arc spring (45) and an arc telescopic rod (46) are fixedly installed between the V-shaped plate (42) and the hoisting frame (41), and the arc telescopic rod (46) is installed on the inner side of the corresponding arc spring (45).

5. A garment collar shaping device according to claim 1, characterized in that: The integrated hot and cold molding mold (5) includes an L-shaped frame (51), which is fixedly installed on the upper surface of the platform (2). A hot mold (52) is fixedly installed at the end of the L-shaped frame (51) away from the platform (2). A U-shaped electric heating plate (53) is fixedly installed inside the hot mold (52). The U-shaped electric heating plate (53) is electrically connected to the constant temperature controller in the control cabinet (1) through wires. A heat insulation plate (54) is fixedly installed on the side of the hot mold (52) away from the L-shaped frame (51). A cold mold (55) is fixedly installed on the side of the heat insulation plate (54) away from the hot mold (52).

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