Dummy battery debugging tool

By designing a hollowed-out AL6061 battery cell body and a dummy battery cell tooling with 304 stainless steel extension plates, the problems of positioning accuracy errors of metal tabs and scrapping of physical battery cells were solved, achieving efficient and low-cost battery cell packaging and debugging.

CN224322996UActive Publication Date: 2026-06-05XIAMEN XINSHUNENG ELECTRIC POWER TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIAMEN XINSHUNENG ELECTRIC POWER TECH CO LTD
Filing Date
2025-06-17
Publication Date
2026-06-05

Smart Images

  • Figure CN224322996U_ABST
    Figure CN224322996U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of false electric core debugging tool, it relates to soft package electric core packaging equipment field. Including electric core ontology, the electric core ontology adopts the AL6061 ontology of openwork structure, clamp one side is fixed on clamp by pressing strip with reinforcing extension piece, pressing strip is fixed on clamp by screw, and pressing strip is contacted with metal tab and absorbs heat. The utility model is reasonably designed, replaces entity electric core by mould false electric core tool, greatly shortens debugging time. Prevents the scrappage problem possibly generated in entity electric core debugging process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of soft-pack battery cell packaging equipment, specifically to a dummy battery cell debugging fixture. Background Technology

[0002] With the rapid development of intelligent automation control and the continuous upgrading of equipment, the thickness adjustment of aluminum-plastic film packaging has been replaced by molded dummy cell tooling instead of the original physical cell. Molded dummy cells can improve the adjustment efficiency and eliminate the scrap caused by the adjustment of physical cells.

[0003] There are still some problems with the cell debugging tooling during use, Method 2 ( Figure 1 In section B), the positioning of the metal tabs requires manual assistance, resulting in accuracy errors. The reason is that the contact area between the metal tabs and the dummy battery cell cannot exceed 1mm; only steel sheets with high hardness and thinness (4) can be used for clamping.

[0004] In summary, this utility model designs a dummy battery cell debugging fixture. Utility Model Content

[0005] To address the shortcomings of existing technologies, the purpose of this invention is to provide a dummy battery cell debugging fixture. This fixture is rationally designed and uses a molded dummy battery cell to replace the physical battery cell, significantly shortening the debugging time and eliminating the scrapping problems that may occur during the debugging of physical battery cells.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a dummy battery cell debugging fixture, including a battery cell body, wherein the battery cell body adopts an AL6061 body with a hollow structure, and a reinforcing extension piece is fixed to the fixture on one side by a pressure strip, the pressure strip is fixed to the fixture by screws, and the pressure strip contacts the metal tab to absorb heat.

[0007] Preferably, the pressure strip is made of AL6061 material.

[0008] Preferably, the reinforcing extension sheet is made of 304 stainless steel.

[0009] The beneficial effects of this invention are: by replacing physical battery cells with molded dummy cell tooling, the debugging time is significantly shortened. It eliminates the scrap problems that may occur during the debugging process of physical battery cells. Using materials such as AL6061 and 304 stainless steel, it reduces costs while ensuring performance. It is compatible with various packaging methods (top-side sealing, top sealing, side sealing, double sealing, pre-sealing, etc.), demonstrating strong adaptability. Attached Figure Description

[0010] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments;

[0011] Figure 1This is a structural schematic diagram of the present invention (A in the figure represents embodiment 1 of the present invention, and B in the figure represents embodiment 2 in the background art). Detailed Implementation

[0012] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0013] Reference Figure 1 The specific implementation adopts the following technical solution: a dummy battery cell debugging fixture, including a battery cell body 1, wherein the battery cell body 1 adopts an AL6061 body with a hollow structure, and a reinforcing extension piece 3 is fixed on the fixture by a pressure strip 2 on one side of the fixture. The pressure strip 2 is fixed on the fixture by screws, and the pressure strip 2 contacts the metal tab to absorb heat.

[0014] It is worth noting that the pressure strip 2 is made of AL6061 material.

[0015] In addition, the reinforcing extension sheet 3 is made of 304 stainless steel.

[0016] This specific implementation utilizes the high thermal conductivity of AL6061 material to quickly absorb and dissipate heat, ensuring temperature stability during the debugging process. The hollow design reduces the weight of the fixture, making it more closely resemble the mass distribution of a real battery cell. The use of reinforcing extension plates improves the overall strength of the tooling, preventing deformation caused by external forces during debugging.

[0017] With the popularization and development of integrated management model, in order to reduce process debugging costs and improve the debugging quality and efficiency of mechanical parts, the original physical battery cell debugging of aluminum-plastic film packaging thickness has been replaced by mold dummy battery cell tooling. With the rapid development of intelligent automation control and the continuous upgrading of equipment, the original physical battery cell debugging of aluminum-plastic film packaging thickness has been replaced by mold dummy battery cell tooling. Mold dummy battery cells can improve debugging efficiency and eliminate scrap caused by physical battery cell debugging.

[0018] To ensure that the packaging equipment meets the required debugging conditions, this fixture can be used to pre-test the seal engagement level, shrinkage thickness, and seal appearance. This fixture can be used for precision equipment such as top-side sealing, top sealing, side sealing, secondary sealing, and pre-sealing, including precision parts and hardware. The packaging fixture provided by this utility model can effectively prevent scrap caused by the debugging of top-side sealing, top sealing, side sealing, secondary sealing, and pre-sealing.

[0019] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A dummy battery cell debugging fixture, characterized in that, Includes a battery cell body (1), wherein the battery cell body (1) adopts an AL6061 body with a hollow structure. The reinforcing extension piece (3) is fixed to the clamp by a pressure strip (2) on one side of the clamp. The pressure strip (2) is fixed to the clamp by screws. The pressure strip (2) contacts the metal tab and absorbs heat.

2. The dummy cell debugging fixture according to claim 1, characterized in that, The pressure strip (2) mentioned above is an AL6061 pressure strip.

3. The dummy cell debugging fixture according to claim 1, characterized in that, The reinforcing extension sheet (3) is made of 304 stainless steel.