High-continuity strapping device for cable production

Abstract

The application provides a high-continuity cable generation and strapping device, which comprises a pay-off mechanism, a metering mechanism, a take-up mechanism, a packaging mechanism and a conveying mechanism arranged in sequence along the cable conveying direction. The take-up mechanism comprises a take-up seat, a take-up turntable rotatably arranged on the take-up seat, a cable collecting assembly arranged on the take-up turntable and a connecting assembly arranged between the take-up turntable and the cable collecting assembly. The pay-off, metering, take-up, conveying and packaging functions are integrated, and the connecting assembly is arranged between the take-up turntable and the cable collecting assembly. The operator can quickly replace the cable collecting assembly on the take-up turntable, and the entire take-up mechanism does not need to be replaced due to the change of cable types, so that the labor cost is reduced. After the take-up mechanism completes the winding and strapping, the conveying mechanism can convey the cable to the packaging mechanism for packaging, the production continuity is improved, the production efficiency is significantly improved, the production cost is reduced, the equipment utilization is high, and the device is easy to popularize and implement.

Description

Technical Field

[0001] This application belongs to the field of cable production technology, specifically relating to a high-continuity binding device for cable production. Background Technology

[0002] In existing technologies, cable tying equipment plays a crucial role in cable production. Rigid tying machines, as one type, can wind up rigid mining cables and securely wrap them during production, preventing loosening and ensuring product quality and transportation safety. However, existing tying machines have several shortcomings.

[0003] In existing technologies, conventional cable bundling machines have poor adaptability, typically only compatible with one type of cable tray and suitable only for winding one type of cable. When companies need to produce different types of cable products, they often need to replace the entire take-up module. This process is time-consuming, labor-intensive, and increases labor costs, greatly reducing the user experience and causing many inconveniences to the production process.

[0004] Furthermore, existing cable bundling machines have relatively limited functionality, only capable of bundling. After completing the cable winding and bundling operation, subsequent processes such as cable packaging are usually required. However, current bundling machines require transporting the bundled spools to the packaging station using forklifts or other tools after bundling and winding. This process is time-consuming and labor-intensive, resulting in poor production continuity and making it difficult to meet the demands of modern industrial mass production and high-efficiency continuous production. This has become a major bottleneck restricting the improvement of cable production efficiency.

[0005] Therefore, in order to comprehensively improve the adaptability, functional integration, and production continuity of the sizing system, it is now urgent to make improvements to optimize the production process, increase production efficiency, and meet the development needs of large-scale production in the industry. Utility Model Content

[0006] This application addresses the technical problems of existing cable bundling machines, which have poor adaptability, limited functionality, typically only have winding function, can only be adapted to one type of cable reel, and can only be used for winding operations of one type of cable. When producing different specifications of cables, the entire take-up module needs to be replaced, resulting in high labor costs. Furthermore, the cable reel after winding and bundling needs to be transported to the packaging station using tools such as forklifts, leading to poor production continuity and difficulty in meeting the technical requirements of large-scale, efficient, and continuous production. Therefore, this application proposes a high-continuity bundling device for cable production.

[0007] This application adopts the following solution: a high-continuity bundling device for cable generation, comprising a wire feeding mechanism disposed on a reference surface, a metering mechanism, a wire take-up mechanism, and a packing mechanism arranged sequentially along the cable conveying direction, and a conveying mechanism disposed above the wire take-up mechanism. The wire feeding mechanism is used to feed cables to the wire take-up mechanism, the wire take-up mechanism is used to receive cables, and the conveying mechanism is used to convey the cables received by the wire take-up mechanism to the packing mechanism. The wire take-up mechanism includes a wire take-up seat disposed on the reference surface, a wire take-up turntable rotatably disposed on the wire take-up seat, a wire gathering assembly disposed on the wire take-up turntable, and a connecting assembly disposed between the wire take-up turntable and the wire gathering assembly.

[0008] In some feasible embodiments, the connecting component includes a plurality of snap hooks spaced apart circumferentially around the take-up turntable, a plurality of snap plates spaced apart circumferentially around the cable gathering assembly, and snap holes provided on the snap plates at positions corresponding to the snap hooks. When the cable gathering assembly is matched and disposed on the take-up turntable, the snap hooks are matched and extended into the snap holes, so that the cable gathering assembly is snapped and connected to the take-up turntable.

[0009] In some feasible embodiments, the connecting assembly further includes a plurality of rotating seats spaced circumferentially around the hub assembly, rotating holes on the rotating seats, and a rotating shaft on the end of the fastening plate. When the rotating shaft is matched and disposed in the rotating hole, the fastening plate can rotate toward or away from the fastening hook.

[0010] In some feasible embodiments, the cable hub assembly includes a cable hub reel disposed on the cable take-up turntable and a retaining bracket detachably disposed on the cable hub reel. When the cable is matched and wound around the cable hub reel, the retaining bracket is used to restrict the cable from moving away from the cable hub reel.

[0011] In some feasible embodiments, the hub assembly further includes a plurality of fixed brackets spaced apart around the hub reel in a circumferential manner, and a slot provided on the fixed bracket. When the limiting bracket is mounted on the hub reel, the limiting bracket extends into the slot so that the limiting bracket engages with the hub reel.

[0012] In some feasible embodiments, the conveying mechanism includes a conveying frame disposed on the take-up mechanism, a sliding seat slidably disposed on the conveying frame, and a lifting assembly disposed on the sliding seat, the lifting assembly being used to lift the cable reel.

[0013] In some feasible embodiments, the measuring mechanism includes a meter counter disposed between the wire feeding mechanism and the wire take-up mechanism, and a buzzer connected to the meter counter. When the meter counter reading exceeds a preset value, the buzzer sounds.

[0014] In some feasible embodiments, the wire feeding mechanism includes a wire feeding bracket disposed on the reference surface and a wire feeding reel rotatably disposed on the wire feeding bracket, wherein the wire feeding bracket has a triangular cross-sectional shape.

[0015] Compared with the prior art, this application has the following beneficial effects:

[0016] This application provides a high-continuity cable bundling device, comprising a cable feeding mechanism, a metering mechanism, a take-up mechanism, a packaging mechanism arranged sequentially along the cable conveying direction, and a conveying mechanism located above the take-up mechanism. The cable feeding mechanism feeds the cable to the take-up mechanism, the take-up mechanism receives the cable, and the conveying mechanism then conveys the collected cable to the packaging mechanism. The take-up mechanism includes a take-up turntable mounted on a take-up base, a cable gathering assembly mounted on the take-up turntable, and a connecting assembly between the take-up turntable and the cable gathering assembly. This application integrates cable feeding, metering, take-up, conveying, and packaging functions, and provides a connecting assembly between the take-up turntable and the cable gathering assembly. Operators can quickly replace the cable gathering assembly on the take-up turntable without replacing the entire take-up mechanism due to cable specifications, reducing labor costs. After the take-up mechanism completes the cable bundling, the conveying mechanism can transport the cable to the packaging mechanism for packaging, improving production continuity and meeting the needs of high-volume, high-efficiency production. It has the advantages of significantly improving production efficiency, reducing production costs, low implementation costs, high equipment utilization, and ease of promotion and implementation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a high-continuity binding device for cable production according to this application;

[0018] Figure 2 This is a schematic diagram of the receiving mechanism of this application;

[0019] Figure 3 This application Figure 2 A magnified view of a section at point A in the middle;

[0020] Figure 4 This is a schematic diagram of the structure of the limit frame in this application;

[0021] Figure 5 This is a schematic diagram of the hub structure of this application. Detailed Implementation

[0022] Combination Figures 1-5The following description further illustrates the technical solution proposed in this application. This application provides a high-continuity cable bundling device, comprising a cable feeding mechanism 1 disposed on a reference surface, a metering mechanism 2, a cable take-up mechanism 3, and a packing mechanism 4 arranged sequentially along the cable transport direction, and a conveying mechanism 5 disposed above the cable take-up mechanism 3. The cable feeding mechanism 1 is used to feed cables to the cable take-up mechanism 3, the cable take-up mechanism 3 is used to receive cables, and the conveying mechanism 5 is used to convey the cables received by the cable take-up mechanism 3 to the packing mechanism 4. The cable take-up mechanism 3 includes a cable take-up seat 30 disposed on the reference surface, a cable take-up turntable 31 rotatably disposed on the cable take-up seat 30, a cable gathering assembly 32 disposed on the cable take-up turntable 31, and a connecting assembly 33 disposed between the cable take-up turntable 31 and the cable gathering assembly 32.

[0023] In actual implementation, the packaging mechanism (cable packaging machine) is common knowledge in the field. Those skilled in the art can use the packaging mechanism (cable packaging machine) to perform cable packaging operations without creative effort. That is, those skilled in the art can implement the technical solution proposed in this application without creative effort. The packaging mechanism will not be described here. For details, please refer to the following website A.

[0024] Website A: http: / / www.cable-material.com / company / 4839.html.

[0025] This application provides a high-continuity bundling device for cable production, comprising a wire feeding mechanism, a metering mechanism, a take-up mechanism, a packaging mechanism arranged sequentially along the cable conveying direction, and a conveying mechanism located above the take-up mechanism. The take-up mechanism includes a take-up turntable mounted on a take-up base, a wire gathering assembly mounted on the turntable, and a connecting component between the turntable and the wire gathering assembly. This application integrates wire feeding, metering, take-up, conveying, and packaging functions, and by providing a connecting component between the turntable and the wire gathering assembly, operators can quickly replace the wire gathering assembly on the turntable without replacing the entire take-up mechanism for different cable specifications, reducing labor costs. After the take-up mechanism completes the wire bundling, the conveying mechanism can transport the cable to the packaging mechanism for packaging, improving production continuity and offering advantages such as significantly increased production efficiency, reduced production costs, high equipment utilization, and ease of implementation.

[0026] In this embodiment, the connecting component 33 includes a plurality of hooks 34 spaced apart around the take-up turntable 31, a plurality of hook plates 35 spaced apart around the cable gathering component 32, and hook holes on the hook plates 35 located at the corresponding positions of the hooks 34. When the cable gathering component 32 is matched and disposed on the take-up turntable 31, the hooks 34 are matched and extended into the hook holes so that the cable gathering component 32 is fastened and connected to the take-up turntable 31.

[0027] In this embodiment, the connecting component 33 also includes a plurality of rotating seats 36 spaced apart around the hub component 32, rotating holes 38 on the rotating seats 36, and rotating shafts 37 on the end of the fastening plate 35. When the rotating shafts 37 are matched and disposed in the rotating holes 38, the fastening plate 35 can rotate toward or away from the fastening hook 34.

[0028] In actual implementation, the connecting assembly also includes a return spring disposed between the fastening plate and the cable assembly, the return spring being used to drive the fastening plate to rotate toward the fastening hook.

[0029] In actual implementation, the connecting components, through the cooperation of the snap-fit ​​hook and snap-fit ​​plate, enable quick connection and separation of the wire gathering assembly and the take-up turntable, improving the adaptability and flexibility of the equipment. When the wire gathering assembly is fitted onto the take-up turntable, the snap-fit ​​hook extends into the snap-fit ​​hole, ensuring a tight connection between the wire gathering assembly and the take-up turntable, guaranteeing the stability of the connection during winding. Simultaneously, the design of the rotating base, rotating hole, and rotating shaft allows the snap-fit ​​plate to rotate towards or away from the snap-fit ​​hook, facilitating adjustment of the installation position and angle of the wire gathering assembly, further enhancing the versatility and convenience of the equipment.

[0030] In practical implementation, the addition of connecting components improves the adaptability of the cable bundling system, allowing for quick replacement of different specifications of cable hubs without replacing the entire take-up module, thus reducing labor and equipment maintenance costs. This enhances production flexibility, meets the production needs of different cable specifications, improves production efficiency, and enables rapid switching between production cable specifications.

[0031] In this embodiment, the cable gathering assembly 32 includes a cable gathering disk 320 disposed on the cable take-up turntable 31, and a limiting frame 321 detachably disposed on the cable gathering disk 320. When the cable is matched and wound around the cable gathering disk 320, the limiting frame 321 is used to restrict the cable from moving away from the cable gathering disk 320.

[0032] In this embodiment, the cable assembly 32 further includes a plurality of fixed brackets 322 arranged circumferentially around the cable reel 320, and a slot 323 provided on the fixed bracket 322. When the limiting frame 321 is provided on the cable reel 320, the limiting frame 321 extends into the slot 323 to engage with the cable reel 320.

[0033] In actual implementation, by setting a detachable limiting bracket on the cable hub, the movement of cables on the hub is effectively restricted, preventing cables from becoming tangled and ensuring the neatness and stability of the winding. By setting a fixed bracket on the cable hub and setting a slot on the fixed bracket, the limiting bracket can be quickly installed and removed, thereby improving production efficiency.

[0034] In this embodiment, the conveying mechanism 5 includes a conveying frame 50 disposed on the take-up mechanism 3, a sliding seat 51 slidably disposed on the conveying frame 50, and a hoisting assembly 52 disposed on the sliding seat 51. The hoisting assembly 52 is used to hoist the cable reel 320.

[0035] In this embodiment, the measuring mechanism 2 includes a meter counter 20 disposed between the wire feeding mechanism 1 and the wire take-up mechanism 3, and a buzzer connected to the meter counter 20. When the meter value measured by the meter counter 20 exceeds a preset value, the buzzer sounds.

[0036] In actual implementation, the measuring mechanism also includes a warning light connected to the meter counter. When the meter counter 20 measures a value exceeding a preset value, the warning light emits a warning light signal.

[0037] In this embodiment, the wire feeding mechanism 1 includes a wire feeding bracket 10 disposed on the reference surface and a wire feeding reel 11 rotatably disposed on the wire feeding bracket 10. The wire feeding bracket 10 has a triangular cross-sectional shape.

[0038] In actual implementation, such as Figures 1-2 As shown, during cable winding and bundling, the operator places the cable reel onto the take-up turntable and then places the limiting bracket onto the cable reel, thus completing the assembly of the take-up mechanism. The cable is then released from the cable reel via the cable release bracket. During the cable release process, the cable remains taut. When the meter counter reaches the preset length, a buzzer sounds, and the operator stops the cable release operation and cuts the cable. The cable reel is then quickly detached from the take-up turntable via a connecting component and conveyed to the packaging mechanism for secure bundling, thereby achieving efficient and continuous production.

[0039] This application provides a high-continuity bundling device for cable production, comprising a wire feeding mechanism, a metering mechanism, a take-up mechanism, a packaging mechanism arranged sequentially along the cable conveying direction, and a conveying mechanism located above the take-up mechanism. The take-up mechanism includes a take-up turntable mounted on a take-up base, a wire gathering assembly mounted on the turntable, and a connecting component between the turntable and the wire gathering assembly. This application integrates wire feeding, metering, take-up, conveying, and packaging functions, and by providing a connecting component between the turntable and the wire gathering assembly, operators can quickly replace the wire gathering assembly on the turntable without replacing the entire take-up mechanism for different cable specifications, reducing labor costs. After the take-up mechanism completes the wire bundling, the conveying mechanism can transport the cable to the packaging mechanism for packaging, improving production continuity and offering advantages such as significantly increased production efficiency, reduced production costs, high equipment utilization, and ease of implementation.

[0040] The embodiments provided by this utility model have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from the principles of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A high-continuity binding device for cable production, characterized in that, The cable includes a cable feeding mechanism (1) on a reference surface, a metering mechanism (2), a cable take-up mechanism (3), a packing mechanism (4) arranged sequentially along the cable conveying direction, and a conveying mechanism (5) above the cable take-up mechanism (3). The cable feeding mechanism (1) is used to feed the cable to the cable take-up mechanism (3), the cable take-up mechanism (3) is used to receive the cable, and the conveying mechanism (5) is used to convey the cable received by the cable take-up mechanism (3) to the packing mechanism (4). The cable take-up mechanism (3) includes a cable take-up seat (30) on a reference surface, a cable take-up turntable (31) rotatably disposed on the cable take-up seat (30), a cable gathering assembly (32) disposed on the cable take-up turntable (31), and a connecting assembly (33) disposed between the cable take-up turntable (31) and the cable gathering assembly (32).

2. The high-continuity binding device for cable production according to claim 1, characterized in that, The connecting component (33) includes a plurality of snap hooks (34) spaced apart around the take-up turntable (31), a plurality of snap plates (35) spaced apart around the cable gathering component (32), and snap holes on the snap plates (35) located at the corresponding positions of the snap hooks (34). When the cable gathering component (32) is matched and disposed on the take-up turntable (31), the snap hooks (34) are matched and extended into the snap holes so that the cable gathering component (32) is snapped and connected to the take-up turntable (31).

3. The high-continuity binding device for cable production according to claim 2, characterized in that, The connecting assembly (33) also includes a plurality of rotating seats (36) spaced circumferentially around the hub assembly (32), rotating holes (38) on the rotating seats (36), and a rotating shaft (37) on the end of the fastening plate (35). When the rotating shaft (37) is matched and disposed in the rotating hole (38), the fastening plate (35) can rotate toward or away from the fastening hook (34).

4. The high-continuity binding device for cable production according to claim 2, characterized in that, The cable assembly (32) includes a cable tray (320) disposed on the cable take-up turntable (31) and a retaining frame (321) detachably disposed on the cable tray (320). When the cable is matched and wound around the cable tray (320), the retaining frame (321) is used to restrict the cable from moving away from the cable tray (320).

5. The high-continuity binding device for cable production according to claim 4, characterized in that, The cable assembly (32) further includes a plurality of fixed brackets (322) spaced around the cable reel (320) in a circumferential manner, and a slot (323) provided on the fixed bracket (322). When the limiting bracket (321) is provided on the cable reel (320), the limiting bracket (321) extends into the slot (323) to engage with the cable reel (320).

6. The high-continuity binding device for cable production according to claim 4, characterized in that, The conveying mechanism (5) includes a conveying frame (50) disposed on the take-up mechanism (3), a sliding seat (51) slidably disposed on the conveying frame (50), and a hoisting assembly (52) disposed on the sliding seat (51). The hoisting assembly (52) is used to hoist the cable reel (320).

7. The high-continuity binding device for cable production according to claim 1, characterized in that, The measuring mechanism (2) includes a meter counter (20) located between the wire feeding mechanism (1) and the wire taking-up mechanism (3), and a buzzer connected to the meter counter (20). When the meter value of the meter counter (20) exceeds a preset value, the buzzer emits a buzzer.

8. The high-continuity binding device for cable production according to claim 1, characterized in that, The wire feeding mechanism (1) includes a wire feeding bracket (10) disposed on the reference surface and a wire feeding disc (11) rotatably disposed on the wire feeding bracket (10). The cross-sectional shape of the wire feeding bracket (10) is triangular.

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