A condenser that is easy to clean

By introducing a combination of synchronous pulleys, synchronous belts, and cleaning brushes into the condenser, the filter screen is automatically cleaned, solving the problem of inconvenient cleaning of existing condenser filter screens, improving cleaning efficiency, and reducing labor intensity.

CN224327630UActive Publication Date: 2026-06-05CHINA TOBACCO HENAN IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA TOBACCO HENAN IND CO LTD
Filing Date
2025-05-20
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

The existing condenser filter is inconvenient to clean, requiring multiple movements of the cleaning rod, which is cumbersome.

Method used

A cleaning assembly including a timing pulley, a timing belt, a first cleaning brush, a second cleaning brush, and a lever is designed. The timing belt drives the cleaning brush to automatically clean the filter screen, and the operation of the lever achieves efficient cleaning of the filter screen.

Benefits of technology

It improves the efficiency of filter cleaning, reduces labor intensity, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a condenser convenient to clean, include: body, fixed component and cleaning component, the inside setting of body has condensing pipe, and the top of body is provided with connecting shell, and the air inlet and air outlet are set up on connecting shell, and the air inlet and air outlet are linked with condensing pipe, and the both sides of body are provided with filter screen, and the side of body still is provided with first limit slot, and the bottom of body is provided with fixed component, and cleaning component includes synchronous wheel, synchronous belt, first cleaning brush, second cleaning brush and pole, and synchronous wheel sets up at the four corners inside connecting shell, and synchronous belt is set up on synchronous wheel, and the opposite two sides of synchronous belt are connected with first cleaning brush and second cleaning brush respectively, and first cleaning brush and second cleaning brush are abutted with filter screen, and the pole is movably set up on first cleaning brush through pivot, and the pole is inserted into first limit slot. The utility model can clean the filter screen in the body, and also improve the cleaning efficiency, and reduce the labor intensity.
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Description

Technical Field

[0001] This utility model relates to the field of condenser technology, and more specifically, to a condenser that is easy to clean. Background Technology

[0002] In the cigarette production process, air compressors provide clean and suitable compressed air to various equipment, serving as a power source to drive other equipment. The air compressor condenser is a device that cools high-temperature, high-pressure gaseous compressed air, converting it into saturated compressed air close to ambient temperature. Air compressor condensers are classified into water-cooled and air-cooled types according to their cooling method, and mainly consist of tube bundles, shells, and tube boxes.

[0003] The condenser is an important component of an air compressor, which cools the high-temperature and high-pressure gas in the air compressor. When existing condensers are in use, they dissipate heat from the condenser tubes and heat dissipation fins through a fan. In order to prevent dust from falling onto the condenser tubes and heat dissipation fins, a filter screen is installed on the outside. However, cleaning the filter screen requires moving the cleaning rod multiple times to clean the filter screen on the outside of the condenser, which is quite troublesome and inconvenient.

[0004] Therefore, how to provide a condenser that is easy to clean has become a technical problem that urgently needs to be solved in this field. Utility Model Content

[0005] One objective of this invention is to provide a new technical solution for a condenser that is easy to clean.

[0006] According to a first aspect of the present invention, a condenser that is easy to clean is provided, comprising: a body, a fixing component, and a cleaning component;

[0007] The machine body is equipped with a condenser pipe inside, and a connecting shell is provided on the top of the machine body. An air inlet and an air outlet are provided through the connecting shell, and the air inlet and the air outlet are connected to the condenser pipe. Filter screens are provided on both sides of the machine body. A first limiting groove is also provided on one side of the machine body.

[0008] The fixing component is provided at the bottom of the body for mounting the body;

[0009] The cleaning assembly includes a timing pulley, a timing belt, a first cleaning brush, a second cleaning brush, and a lever. The timing pulley is located at the four corners inside the connecting housing. The timing belt is sleeved on the timing pulley. The first cleaning brush and the second cleaning brush are respectively connected to opposite sides of the timing belt. The first cleaning brush and the second cleaning brush abut against the filter screen. The lever is movably mounted on the first cleaning brush via a rotating shaft, and the lever is inserted into the first limiting groove.

[0010] Optionally, the connecting shell is provided with a fixing groove, and the synchronous pulley is disposed at both ends of the fixing groove.

[0011] Optionally, a fan is also installed inside the machine body.

[0012] Optionally, heat dissipation fins are fixedly connected to the outside of the condenser tube.

[0013] Optionally, a first sliding groove is also provided at the bottom of the body;

[0014] The cleaning assembly also includes a slide rod and a mounting hole. The mounting hole is located at the bottom of the first cleaning brush and the second cleaning brush. The slide rod passes through the mounting hole, and both ends of the slide rod are connected to both ends of the first groove.

[0015] Optionally, the bottom of the body is provided with a mounting plate, the mounting plate has multiple grooves, and a second limiting groove is provided inside the groove;

[0016] The fixing component includes a positioning block, a pull rod, a moving groove, a locking block, and an elastic part. The positioning block is disposed around the bottom of the machine body and is located in the groove. The top of the positioning block has a first opening. The inner sidewall of the moving groove has a second opening. The moving groove is located inside the positioning block and communicates with the first and second openings. The first end of the pull rod is located outside the positioning block, and the second end of the pull rod passes through the first opening and is inserted into the moving groove. The second end of the pull rod is connected to the locking block through the elastic part. The locking block is inserted into the second opening and the second limiting groove.

[0017] Optionally, a first connection port is further provided at the first end of the first opening, and the length of the first connection port is less than the length of the first opening;

[0018] A limit rod is provided on the pull rod, the limit rod is perpendicularly connected to the pull rod, and the limit rod is located inside the first connection port.

[0019] Optionally, both the second opening and the card block have two.

[0020] The elastic part includes a connecting block, two connecting rods and a spring. The connecting block is connected to the pull rod. The first ends of the two connecting rods are rotatably connected to the connecting block. The second ends of the two connecting rods are respectively connected to the two locking blocks. The two ends of the spring are respectively connected to the two locking blocks.

[0021] Optionally, a second connection port is provided at the second end of the first opening, the width of the second connection port being greater than the width of the first opening, and the length of the connecting block being greater than the width of the first opening.

[0022] The beneficial effects of this utility model are as follows:

[0023] This invention features synchronized pulleys positioned at the four corners inside the connecting housing, with a synchronized belt fitted onto the pulleys. A first cleaning brush and a second cleaning brush are connected to opposite sides of the synchronized belt, respectively. The first and second cleaning brushes abut against the filter screen. A lever is movably mounted on the first cleaning brush via a rotating shaft and inserted into a first limiting groove. When cleaning the filter screen is required, the operator first rotates the lever, moving it out of the first limiting groove. Then, the lever acts on the first cleaning brush, causing it to move and clean the filter screen, removing dust. The movement of the first cleaning brush also moves the synchronized belt, which in turn drives the second cleaning brush to clean the filter screen on the other side, improving cleaning efficiency and reducing labor intensity.

[0024] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0025] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.

[0026] Figure 1 This is a structural diagram of the easy-to-clean condenser of this utility model;

[0027] Figure 2 This is a cross-sectional view of the easy-to-clean condenser of this utility model;

[0028] Figure 3 This is a top view of the easy-to-clean condenser of this utility model;

[0029] Figure 4 This is a cross-sectional view of the easy-to-clean condenser of this utility model from another angle;

[0030] Figure 5 This is a structural diagram of the cleaning component of this utility model;

[0031] Figure 6 This is a structural diagram of the fixing component of this utility model.

[0032] The diagram shows the following components: 1. Body; 11. Connecting shell; 12. Air inlet; 13. Air outlet; 14. First limiting groove; 15. First sliding groove; 2. Fixing assembly; 21. Positioning block; 22. Pull rod; 23. Moving groove; 24. Locking block; 25. First opening; 26. Second opening; 27. First connecting port; 28. Limiting rod; 29. ​​Elastic part; 291. Connecting block; 292. Connecting rod; 293. Spring; 294. Connecting rod; 295. Second connecting port; 3. Cleaning assembly; 31. Synchronous pulley; 32. Synchronous belt; 33. First cleaning brush; 34. Second cleaning brush; 35. Toggle lever; 36. Sliding rod; 4. Condenser pipe; 5. Filter screen; 6. Fan; 7. Heat dissipation fins; 8. Mounting plate; 81. Groove; 82. Second limiting groove. Detailed Implementation

[0033] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0034] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.

[0035] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0036] In all the examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.

[0037] like Figures 1 to 6 As shown, this utility model embodiment provides a condenser that is easy to clean, including: a body 1, a fixing component 2, and a cleaning component 3.

[0038] The body 1 is equipped with a condenser pipe 4 inside, and a connecting shell 11 is provided on the top of the body 1. An air inlet 12 and an air outlet 13 are provided through the connecting shell 11, and the air inlet 12 and the air outlet 13 are connected to the condenser pipe 4. Filter screens 5 are provided on both sides of the body 1. A first limiting groove 14 is also provided on one side of the body 1.

[0039] The fixing component 2 is located at the bottom of the organism 1 and is used to install the organism 1.

[0040] The cleaning assembly 3 includes a timing pulley 31, a timing belt 32, a first cleaning brush 33, a second cleaning brush 34, and a lever 35. The timing pulley 31 is located at the four corners inside the connecting housing 11. The timing belt 32 is sleeved on the timing pulley 31. The first cleaning brush 33 and the second cleaning brush 34 are connected to opposite sides of the timing belt 32, respectively. The first cleaning brush 33 and the second cleaning brush 34 abut against the filter screen 5. The lever 35 is movably mounted on the first cleaning brush 33 via a rotating shaft, and the lever 35 is inserted into the first limiting groove 14.

[0041] Specifically, the first cleaning brush 33 and the second cleaning brush 34 are located on both sides of the body 1, and the first cleaning brush 33 and the second cleaning brush 34 are located at the two ends respectively, that is, the first cleaning brush 33 is located at the first end of the body 1 and the second cleaning brush 34 is located at the second end of the body 1, or the first cleaning brush 33 is located at the second end of the body 1 and the second cleaning brush 34 is located at the first end of the body 1, so that the first cleaning brush 33 and the second cleaning brush 34 are arranged in an alternating manner.

[0042] When it is necessary to clean the filter screen 5, the operator first rotates the lever 35 to move the lever 35 out of the first limiting groove 14.

[0043] Next, the operator applies the first cleaning brush 33 to clean the filter screen 5 by moving the first cleaning brush 33, so that the dust on the filter screen 5 is removed. When the first cleaning brush 33 moves, it will drive the timing belt 32 to move as well. The timing belt 32 can drive the second cleaning brush 34 to clean the filter screen 5 on the other side to ensure the cleaning effect.

[0044] This invention features a synchronous pulley 31 positioned at the four corners inside the connecting housing 11, with a synchronous belt 32 fitted onto the pulley 31. The two opposite sides of the synchronous belt 32 are connected to a first cleaning brush 33 and a second cleaning brush 34, respectively. The first and second cleaning brushes 33 and 34 abut against the filter screen 5. A lever 35 is movably mounted on the first cleaning brush 33 via a rotating shaft and inserted into a first limiting groove 14. When cleaning the filter screen 5 is required, the operator first rotates the lever 35, causing it to move out of the first limiting groove 14. Then, the lever acts on the first cleaning brush 33, moving it to clean the filter screen 5 and remove dust. As the first cleaning brush 33 moves, it also moves the synchronous belt 32, which in turn moves the second cleaning brush 34 to clean the filter screen 5 on the other side, improving cleaning efficiency and reducing labor intensity.

[0045] In one embodiment of the easy-to-clean condenser of this utility model, in order to increase the stability of the installation of the synchronous pulley 31, a fixing groove is provided on the connecting shell 11, and the synchronous pulley 31 is disposed at both ends of the fixing groove.

[0046] In one embodiment of the easy-to-clean condenser of this utility model, such as Figure 4 As shown, a fan 6 is also installed inside the unit 1. The fan 6 is driven by a motor to draw in indoor air, which is then sent to the condenser after passing through a filter. The condenser then condenses the water vapor in the air into water, thereby achieving air cooling and drying.

[0047] In one embodiment of the easy-to-clean condenser of this utility model, such as Figure 2 As shown, heat dissipation fins 7 are fixedly connected to the outside of the condenser tube 4. The heat dissipation fins 7 can expand the heat dissipation area, improve the heat transfer efficiency, and enhance the structural strength.

[0048] When using an easy-to-clean condenser, high-temperature gas first enters the condenser tube 4 through the inlet 12. The copper condenser tube 4 absorbs the heat carried by the gas and transfers the heat to the heat dissipation fins 7. By starting the fan 6, the heat on the heat dissipation fins 7 can be dissipated, thus cooling the gas. This is the characteristic of an easy-to-clean condenser.

[0049] In one embodiment of the easy-to-clean condenser of this utility model, such as Figures 2 to 5 As shown, the bottom of the body 1 is also provided with a first sliding groove 15.

[0050] The cleaning assembly 3 also includes a slide bar 36 and a mounting hole. The mounting hole is located at the bottom of the first cleaning brush 33 and the second cleaning brush 34. The slide bar 36 passes through the mounting hole, and both ends of the slide bar 36 are connected to both ends of the first groove 15.

[0051] Specifically, the slide bar 36 is slidably connected to the mounting hole.

[0052] This utility model sets mounting holes at the bottom of the first cleaning brush 33 and the second cleaning brush 34, and makes the slide rod 36 pass through the mounting holes. The two ends of the slide rod 36 are connected to the two ends of the first slide groove 15, thereby enabling the first cleaning brush 33 and the second cleaning brush 34 to move stably within the first slide groove 15, thereby cleaning the filter screen 5.

[0053] In one embodiment of the easy-to-clean condenser of this utility model, such as Figure 2 and Figure 6 As shown, the bottom of the body 1 is provided with a mounting plate 8, and the mounting plate 8 has multiple grooves 81, with a second limiting groove 82 provided inside the grooves 81.

[0054] The fixing component 2 includes a positioning block 21, a pull rod 22, a moving groove 23, a locking block 24, and an elastic part 29. The positioning block 21 is disposed around the bottom of the body 1 and is disposed in the groove 81. The top of the positioning block 21 is provided with a first opening 25. The inner side wall of the moving groove 23 is also provided with a second opening 26. The moving groove 23 is disposed inside the positioning block 21 and communicates with the first opening 25 and the second opening 26. The first end of the pull rod 22 is located outside the positioning block 21, and the second end of the pull rod 22 passes through the first opening 25 and is inserted into the moving groove 23. The second end of the pull rod 22 is connected to the locking block 24 through the elastic part 29. The locking block 24 is inserted into the second opening 26 and the second limiting groove 82.

[0055] Specifically, when installing the condenser, the positioning block 21 at the bottom of the body 1 is aligned with the groove 81 at the top of the mounting plate 8. When the inclined surface of the locking block 24 contacts the mounting plate 8, the locking block 24 moves into the second opening 26 under the action of the mounting plate 8 and moves into the moving groove 23. At this time, the locking block 24 presses back against the elastic part 29. When the second limiting groove 82 moves to correspond to the second opening 26, the elastic part 29 will reset and push the locking block 24 into the second limiting groove 82 to complete the installation of the body 1. The above operation facilitates the installation of the condenser.

[0056] In one embodiment of the easy-to-clean condenser of this utility model, such as Figure 6 As shown, a first connection port 27 is also provided at the first end of the first opening 25, and the length of the first connection port 27 is less than the length of the first opening 25.

[0057] A limit rod 28 is provided on the pull rod 22. The limit rod 28 is perpendicularly connected to the pull rod 22 and is located inside the first connection port 27.

[0058] Specifically, the limiting rod 28 moves within the first connection port 27 and the first opening 25. When the limiting rod 28 moves to the bottom of the first connection port 27, the limiting rod 28 can restrict the movement of the pull rod 22.

[0059] In one embodiment of the easy-to-clean condenser of this utility model, such as Figure 6 As shown, there are two of each of the second opening 26 and the card block 24.

[0060] The elastic part 29 includes a connecting block 291, two connecting rods 292 and a spring 293. The connecting block 291 is connected to the pull rod 22. The first ends of the two connecting rods 292 are rotatably connected to the connecting block 291. The second ends of the two connecting rods 292 are respectively connected to the two locking blocks 24, and the two ends of the spring 293 are respectively connected to the two locking blocks 24.

[0061] When installing the condenser, the positioning block 21 at the bottom of the body 1 is aligned with the groove 81 at the top of the mounting plate 8. When the inclined surface of the locking block 24 contacts the mounting plate 8, the two locking blocks 24 move into the second opening 26 under the action of the mounting plate 8 and into the moving groove 23. At this time, the locking blocks 24 push back the spring 293. When the second limiting groove 82 moves to correspond to the second opening 26, the spring 293 will reset and push the two locking blocks 24 into the second limiting groove 82 to complete the installation of the body 1. The above operation facilitates the installation of the condenser.

[0062] Furthermore, the elastic part 29 also includes two connecting rods 294, the first ends of which are rotatably connected to the inner wall of the moving groove 23, and the second ends of which are rotatably connected to two connecting rods 292 respectively.

[0063] When the body 1 needs to be removed, the connecting block 291 is moved by pulling the lever 22. The connecting block 291 can pull the two sets of connecting rods 292 to move. When the connecting rod 292 contacts the connecting rod 294, it will rotate. When the connecting rod 294 rotates, it can cause the locking block 24 to disengage from the mounting plate 8. At this time, the limiting rod 28 will move out of the positioning block 21. The lever 22 can be rotated to make the limiting rod 28 contact the top surface of the positioning block 21 to limit the lever 22. Then the same operation can be performed on the remaining positioning blocks 21. When all the locking blocks 24 are disengaged from the positioning blocks 21, the body 1 can be moved to separate from the positioning blocks 21. The above operation makes it easy to install the condenser.

[0064] In one embodiment of the easy-to-clean condenser of this utility model, such as Figure 6 As shown, a second connection port 295 is also provided at the second end of the first opening 25. The width of the second connection port 295 is greater than the width of the first opening 25, and the length of the connecting block 291 is greater than the width of the first opening 25.

[0065] This invention limits the movement of the pull rod 22 by setting the width of the second connection port 295 to be greater than the width of the first opening 25 and the length of the connecting block 291 to be greater than the width of the first opening 25 when the pull rod 22 moves upward.

[0066] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A condenser that is easy to clean, characterized in that, include: Body, mounting components, and cleaning components; The machine body is equipped with a condenser pipe inside, and a connecting shell is provided on the top of the machine body. An air inlet and an air outlet are provided through the connecting shell, and the air inlet and the air outlet are connected to the condenser pipe. Filter screens are provided on both sides of the machine body. A first limiting groove is also provided on one side of the machine body. The fixing component is provided at the bottom of the body for mounting the body; The cleaning assembly includes a timing pulley, a timing belt, a first cleaning brush, a second cleaning brush, and a lever. The timing pulley is located at the four corners inside the connecting housing. The timing belt is sleeved on the timing pulley. The first cleaning brush and the second cleaning brush are respectively connected to opposite sides of the timing belt. The first cleaning brush and the second cleaning brush abut against the filter screen. The lever is movably mounted on the first cleaning brush via a rotating shaft, and the lever is inserted into the first limiting groove.

2. The easy-to-clean condenser according to claim 1, characterized in that, The connecting shell is provided with a fixing groove, and the synchronous pulley is located at both ends of the fixing groove.

3. The easy-to-clean condenser according to claim 1, characterized in that, The machine body is also equipped with a fan.

4. The easy-to-clean condenser according to claim 1, characterized in that, The condenser tube is fixedly connected to a heat dissipation fin.

5. The easy-to-clean condenser according to claim 1, characterized in that, The bottom of the body is also provided with a first sliding groove; The cleaning assembly also includes a slide rod and a mounting hole. The mounting hole is located at the bottom of the first cleaning brush and the second cleaning brush. The slide rod passes through the mounting hole, and both ends of the slide rod are connected to both ends of the first groove.

6. The easy-to-clean condenser according to claim 1, characterized in that, The bottom of the machine body is provided with an installation plate, the installation plate has multiple grooves, and a second limiting groove is provided inside the groove; The fixing component includes a positioning block, a pull rod, a moving groove, a locking block, and an elastic part. The positioning block is disposed around the bottom of the machine body and is located in the groove. The top of the positioning block has a first opening. The inner sidewall of the moving groove has a second opening. The moving groove is located inside the positioning block and communicates with the first and second openings. The first end of the pull rod is located outside the positioning block, and the second end of the pull rod passes through the first opening and is inserted into the moving groove. The second end of the pull rod is connected to the locking block through the elastic part. The locking block is inserted into the second opening and the second limiting groove.

7. The easy-to-clean condenser according to claim 6, characterized in that, The first end of the first opening is also provided with a first connection port, the length of the first connection port being less than the length of the first opening; A limit rod is provided on the pull rod, the limit rod is perpendicularly connected to the pull rod, and the limit rod is located inside the first connection port.

8. The easy-to-clean condenser according to claim 7, characterized in that, Both the second opening and the card block have two; The elastic part includes a connecting block, two connecting rods and a spring. The connecting block is connected to the pull rod. The first ends of the two connecting rods are rotatably connected to the connecting block. The second ends of the two connecting rods are respectively connected to the two locking blocks. The two ends of the spring are respectively connected to the two locking blocks.

9. The easy-to-clean condenser according to claim 8, characterized in that, The second end of the first opening is also provided with a second connection port, the width of the second connection port is greater than the width of the first opening, and the length of the connecting block is greater than the width of the first opening.