Automatic tea rolling and twisting device
By designing the lower debris removal component and airflow separation system of the automatic tea sweeping and kneading device, the problem of debris not being discharged in time during the tea kneading process was solved, achieving high-quality tea kneading and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUYISHAN YEJIAYAN TEA CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-06-09
Smart Images

Figure CN224330274U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea kneading, specifically an automatic tea-sweeping and kneading device. Background Technology
[0002] In traditional tea-making, rolling is a crucial step in shaping the tea leaves and releasing their internal substances. This process breaks down the cell walls of the tea leaves with external force, causing the tea juice to seep out and adhere evenly to the leaf surface. This enhances the richness and aroma of the tea soup and lays the foundation for subsequent drying and shaping. Mechanical rolling must balance the degree of cell damage with fiber integrity to avoid excessive pressure that could lead to juice loss or leaf breakage.
[0003] Currently, the mainstream tea rolling machines on the market can be divided into three categories based on their working principle: drum rolling machines, which use rotating drums to repeatedly squeeze tea leaves between the drum wall and the ribs; trough rolling machines, which use an arc-shaped trough combined with an adjustable pressure plate, causing the tea leaves to form a spiral motion trajectory within the trough; and spiral rolling machines, which use a spiral propeller to achieve a combined axial and radial motion of the tea leaves.
[0004] For example, the Chinese authorized patent CN 213153789 U (A Chrysanthemum Tea Kneading Device) includes a kneading machine. A tripod is movably connected to the top of the kneading machine via a shaft. A cylinder and a support rod are fixedly installed on one side of the top of the tripod. A sleeve is movably fitted onto the outer side of the support rod. A disc and a cross arm are fixedly fitted onto the outer side of the sleeve. A movable groove is formed at the bottom of the disc. In this chrysanthemum tea kneading device, the upward movement of the cylinder moves the disc, connecting rod, and tea-pressing lid upwards, facilitating the removal of the tea-pressing lid from the inner cavity of the kneading drum. As the cylinder moves, it moves the support rod to contact the external threads on the support rod, allowing the disc to rotate along the outer side of the support rod, facilitating the rotation of the tea-pressing lid to one side of the kneading drum and opening the drum. The downward movement of the cylinder presses the chrysanthemum flowers inside the kneading drum, improving the efficiency of the device.
[0005] The aforementioned existing technology has the function of kneading, but the tea leaves form a spiral motion trajectory in the trough. Under the pressure of the tea pressing plate and the spiral motion, some debris will be generated. This debris cannot be discharged in time and will be transported out along with the kneaded tea leaves, affecting the quality of the finished product. Utility Model Content
[0006] The purpose of this invention is to provide an automatic tea-sweeping and kneading device to solve the problem mentioned in the background art that some tea leaves will be generated under the pressure of the tea pressing plate and the spiral motion, which cannot be discharged in time and will be transported out along with the kneaded tea leaves, affecting the quality of the finished product.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an automatic tea-sweeping and kneading device, comprising a worktable consisting of a support frame and an upper platform, the upper platform being installed within the support frame, and multiple kneading discs arrayed on the upper surface of the upper platform, each kneading disc having a discharge port on its end face; a lower impurity removal component is provided at the lower end of the kneading disc along the outside of the discharge port, the lower impurity removal component consisting of an upper feed pipe, a distribution pipe, a convergent impurity removal pipe, and a discharge pipe, the upper feed pipe, distribution pipe, convergent impurity removal pipe, and discharge pipe being integrally formed from top to bottom, the distribution pipe having a diameter of... The diameter of the upper feed pipe is larger than that of the upper feed pipe. A fixed mesh is installed inside the stepped area formed by the inner walls of the upper feed pipe and the converging discharge pipe. The inner walls of the upper feed pipe, the fixed mesh and the discharge pipe are smoothly transitioned. An impurity cavity is formed inside the lower discharge component along the outside of the fixed mesh. A tea leaf falling cavity is formed inside the lower discharge component along the inside of the fixed mesh. An air inlet branch pipe is installed at the rear end of the distribution pipe. The rear ends of multiple air inlet branch pipes are connected to a common air inlet main pipe. A discharge branch pipe is installed at the front end of the converging discharge pipe. The discharge branch pipe is inclined downward. The front ends of multiple discharge branch pipes are connected to a common discharge main pipe.
[0008] Preferably, the upper end face of the kneading disc is fixed with a ring array of kneading ribs, and a kneading cavity is formed inside the kneading disc.
[0009] Preferably, a first drive motor is mounted on the rear end of the lower end of the upper platform via a motor bracket; an intermediate connecting rod is provided on the upper end of the upper platform along the outside of the kneading disc, and three intermediate connecting rods are arranged at equal angles to the connection end of the upper platform, with each group of three intermediate connecting rods facing the same direction. One end of the intermediate connecting rod is rotatably connected to the upper platform via a shaft, and the upper end of the other end of the intermediate connecting rod is rotatably connected to a connecting arm via a shaft. An intermediate fixing ring is fixed together among the three connecting arms, and a kneading cylinder is installed inside the intermediate fixing ring, with the lower end of the kneading cylinder extending into the kneading cavity.
[0010] Preferably, side fixing ears are formed on both sides of the middle fixing ring, and upper fixing posts are provided at the upper ends of the side fixing ears. Upper support beams are installed at the upper ends of the two upper fixing posts. A middle fixing plate is formed in the middle of the upper support beams, and a support plate is fixed at the front end of the middle fixing plate.
[0011] Preferably, a second drive motor is installed at the upper end of the supporting cross plate, a first bevel gear is installed at the output shaft end of the second drive motor, a second bevel gear disk is rotatably connected to the upper end of the intermediate fixed disk, an intermediate rotating threaded rod is threadedly connected inside the second bevel gear disk, the upper end of the intermediate rotating threaded rod extends upward, and a hole is opened in the intermediate fixed disk for the intermediate rotating threaded rod to pass through.
[0012] Preferably, a lower fixed crossbar is installed at the lower end of the intermediate rotating threaded rod, and a tea pressing tray is fixed at the lower end of the lower fixed crossbar. The maximum diameter of the tea pressing tray matches the inner diameter of the kneading cylinder. Limiting uprights are fixed on both sides of the upper end of the lower fixed crossbar, and the upper end of the limiting uprights extends upward through the upper support crossbeam.
[0013] Preferably, the upper rear end of the kneading cylinder is equipped with a receiving tea sweeper, and the connecting arm, the middle fixing ring, the kneading cylinder, the side fixing ear, the upper fixing column, the upper support beam, the first drive motor, the middle fixing plate, the support plate, the second drive motor, the first bevel gear, the second bevel gear disk, the middle rotating threaded rod, the lower fixing crossbar, the limiting upright, the tea pressing plate, and the receiving tea sweeper together form a tea sweeping and kneading unit.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] (1) In this utility model, by setting up a lower impurity removal component, when the tea leaves fall in the tea leaf falling chamber, the airflow is sent into the lower impurity removal component through the air inlet pipe. The airflow acts on the tea leaves in the tea leaf falling chamber through the holes in the fixed net. The debris will reach the impurity chamber through the holes in the fixed net under the action of the airflow, and enter the main impurity removal pipe along the impurity removal pipe under the action of the airflow and the inclined impurity removal pipe. The airflow is used to separate and discharge the debris in the tea leaves, which greatly improves the purity and quality of the tea leaves. It solves the problem that some debris will be generated in the tea leaves under the pressure of the tea pressing plate and the spiral motion, which cannot be discharged in time and will be transported out with the already kneaded tea leaves, affecting the quality of the finished product.
[0016] (2) In this utility model, the second drive motor drives the first bevel gear to rotate, thereby driving the second bevel gear disk to rotate, which in turn drives the intermediate rotating threaded rod connected to the second bevel gear disk to move upward, thereby controlling the up and down movement of the tea pressing disc, realizing the automated control of feeding and pressing tea, which is easy to operate and greatly improves production efficiency.
[0017] (3) In this utility model, the first drive motor drives the tea sweeping and kneading unit to rotate in the kneading cavity. The tea leaves form a spiral motion trajectory along the kneading ribs, which can be fully kneaded, resulting in good kneading and shaping effect and high quality tea leaves. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of an automatic tea-sweeping and kneading device according to the present invention from a frontal perspective;
[0019] Figure 2 This is a schematic diagram of the overall structure of an automatic tea-sweeping and kneading device of this utility model from a rear view.
[0020] Figure 3 This is a front view of an automatic tea-sweeping and kneading device according to the present invention;
[0021] Figure 4 This is a schematic diagram of the worktable of an automatic tea-sweeping and kneading device according to the present invention;
[0022] Figure 5 This is a structural cross-sectional view of the worktable of an automatic tea-sweeping and kneading device according to this utility model;
[0023] Figure 6 This is a schematic diagram of the structure of the tea sweeping and kneading unit of an automatic tea sweeping and kneading device according to the present invention.
[0024] In the diagram: 1. Workbench; 2. Support frame; 3. Upper platform; 4. Kneading disc; 5. Kneading chamber; 6. Kneading rib; 7. Feed inlet; 8. Lower impurity removal assembly; 9. Upper feed pipe; 10. Distribution pipe; 11. Converging impurity removal pipe; 12. Discharge pipe; 13. Fixing net; 14. Impurity chamber; 15. Tea leaf falling chamber; 16. Air inlet branch pipe; 17. Main air inlet pipe; 18. Impurity removal branch pipe; 19. Main impurity removal pipe; 20. Intermediate connecting rod; 21. Connection 21. Arm; 22. Middle fixing ring; 23. Kneading cylinder; 24. Side fixing ear; 25. Upper fixing column; 26. Upper support crossbeam; 27. First drive motor; 28. Middle fixing plate; 29. Supporting cross plate; 30. Second drive motor; 31. First bevel gear; 32. Second bevel gear disc; 33. Middle rotating threaded rod; 34. Lower fixing crossbar; 35. Limiting upright; 36. Tea pressing tray; 37. Receiving and sweeping tea hopper; 38. Tea sweeping and kneading unit. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0026] Please see Figures 1-6 One embodiment of this utility model is an automatic tea sweeping and kneading device, which mainly includes a workbench 1 and a tea sweeping and kneading unit 38.
[0027] The workbench 1 consists of a support frame 2 and an upper platform 3, with the upper platform 3 installed within the support frame 2. Multiple kneading discs 4 are arrayed on the upper surface of the upper platform 3, and kneading ribs 6 are fixed in a circular array on the upper surface of each kneading disc 4. A kneading cavity 5 is formed inside each kneading disc 4. When tea leaves enter, during the kneading process, the tea leaves follow the kneading ribs 6 in a spiral motion, thus receiving thorough kneading action. This breaks down the tea cells, releases tea juice, and creates the unique aroma and flavor of the tea.
[0028] The kneading disc 4 has a feeding port 7 on its end face for the tea leaves to fall. A lower impurity removal assembly 8 is located at the lower end of the kneading disc 4 along the outside of the feeding port 7. The lower impurity removal assembly 8 consists of an upper feed pipe 9, a distribution pipe 10, a convergent impurity removal pipe 11, and a discharge pipe 12. These components are integrally formed from top to bottom, with the distribution pipe 10 having a larger diameter than the upper feed pipe 9. A fixing mesh 13 is installed within the stepped inner wall of the upper feed pipe 9 and the convergent impurity removal pipe 11. The inner walls of the upper feed pipe 9, the fixing mesh 13, and the discharge pipe 12 have a smooth transition, ensuring the tea leaves can fall smoothly. An impurity cavity 14 is formed along the outside of the fixing mesh 13 inside the lower impurity removal assembly 8 to collect debris from the tea leaves; a tea leaf falling cavity 15 is formed along the inside of the fixing mesh 13 inside the lower impurity removal assembly 8 for the tea leaves to fall. A branch air inlet pipe 16 is installed at the rear end of the distribution pipe 10. Multiple branch air inlet pipes 16 are connected to a main air inlet pipe 17 at their rear ends for supplying air into the tea leaf falling chamber 15. A branch exhaust pipe 18 is installed at the front end of the converging exhaust pipe 11. The branch exhaust pipe 18 is inclined downwards, and multiple branch exhaust pipes 18 are connected to a main exhaust pipe 19 at their front ends. Debris, under the influence of the airflow and the inclined branch exhaust pipes 18, flows along the branch exhaust pipes 18 into the main exhaust pipe 19. An external structure then draws the debris out of the main exhaust pipe 19. This exhaust structure effectively removes debris from the tea leaves, greatly improving the quality and purity of the tea.
[0029] Tea leaves fall through the feed port 7 into the tea leaf dropping chamber 15 of the lower waste removal component 8, and are then discharged through the discharge pipe 12. There is a tea leaf conveying unit at the lower end of the support frame 2. After the tea leaves are discharged, they reach the upper end of the tea leaf conveying unit and are conveyed out.
[0030] A first drive motor 27 is mounted on the rear end of the lower end of the upper platform 3 via a motor bracket. An intermediate connecting rod 20 is arranged along the outside of the kneading disc 4 at the upper end of the upper platform 3. Three intermediate connecting rods 20 are arranged at equal angles to the connection end of the upper platform 3, with each group of three intermediate connecting rods 20 facing the same direction. One end of the intermediate connecting rod 20 is rotatably connected to the upper platform 3 via a shaft, and the upper end of the other end of the intermediate connecting rod 20 is rotatably connected to a connecting arm 21 via a shaft. A central fixing ring 22 is fixed between the three connecting arms 21. A kneading cylinder 23 is installed inside the central fixing ring 22, with its lower end extending into the kneading cavity 5. A tea-receiving sweeping hopper 37 is installed at the rear end of the upper end of the kneading cylinder 23. The first drive motor 27 drives one of the intermediate connecting rods 20 to rotate, pulling the connecting arm 21 and the central fixing ring 22 to rotate. The other intermediate connecting rods 20 move in coordination, thereby causing the tea-sweeping and kneading unit 38 to rotate within the kneading cavity 5, achieving the kneading of the tea leaves. This structure allows the tea leaves to be subjected to even force during the kneading process, resulting in a more ideal kneading effect.
[0031] Side fixing ears 24 are formed on both sides of the intermediate fixing ring 22. Upper fixing posts 25 are provided at the upper ends of the side fixing ears 24. An upper support beam 26 is installed at the upper ends of the two upper fixing posts 25. An intermediate fixing plate 28 is formed in the middle of the upper support beam 26. A support plate 29 is fixed to the front end of the intermediate fixing plate 28. A second drive motor 30 is installed at the upper end of the support plate 29. A first bevel gear 31 is installed at the output shaft end of the second drive motor 30. A second bevel gear disk 32 is rotatably connected to the upper end of the intermediate fixing plate 28. A central rotating threaded rod 33 is threadedly connected inside the second bevel gear disk 32. The upper end of the central rotating threaded rod 33 extends upwards. A hole is provided inside the intermediate fixing plate 28 for the central rotating threaded rod 33 to pass through. The lower end of the central rotating threaded rod 33 is equipped with a lower fixed crossbar 34, and the lower end of the lower fixed crossbar 34 is fixed with a tea pressing tray 36. The maximum diameter of the tea pressing tray 36 matches the inner diameter of the kneading cylinder 23. Limiting uprights 35 are fixed on both sides of the upper end of the lower fixed crossbar 34. The upper end of the limiting uprights 35 extends upward through the upper support crossbeam 26.
[0032] The upper part of the support frame 2 is equipped with a tea conveying mechanism and a feeding hopper. The tea conveying mechanism transports tea leaves to each feeding hopper, and the feeding hoppers guide the tea leaves to fall to the upper part of the receiving tea sweeping hopper 37. The second drive motor 30 drives the first bevel gear 31 to rotate. Through the meshing connection between the first bevel gear 31 and the second bevel gear disk 32, the second bevel gear disk 32 is driven to rotate. The intermediate rotating threaded rod 33, which is threaded to the second bevel gear disk 32, moves upward, driving the lower fixed crossbar 34 and the tea pressing plate 36 to move upward. The upper part of the kneading cylinder 23 is exposed, and the tea leaves enter the kneading cylinder 23 through the feeding hopper and the receiving tea sweeping hopper 37. The second drive motor 30 drives the first bevel gear 31 to rotate in the opposite direction, and the tea pressing plate 36 moves downward to apply a certain pressure to the tea leaves, realizing the automated control of feeding and pressing, which is easy to operate and improves production efficiency.
[0033] The work process is as follows:
[0034] The tea conveying mechanism at the upper end of the support frame 2 conveys the tea to each feeding hopper, and the feeding hopper guides the tea to fall to the upper end of the receiving sweeping tea hopper 37.
[0035] The second drive motor 30 drives the first bevel gear 31 to rotate, which in turn drives the second bevel gear disk 32 to rotate. The central rotating threaded rod 33 moves upward, which in turn drives the lower fixed crossbar 34 and the tea pressing tray 36 to move upward. The upper end of the kneading cylinder 23 is exposed, and the tea leaves enter the kneading cylinder 23.
[0036] The second drive motor 30 drives the first bevel gear 31 to rotate in the opposite direction, and the tea pressing tray 36 moves downward to apply a certain pressure to the tea leaves.
[0037] The first drive motor 27 drives one of the intermediate connecting rods 20 to rotate, pulling the connecting arm 21 and the intermediate fixed ring 22 to rotate. The other intermediate connecting rods 20 move in coordination. The tea sweeping and kneading unit 38 rotates within the kneading chamber 5. The tea leaves are kneaded and shaped along the spiral motion trajectory formed by the kneading ribs 6.
[0038] Tea leaves fall through the feed inlet 7 into the tea leaf falling chamber 15 of the lower impurity discharge assembly 8. The air inlet main pipe 17 is ventilated and sent into the lower impurity discharge assembly 8 through the air inlet branch pipe 16. The airflow acts on the tea leaves in the tea leaf falling chamber 15 through the holes on the fixed mesh 13. Some debris will pass through the holes on the fixed mesh 13 under the action of the airflow and reach the impurity chamber 14. Under the action of the airflow and the inclined impurity discharge branch pipe 18, it enters the impurity discharge main pipe 19 along the impurity discharge branch pipe 18. The external structure attracts the debris in the impurity discharge main pipe 19 to be discharged.
[0039] The kneaded tea leaves are discharged through the discharge pipe 12 and reach the upper end of the tea leaf conveying unit inside the lower part of the support frame 2, where they are conveyed out.
[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An automatic tea-sweeping and kneading device, comprising a worktable (1) consisting of a support frame (2) and an upper platform (3), wherein the upper platform (3) is installed within the support frame (2), characterized in that: The upper platform (3) is equipped with multiple kneading discs (4) arranged on its upper end face. The end face of the kneading disc (4) is provided with a discharge port (7). The lower end of the kneading disc (4) is provided with a lower waste removal component (8) along the outside of the discharge port (7). The lower waste removal component (8) is composed of an upper feed pipe (9), a distribution pipe (10), a convergent waste removal pipe (11), and a discharge pipe (12). The upper feed pipe (9), the distribution pipe (10), the convergent waste removal pipe (11), and the discharge pipe (12) are arranged from top to bottom and integrally formed. The diameter of the distribution pipe (10) is larger than the diameter of the upper feed pipe (9). The steps formed by the inner walls of the upper feed pipe (9) and the convergent waste removal pipe (11) are provided with a fixed... The inner walls of the fixed mesh (13), the upper feed pipe (9), the fixed mesh (13) and the discharge pipe (12) are smoothly transitioned. The lower impurity discharge component (8) forms an impurity cavity (14) along the outside of the fixed mesh (13). The lower impurity discharge component (8) forms a tea falling cavity (15) along the inside of the fixed mesh (13). An air inlet branch pipe (16) is installed at the rear end of the distribution pipe (10). The rear ends of multiple air inlet branch pipes (16) are connected to the main air inlet pipe (17). An impurity discharge branch pipe (18) is installed at the front end of the converging impurity discharge pipe (11). The impurity discharge branch pipe (18) is set at an angle downward. The front ends of multiple impurity discharge branch pipes (18) are connected to the main impurity discharge pipe (19).
2. The automatic tea-sweeping and kneading device according to claim 1, characterized in that: The upper end face of the kneading disc (4) is fixed with kneading ribs (6) in a ring array, and a kneading cavity (5) is formed inside the kneading disc (4).
3. The automatic tea-sweeping and kneading device according to claim 2, characterized in that: The lower end of the upper platform (3) is equipped with a first drive motor (27) via a motor bracket; the upper end of the upper platform (3) is provided with an intermediate connecting rod (20) along the outside of the kneading disc (4), and three intermediate connecting rods (20) are provided at equal angles to the connection end of the upper platform (3). The three intermediate connecting rods (20) in each group face the same direction. One end of the intermediate connecting rod (20) is rotatably connected to the upper platform (3) via a shaft, and the upper end of the other end of the intermediate connecting rod (20) is rotatably connected to a connecting arm (21) via a shaft. The three connecting arms (21) are fixed together with an intermediate fixing ring (22). A kneading cylinder (23) is installed inside the intermediate fixing ring (22), and the lower end of the kneading cylinder (23) extends into the kneading cavity (5).
4. The automatic tea-sweeping and kneading device according to claim 3, characterized in that: The middle fixing ring (22) forms side fixing ears (24) on both sides. The upper end of the side fixing ears (24) is provided with an upper fixing post (25). The upper ends of the two upper fixing posts (25) are jointly installed with an upper support beam (26). The middle position of the upper support beam (26) forms a middle fixing plate (28). The front end of the middle fixing plate (28) is fixed with a support plate (29).
5. An automatic tea-sweeping and kneading device according to claim 4, characterized in that: The upper end of the supporting horizontal plate (29) is equipped with a second drive motor (30), and the output shaft end of the second drive motor (30) is equipped with a first bevel gear (31). The upper end of the intermediate fixed plate (28) is rotatably connected to a second bevel gear disk (32). The second bevel gear disk (32) is internally threaded with an intermediate rotating threaded rod (33). The upper end of the intermediate rotating threaded rod (33) extends upward, and a hole is opened in the intermediate fixed plate (28) for the intermediate rotating threaded rod (33) to pass through.
6. The automatic tea-sweeping and kneading device according to claim 5, characterized in that: The lower end of the intermediate rotating threaded rod (33) is equipped with a lower fixed crossbar (34), and the lower end of the lower fixed crossbar (34) is fixed with a tea pressing tray (36). The maximum diameter of the tea pressing tray (36) matches the inner diameter of the kneading cylinder (23). Limiting uprights (35) are fixed on both sides of the upper end of the lower fixed crossbar (34), and the upper end of the limiting uprights (35) extends upward through the upper support beam (26).
7. An automatic tea-sweeping and kneading device according to claim 3, characterized in that: The upper end of the kneading cylinder (23) is equipped with a receiving tea sweeping hopper (37). The connecting arm (21), the middle fixing ring (22), the kneading cylinder (23), the side fixing ear (24), the upper fixing column (25), the upper support beam (26), the first drive motor (27), the middle fixing plate (28), the support plate (29), the second drive motor (30), the first bevel gear (31), the second bevel gear disc (32), the middle rotating threaded rod (33), the lower fixing crossbar (34), the limiting upright (35), the tea pressing plate (36), and the receiving tea sweeping hopper (37) together form a tea sweeping and kneading unit (38).