Three drive roller part screening machine

By designing a three-drive roller parts screening machine, utilizing a hopper, a feeding control component, and a screen cylinder structure, the problem of impurity contamination on the surface of chain parts rollers was solved, achieving efficient screening and improving production efficiency.

CN224332658UActive Publication Date: 2026-06-09HANGZHOU SHIELD CHAIN

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU SHIELD CHAIN
Filing Date
2025-05-27
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

In the existing technology, the rollers of chain parts are contaminated with impurities on the surface and inside after machining and heat treatment, which affects product quality and performance. Vibratory plate sorting is noisy and inefficient, while manual sorting is inefficient.

Method used

Design a three-drive roller parts screening machine, which adopts a structure of hopper, feeding control component, guide plate, vibration component and screen cylinder. The drive motor controls the eccentric wheel and transmission gear to realize the up and down movement of parts, the vibration of guide plate and the rotation of screen cylinder, and screen out impurities.

Benefits of technology

It achieves efficient removal of oxide scale and metal shavings from the surface of parts, has a simple structure, reduces manual intervention, and improves screening efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224332658U_ABST
    Figure CN224332658U_ABST
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Abstract

The utility model discloses a three drive roller part screening machine, include: hopper, be used for depositing part, open a plurality of discharge gate, blanking control subassembly, including a plurality of can be in the axial control piece of discharge gate, control piece and open the blanking passageway, at least part setting the guide plate below blanking passageway, the vibration subassembly of driving guide plate vibration, screen cylinder, the outlet of guide plate at least part extends into screen cylinder. The utility model discloses simple structure, the hopper bottom is opened a plurality of part screening through the discharge gate, the control piece of cylindrical shape is evenly distributed at the bottom, the inside of cylinder is processed, so that the blanking passageway is slightly big with the size of part, when the up and down movement of control piece, part can just pass blanking passageway to guide plate, during, there will be the scale of part heat treatment after, the impurity such as processing metal scrap falls, and the blanking passageway is greater than the then remains in hopper, and the manual elimination of later period.
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Description

Technical Field

[0001] This utility model relates to the field of parts screening technology, and in particular to a three-drive roller parts screening machine for chain parts rollers. Background Technology

[0002] After machining and heat treatment, chain components such as rollers and bushings are contaminated with numerous impurities on their surface and inside, mainly including oxide scale, metal shavings, broken parts, and other parts of different specifications mixed in from the heat treatment mesh belt furnace. These impurities not only affect the appearance quality of the product but also adversely impact subsequent assembly and performance. Previously, vibratory feeders and manual sorting were used, but vibratory feeder sorting is noisy, and manual sorting is inefficient. Therefore, a three-drive roller parts sorting machine is essential. Utility Model Content

[0003] To solve the above-mentioned technical problems, the purpose of this utility model is to provide a three-drive roller parts screening machine, comprising:

[0004] A hopper is used to store parts and has several discharge ports.

[0005] The material feeding control assembly includes several control components that can move axially (i.e., up and down) at the discharge port, and the control components are provided with material feeding channels;

[0006] A guide plate, at least partially installed below the material discharge channel;

[0007] Vibration assembly that drives the guide plate to vibrate;

[0008] The outlet of the screen cylinder and the guide plate extends at least partially into the screen cylinder.

[0009] Two vertical plates are fixed to the lower surface of the hopper located on both sides of the discharge port. A first horizontal plate is fixed between the two vertical plates. At least one guide channel is opened on the first horizontal plate. A guide post is arranged in the guide channel. The guide post moves axially in the guide channel. A feeding plate is fixedly connected to the guide post located above the first horizontal plate. Several through holes are opened on the feeding plate. The feeding channel of the control component is connected to the through holes and the control component is fixed on the feeding plate. The feeding plate is installed on the guide plate.

[0010] The guide post is fixed below the first horizontal plate and a third horizontal plate is provided. A second horizontal plate is provided between the first horizontal plate and the third horizontal plate. The second horizontal plate has a guide hole for the guide post to pass through.

[0011] A first transmission component is rotatably connected to the third horizontal plate, and a first eccentric wheel is rotatably connected to the first transmission component. The first drive motor also includes an output shaft that drives the first eccentric wheel to rotate. The output shaft of the first drive motor controls the rotation of the first eccentric wheel via a first belt drive, thereby realizing the up-and-down movement of the third horizontal plate. Since guide posts are fixedly connected to the first horizontal plate, the feeding plate also moves up and down, which drives the control component to move up and down so that parts located in the hopper can enter the guide plate from the feeding channel.

[0012] It also includes a first connecting plate, the two ends of which are connected to the guide plate and the second horizontal plate pivot, respectively.

[0013] It also includes a second connecting plate, and a hollowed-out section is provided on the third horizontal plate. The second connecting plate passes through at least part of the hollowed-out section. The second connecting plate located above the third horizontal plate is connected to the pivot of the second horizontal plate. A second eccentric wheel is rotatably connected to the second connecting plate located below the third horizontal plate.

[0014] It also includes a frame, with a second drive motor fixed to a third horizontal plate. The output shaft of the second drive motor drives the eccentric shaft of the second eccentric wheel to rotate via a belt, thereby driving the second connecting plate to move up and down, and in turn driving the second horizontal plate to move up and down to generate vibration. The first drive motor is fixed to the first horizontal plate.

[0015] A third drive motor is also fixed on the frame. Transmission teeth are provided on the outer periphery of the screen cylinder. A transmission rod is rotatably connected to the frame. The frame also includes a rotatably connected transmission wheel that meshes with the transmission teeth. The third drive motor drives the transmission wheel to rotate, thereby driving the screen cylinder to rotate.

[0016] A chip discharge plate is fixed on the frame below the screen cylinder.

[0017] Compared with the prior art, the present invention has the following advantages: The present invention has a simple structure. The bottom of the hopper has several discharge ports for screening parts. Cylindrical control components are evenly distributed at the bottom. The cylinders are processed so that the material discharge channel is slightly larger than the size of the parts. When the control components move up and down, the parts can pass through the material discharge channel to the guide plate. During this process, impurities such as oxide scale after heat treatment and processing metal chips will fall off. Parts larger than the material discharge channel will remain in the hopper and be manually removed later.

[0018] The first drive motor controls the first eccentric wheel to achieve the up-and-down reciprocating motion of the control component; the second drive motor controls the shaking of the guide plate; and the third drive motor controls the rotation of the screen cylinder.

[0019] The cylindrical control components can be replaced according to different part sizes. The aforementioned belt and pulley transmission method can also be a sprocket and chain transmission method. Attached Figure Description

[0020] Figure 1 This utility model is three-dimensional. Figure One ;

[0021] Figure 2 This utility model is three-dimensional. Figure Two ;

[0022] Figure 3 This utility model is three-dimensional. Figure Three ;

[0023] Figure 4 This is a schematic cross-section of the present invention. Figure One ;

[0024] Figure 5 This is a schematic cross-section of the present invention. Figure Two ;

[0025] 1 hopper; 101 discharge port;

[0026] 201 Control components; 202 Material unloading channel;

[0027] 3. Guide plate; 4. Feeding plate; 5. Screen cylinder; 6. Vertical plate; 7. First horizontal plate; 8. Guide channel; 9. Guide column; 10. Second horizontal plate; 11. Third horizontal plate; 12. Guide hole; 13. First transmission component; 14. First eccentric wheel; 15. First drive motor; 16. First connecting plate; 18. Hollowed-out; 19. Second connecting plate; 20. Second eccentric wheel; 21. Frame; 22. Second drive motor; 23. Third drive motor; 24. Transmission rod; 25. Iron ring; 26. Transmission gear; 27. Chip discharge plate; 28. Bar stock; 29. ​​Transmission groove; 30. Transmission wheel. Detailed Implementation

[0028] To enable those skilled in the art to better understand this utility model and to more clearly define the scope of protection claimed by this utility model, the present utility model is described in detail below with reference to certain specific embodiments. It should be noted that the following are only some specific embodiments of the present utility model concept, and are only a part of the embodiments of this utility model. The specific and direct description of related structures is only for the convenience of understanding this utility model, and the specific features do not necessarily or directly limit the scope of implementation of this utility model.

[0029] Referring to the accompanying drawings, this utility model adopts the following technical solution: a three-drive roller parts screening machine, comprising:

[0030] Hopper 1 is used to store parts and has several discharge ports 101;

[0031] The material feeding control assembly includes several control components 201 that can move axially, i.e. up and down, at the discharge port 101, and the control components 201 are provided with a material feeding channel 202.

[0032] The guide plate 3 is at least partially installed below the material discharge channel 202;

[0033] Vibration assembly that drives the guide plate 3 to vibrate;

[0034] The outlet of the screen cylinder 5 and the guide plate 3 extends at least partially into the screen cylinder 5.

[0035] Two upright plates 6 are fixed to the lower surface of the hopper 1 located on both sides of the discharge port 101. A first horizontal plate 7 is fixed between the two upright plates 6. At least one guide channel 8 is provided on the first horizontal plate 7. In this embodiment, four guide channels are provided. A guide post 9 is arranged in the guide channel 8. The guide post 9 moves axially in the guide channel 8. A feeding plate 4 is fixedly connected to the guide post 9 located above the first horizontal plate 7. A plurality of through holes are provided on the feeding plate 4. The feeding channel 202 of the control component 201 communicates with the through holes, and the control component 201 is fixed on the feeding plate 4. The feeding plate 4 is installed on the guide plate 3. In this embodiment, the control component 201 is cylindrical. An insertion port is provided on the guide plate 3, and the feeding plate 4 passes through the insertion port to connect with the guide plate 3. Alternatively, the guide post 9 is fixedly connected to the guide plate 3, and the feeding plate 4 is fixed on the guide plate 3.

[0036] The guide post 9 is fixed below the first horizontal plate 7 and a third horizontal plate 11 is provided. A second horizontal plate 10 is provided between the first horizontal plate 7 and the third horizontal plate 11. A guide hole 12 for the guide post 9 to pass through is provided on the second horizontal plate 10.

[0037] A first transmission component 13 is rotatably connected to the third horizontal plate 11, and a first eccentric wheel 14 is rotatably connected to the first transmission component 13. A first drive motor 15 is also included, and the output shaft of the first drive motor 15 drives the first eccentric wheel 14 to rotate. The output shaft of the first drive motor 15 controls the rotation of the first eccentric wheel 14 via a first belt drive, thereby realizing the up-and-down movement of the third horizontal plate 11. Since a guide post 9 is fixedly connected to the first horizontal plate 11, the feeding plate 4 will also move up and down, thus driving the control component 201 to move up and down so that parts located in the hopper 1 can enter the guide plate 3 from the feeding channel 202.

[0038] It also includes a first connecting plate 16, the two ends of which are connected to the guide plate 3 and the rotating shaft of the second horizontal plate 10, respectively.

[0039] It also includes a second connecting plate 19, and a hollow 18 is provided on the third horizontal plate 11. The second connecting plate 19 passes through the hollow 18 at least partially. The second connecting plate 19 located above the third horizontal plate 11 is connected to the second horizontal plate 10 by a pivot. A second eccentric wheel 20 is rotatably connected to the second connecting plate 19 located below the third horizontal plate 11.

[0040] It also includes a frame 21, with a second drive motor 22 fixed on the third horizontal plate 11. The output shaft of the second drive motor 22 drives the eccentric shaft of the second eccentric wheel 20 to rotate via a belt, thereby driving the second connecting plate to move up and down, and in turn driving the second horizontal plate 10 to move up and down to generate vibration. The first drive motor 15 is fixed on the first horizontal plate 7, or in another position, and can be driven by a sprocket and chain instead of a belt.

[0041] A third drive motor 23 is also fixed on the frame 21. A transmission tooth 26 is provided on the outer periphery of the screen cylinder 5. A transmission rod 24 is rotatably connected to the frame 21. A transmission wheel 30 is also rotatably connected to the frame 21 and meshes with the transmission tooth 26. The third drive motor 23 drives the transmission wheel 30 to rotate, thereby driving the screen cylinder 5 to rotate.

[0042] A chip discharge plate 27 is fixed on the frame 21 below the screen cylinder 5.

[0043] Compared with the prior art, the present invention has the following advantages: The present invention has a simple structure. The bottom of the hopper 1 is provided with several discharge ports 101 for screening parts. Cylindrical control components 201 are evenly distributed at the bottom. The cylinders are processed so that the discharge channel 202 is slightly larger than the size of the parts. When the control component 201 moves up and down, the parts can pass through the discharge channel 202 to the guide plate 3. During this process, impurities such as oxide scale after heat treatment and processing metal chips will fall off. Parts larger than the discharge channel 202 will remain in the hopper 1 and be manually removed later.

[0044] The first drive motor 15 controls the first eccentric wheel 14 to realize the up-and-down reciprocating motion of the control component 201; the second drive motor 22 controls the shaking of the guide plate 3; and the third drive motor 23 controls the rotation of the screen cylinder 5, so that the parts can tumble inside the screen cylinder 5 and shake out impurities, iron filings, etc.

[0045] The cylindrical control component 201 can be replaced according to different part sizes. The aforementioned belt and pulley transmission method can also be a sprocket and chain transmission method.

[0046] The screen cylinder 5 includes several cylindrical bars 28 spaced apart, with the spacing being smaller than that of the gears in the parts. Iron rings 25 can also be installed in the middle of the bars to increase rigidity and ensure that the bars 28 in the middle do not expand outward, thus ensuring the consistency of the spacing size. The iron rings 25 can also move in the transmission groove 29 installed outside the transmission rod 24.

[0047] The above description is not intended to limit the present utility model, nor is the present utility model limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.

Claims

1. A three-drive roller parts screening machine, characterized in that: include: The hopper (1) is used to store parts and has several discharge ports (101). The material feeding control assembly includes several control components (201) that can move axially at the discharge port (101), and a material feeding channel (202) is provided on the control components (201). The guide plate (3) is at least partially located below the material discharge channel (202); Vibration assembly that drives the guide plate (3) to vibrate; The outlet of the screen cylinder (5) and the guide plate (3) extends at least partially into the screen cylinder (5).

2. The three-drive roller parts screening machine according to claim 1, characterized in that: Two vertical plates (6) are fixed on the lower surface of the hopper (1) located on both sides of the discharge port (101). A first horizontal plate (7) is fixed between the two vertical plates (6). At least one guide channel (8) is provided on the first horizontal plate (7). A guide column (9) is arranged in the guide channel (8). The guide column (9) moves axially in the guide channel (8). A feeding plate (4) is fixedly connected to the guide column (9) located above the first horizontal plate (7). Several through holes are provided on the feeding plate (4). The material discharge channel (202) of the control component (201) is connected to the through holes and the control component (201) is fixed on the feeding plate (4). The feeding plate (4) is installed on the guide plate (3).

3. The three-drive roller parts screening machine according to claim 2, characterized in that: The guide post (9) is fixed below the first horizontal plate (7) with a third horizontal plate (11). A second horizontal plate (10) is provided between the first horizontal plate (7) and the third horizontal plate (11). A guide hole (12) is provided on the second horizontal plate (10) for the guide post (9) to pass through.

4. The three-drive roller parts screening machine according to claim 3, characterized in that: The third horizontal plate (11) is rotatably connected to a first transmission component (13), and the first transmission component (13) is rotatably connected to a first eccentric wheel (14). It also includes a first drive motor (15), and the output shaft of the first drive motor (15) drives the first eccentric wheel (14) to rotate.

5. The three-drive roller parts screening machine according to claim 4, characterized in that: The output shaft of the first drive motor (15) controls the rotation of the first eccentric wheel (14) through the first belt drive, thereby realizing the up and down movement of the third horizontal plate (11). Since the guide column (9) is fixedly connected on the first horizontal plate (7), the feeding plate (4) will also move up and down due to the connection of the guide column (9), which can drive the control component (201) to move up and down so that the parts located in the hopper (1) enter the guide plate (3) from the feeding channel (202).

6. The three-drive roller parts screening machine according to claim 1, characterized in that: It also includes a first connecting plate (16), the two ends of which are connected to the guide plate (3) and the second horizontal plate (10) shaft respectively.

7. The three-drive roller parts screening machine according to claim 6, characterized in that: It also includes a second connecting plate (19), and a hollow (18) is provided on the third horizontal plate (11). The second connecting plate (19) passes through the hollow (18) at least partially. The second connecting plate (19) located above the third horizontal plate (11) is connected to the second horizontal plate (10) by a rotating shaft. The second connecting plate (19) located below the third horizontal plate (11) is rotatably connected to a second eccentric wheel (20).

8. The three-drive roller parts screening machine according to claim 7, characterized in that: It also includes a frame (21), a second drive motor (22) fixed on a third horizontal plate (11), and the output shaft of the second drive motor (22) drives the eccentric shaft of the second eccentric wheel (20) to rotate via a belt, thereby driving the second connecting plate (19) to move up and down, and thus driving the second horizontal plate (10) to move up and down to generate vibration.

9. The three-drive roller parts screening machine according to claim 5, characterized in that: The first drive motor (15) is fixed on the first horizontal plate (7).

10. The three-drive roller parts screening machine according to claim 4, characterized in that: A third drive motor (23) is also fixed on the frame (21). A transmission tooth (26) is provided on the outer periphery of the screen cylinder (5). A transmission rod (24) is rotatably connected on the frame (21). A transmission wheel (30) is also rotatably connected to the transmission tooth (26). The third drive motor (23) drives the transmission wheel (30) to rotate, thereby driving the screen cylinder (5) to rotate. And / or, a chip discharge plate (27) is fixed on the frame (21) below the screen cylinder (5).