High-precision welding positioning fixture for charging pile master control board

Abstract

The utility model discloses a high accuracy welding positioning fixture of charging pile main control board belongs to charging pile main control board welding technical field, including the substrate, still includes the flexible centering clamping mechanism, the upper end rear side of substrate is installed with the flexible centering clamping mechanism, the flexible centering clamping mechanism includes drive assembly, fixed clamping assembly, movable clamping assembly, horizontal transverse movement subassembly, horizontal vertical movement subassembly and tension spring, and tension spring is connected with fixed clamping assembly and movable clamping assembly. Through above -mentioned mode, make the device can be to charging pile main control board and carry out more quick and accurate positioning clamping, has reduced operator additional welding piece positioning workload, and guarantees that welding piece can be at the set welding point position, and the operation is simple, and the practicality of device has been further improved.

Description

Technical Field

[0001] This utility model relates to the field of welding technology for main control boards of charging piles, and specifically to a high-precision welding positioning fixture for main control boards of charging piles. Background Technology

[0002] The welding fixtures for the main control board of the charging pile play a crucial role in the manufacturing process of the charging pile. They are mainly used to ensure the precise welding of electronic components on the main control board, thereby improving production efficiency and product quality.

[0003] When welding the main control board of a traditional charging pile, the position of the main control board on the clamping mechanism needs to be manually adjusted to ensure that the installation position of the main control board is aligned with the welding machine. This requires the operator to position the welding part through the positioning mechanism each time before clamping and fixing the welding part, which is quite inconvenient.

[0004] Based on this, this utility model designs a high-precision welding and positioning fixture for the main control board of the charging pile to solve the above problems. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, this utility model provides a high-precision welding and positioning fixture for the main control board of charging piles.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] The high-precision welding and positioning fixture for the main control board of the charging pile includes a base plate and a flexible centering clamping mechanism; the flexible centering clamping mechanism for positioning and clamping the main control board of the charging pile is installed on the upper rear side of the base plate.

[0008] The flexible centering clamping mechanism includes a drive assembly, a fixed clamping assembly, a movable clamping assembly, a horizontal lateral movement assembly, a horizontal vertical movement assembly, and a tension spring. The horizontal lateral movement assembly and the horizontal vertical movement assembly have the same structure and function, differing only in their installation positions. The horizontal vertical movement assembly is installed on the upper rear side of the substrate. The horizontal lateral movement assembly is installed on the upper left front side of the substrate. The drive assembly is installed on the horizontal vertical movement assembly. The fixed clamping assembly is installed on the upper right front side of the substrate. The movable clamping assembly is installed on the horizontal lateral movement assembly. The tension spring is connected to both the fixed clamping assembly and the movable clamping assembly.

[0009] Furthermore, a clamping detection mechanism is also installed on the upper front side of the substrate to detect whether the fixed clamping component and the movable clamping component are performing clamping actions.

[0010] Furthermore, both the horizontal lateral movement component and the horizontal vertical movement component are composed of guide rails and damping sliding blocks. The guide rail of the horizontal vertical movement component is fixedly installed on the upper rear side of the base plate; the guide rail of the horizontal lateral movement component is fixedly installed on the upper left front side of the base plate; the damping sliding block is limited and slidably connected to the guide rail.

[0011] Furthermore, the driving assembly includes a control assembly for driving the push plate to move and a push plate. The control assembly is installed on the upper rear side of the base plate. The control assembly is connected to the push plate. The push plate is fixedly connected to the damping sliding block of the horizontal and vertical moving assembly. A sliding arc groove is provided on the front left side of the push plate.

[0012] Furthermore, the fixing and clamping assembly includes a fixing block, a fixing rod, and a clamping plate; the fixing block is fixedly installed on the upper front right side of the base plate; the fixing rod is fixedly installed on the upper right side of the fixing block; and the clamping plate is fixedly installed on the front end of the fixing rod.

[0013] Furthermore, the movable clamping assembly includes a movable plate, a rotating wheel, a second fixed rod, and a second clamping plate; the movable plate is fixedly mounted on the damping sliding block of the horizontal lateral movement assembly; the rotating wheel is rotatably mounted on the upper rear right side of the movable plate; the second fixed rod is fixedly mounted on the upper left side of the movable plate; and the second clamping plate is fixedly mounted on the front end of the second fixed rod.

[0014] Furthermore, the left end of the tension spring is fixedly connected to the movable plate; the right end of the tension spring is fixedly connected to the fixed block.

[0015] Furthermore, the clamping and detection mechanism includes a fixed cylinder, a pressure rod, a return spring, and a small columnar pressure sensor; the fixed cylinder is fixedly installed on the upper front left side of the substrate; the pressure rod is slidably connected to the fixed cylinder; one end of the return spring is fixedly connected to the inner wall of the fixed cylinder; the other end of the return spring is fixedly connected to the pressure rod; a small columnar pressure sensor is fixedly installed at the inner bottom of the fixed cylinder; and an inclined surface is provided on the upper right side of the pressure rod.

[0016] Compared with the prior art, the advantages of this utility model are as follows: the clamping detection mechanism can accurately determine whether the movable clamping component has moved to the left, further improving the clamping stability of the device on the charging pile main control board; through the cooperation of the movable clamping component and the fixed clamping component, the device can perform faster and more accurate positioning and clamping of the charging pile main control board, reducing the operator's extra workload in positioning the welding parts, and ensuring that the welding parts are in the set welding point position. The operation is simple, further improving the practicality of the device. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 The three-dimensional high-precision welding positioning fixture for the main control board of the charging pile of this utility model Figure 1 ;

[0019] Figure 2 This is a front view of the high-precision welding positioning fixture for the main control board of the charging pile according to this utility model;

[0020] Figure 3 This is a top view of the high-precision welding positioning fixture for the main control board of the charging pile according to this utility model;

[0021] Figure 4 A three-dimensional view of the front of the high-precision welding positioning fixture for the main control board of the charging pile of this utility model, with a portion cut off.

[0022] Figure 5 This is a three-dimensional view of a flexible centering clamping mechanism.

[0023] The labels in the diagram represent:

[0024] 1. Base plate; 2. Flexible centering clamping mechanism; 21. Drive assembly; 211. Cylinder; 212. Push plate; 213. Sliding arc groove; 22. Fixed clamping assembly; 221. Fixing block; 222. Fixing rod one; 223. Clamping plate one; 23. Movable clamping assembly; 231. Movable plate; 232. Rotating wheel; 233. Fixing rod two; 234. Clamping plate two; 24. Guide rail; 25. Damping sliding block; 26. Tension spring; 3. Clamping detection mechanism; 31. Fixing cylinder; 32. Pressure rod; 33. Return spring; 34. Small column pressure sensor; 4. Air pipe; 5. Air hole. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0027] In some embodiments, please refer to the accompanying drawings. Figures 1-4 The high-precision welding and positioning fixture for the main control board of the charging pile includes a base plate 1, a flexible centering clamping mechanism 2 and a clamping detection mechanism 3; the flexible centering clamping mechanism 2 for positioning and clamping the main control board of the charging pile is installed on the upper rear side of the base plate 1.

[0028] like Figure 1 As shown, the flexible centering clamping mechanism 2 includes a drive assembly 21, a fixed clamping assembly 22, a movable clamping assembly 23, a horizontal lateral movement assembly, a horizontal vertical movement assembly, and a tension spring 26. The horizontal lateral movement assembly and the horizontal vertical movement assembly have the same structure and function, only differing in their installation positions. The horizontal vertical movement assembly is installed on the upper rear side of the substrate 1. The horizontal lateral movement assembly is installed on the upper left front side of the substrate 1. The drive assembly 21 is installed on the horizontal vertical movement assembly. The fixed clamping assembly 22 is installed on the upper right front side of the substrate 1. The movable clamping assembly 23 is installed on the horizontal lateral movement assembly. The tension spring 26 is connected to the fixed clamping assembly 22 and the movable clamping assembly 23.

[0029] A clamping detection mechanism 3 is also installed on the upper front side of the substrate 1 to detect whether the fixed clamping assembly 22 and the movable clamping assembly 23 are performing clamping actions;

[0030] In this invention, the drive assembly 21 moves forward along the horizontal vertical moving assembly. During this movement, the drive assembly 21 drives the movable clamping assembly 23 to move, causing the movable clamping assembly 23 to move away from the fixed clamping assembly 22 along the horizontal horizontal moving assembly. The movement of the movable clamping assembly 23 stretches the tension spring 26. The robotic arm then pushes the right side of the charging pile main control board into the fixed clamping assembly 22. The drive assembly 21 then resets, and the tension spring 26 returns to its original position, causing the movable clamping assembly 23 to reset to the right and abut against the left side of the charging pile main control board. At this point, both sides of the charging pile main control board are fixed by the movable clamping assembly 23 and the fixed clamping assembly 22. Welding operations can then be performed on the charging pile main control board.

[0031] Furthermore, the clamping detection mechanism 3 can accurately determine whether the movable clamping component 23 has moved to the left, further improving the clamping stability of the device on the charging pile main control board. Through the cooperation of the movable clamping component 23 and the fixed clamping component 22, the device can perform faster and more accurate positioning and clamping of the charging pile main control board, reducing the operator's extra workload in positioning the welding parts, and ensuring that the welding parts are in the set welding point position. The operation is simple, further improving the practicality of the device.

[0032] like Figure 3 As shown, both the horizontal lateral movement component and the horizontal vertical movement component are composed of a guide rail 24 and a damping sliding block 25. The guide rail 24 of the horizontal vertical movement component is fixedly installed on the upper rear side of the base plate 1; the guide rail 24 of the horizontal lateral movement component is fixedly installed on the upper left front side of the base plate 1; the damping sliding block 25 is slidably connected to the guide rail 24.

[0033] like Figure 3 As shown, the drive assembly 21 includes a cylinder 211 and a push plate 212. The cylinder 211 is fixedly installed on the upper rear side of the base plate 1. The push plate 212 is fixedly installed on the output end of the cylinder 211. The push plate 212 is fixedly connected to the damping sliding block 25 of the horizontal and vertical moving assembly. A sliding arc groove 213 is provided on the left side of the front side of the push plate 212.

[0034] like Figure 3 As shown, the fixing clamping assembly 22 includes a fixing block 221, a fixing rod 222, and a clamping plate 223; the fixing block 221 is fixedly installed on the upper front right side of the base plate 1; the fixing rod 222 is fixedly installed on the upper right side of the fixing block 221; and the clamping plate 223 is fixedly installed on the front end of the fixing rod 222.

[0035] like Figure 3 As shown, the movable clamping assembly 23 includes a movable plate 231, a rotating wheel 232, a second fixed rod 233, and a second clamping plate 234; the movable plate 231 is fixedly installed on the damping sliding block 25 of the horizontal lateral movement assembly; the rotating wheel 232 is rotatably installed on the upper rear right side of the movable plate 231; the second fixed rod 233 is fixedly installed on the upper left side of the movable plate 231; and the second clamping plate 234 is fixedly installed on the front end of the second fixed rod 233.

[0036] The left end of the tension spring 26 is fixedly connected to the movable plate 231; the right end of the tension spring 26 is fixedly connected to the fixed block 221.

[0037] like Figure 4 As shown, the clamping and detection mechanism 3 includes a fixed cylinder 31, a pressure rod 32, a return spring 33, and a small column-type pressure sensor 34; the fixed cylinder 31 is fixedly installed on the upper front left side of the base plate 1; the pressure rod 32 is slidably connected to the fixed cylinder 31; one end of the return spring 33 is fixedly connected to the inner wall of the fixed cylinder 31; the other end of the return spring 33 is fixedly connected to the pressure rod 32; a small column-type pressure sensor 34 is fixedly installed at the inner bottom of the fixed cylinder 31; an inclined surface is provided on the upper right side of the pressure rod 32;

[0038] In this invention, the cylinder 211 works to push the push plate 212 to slide forward along the guide rail 24 following the damping sliding block 25 of the horizontal vertical moving component until the sliding arc groove 213 at the front end of the push plate 212 contacts the rotating wheel 232 on the movable plate 231. The push plate 212 then pushes the movable plate 231 to slide to the left along the guide rail 24 following the damping sliding block 25 of the horizontal transverse moving component. During the sliding process, the movable plate 231 also stretches the tension spring 26 to the left.

[0039] The robotic arm then pushes the right side of the charging pile main control board into the clamping plate 223. Then, the cylinder 211 drives the push plate 212 to reset backward. Then, the tension spring 26 returns to its original position, causing the movable plate 231 to move to the right and reset. During the movement, the clamping plate 234 will abut against the left side of the charging pile main control board. At this time, the left and right sides of the charging pile main control board will be fixed by the clamping plate 234 and the clamping plate 223.

[0040] Furthermore, as the movable plate 231 moves the clamping plate 234 to the left, the clamping plate 234 will touch the inclined surface on the upper right side of the pressure rod 32, and drive the pressure rod 32 to move downward along the fixed cylinder 31. At this time, the pressure rod 32 will compress the return spring 33 downward until the lower end of the pressure rod 32 touches the small column pressure sensor 34. The pressure reading detected by the small column pressure sensor 34 changes, and it can be determined that the movable plate 231 has performed the action of moving to the left. If the pressure reading detected by the small column pressure sensor 34 does not change, it can remind the staff that there is an abnormality in the welding of the main control board, which makes it convenient for the operator to inspect and maintain the feeding part or the clamping part, and further improves the clamping stability of the device for the charging pile main control board.

[0041] Example 2: In some embodiments, such as Figure 5 As shown, in a preferred embodiment of this utility model, the clamping plate 223 and the clamping plate 234 are provided with an air inlet chamber; an air pipe 4 is fixedly installed at the far ends of the clamping plate 223 and the clamping plate 234; a plurality of air holes 5 are provided at the near ends of the clamping plate 223 and the clamping plate 234; the air pipe 4 is connected to the air inlet chamber; the air inlet chamber is connected to the air holes 5; the outer end of the air pipe 4 is connected to the fan.

[0042] In this utility model, when the main control board of the charging pile is soldered, the soldering method is usually adopted. Soldering generally generates a high temperature of 320℃-350℃, but the temperature resistance of the electronic components on the main control board of the charging pile is usually less than 105℃. At this time, the high temperature generated by soldering can easily damage the electronic components.

[0043] After clamping plate 223 and clamping plate 234 clamp and fix the main control board of the charging pile, the fan works to deliver cold air into the air pipe 4. The cold air enters the air inlet chamber and is then discharged through the air hole 5 to the clamping position of the main control board. This reduces the temperature generated when the main control board of the charging pile is soldered with a soldering iron, achieves effective temperature control, improves heat dissipation efficiency, and avoids high temperature damage to the electronic components set on the main control board of the charging pile.

[0044] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-precision welding and positioning fixture for the main control board of a charging pile, comprising a base plate (1), characterized in that: It also includes a flexible centering clamping mechanism (2); a flexible centering clamping mechanism (2) for positioning and clamping the main control board of the charging pile is installed on the upper rear side of the substrate (1); The flexible centering clamping mechanism (2) includes a drive assembly (21), a fixed clamping assembly (22), a movable clamping assembly (23), a horizontal lateral movement assembly, a horizontal vertical movement assembly, and a tension spring (26). The horizontal lateral movement assembly and the horizontal vertical movement assembly have the same structure and function, only their installation positions are different. The horizontal vertical movement assembly is installed on the upper rear side of the substrate (1). The horizontal lateral movement assembly is installed on the upper left front side of the substrate (1). The drive assembly (21) is installed on the horizontal vertical movement assembly. The fixed clamping assembly (22) is installed on the upper right front side of the substrate (1). The movable clamping assembly (23) is installed on the horizontal lateral movement assembly. The tension spring (26) is connected to the fixed clamping assembly (22) and the movable clamping assembly (23).

2. The high-precision welding and positioning fixture for the main control board of the charging pile according to claim 1, characterized in that, The upper front side of the substrate (1) is also equipped with a clamping detection mechanism (3) for detecting whether the fixed clamping assembly (22) and the movable clamping assembly (23) are performing clamping actions.

3. The high-precision welding and positioning fixture for the main control board of the charging pile according to claim 1, characterized in that, Both the horizontal lateral movement component and the horizontal vertical movement component are composed of a guide rail (24) and a damping sliding block (25). The guide rail (24) of the horizontal vertical movement component is fixedly installed on the upper rear side of the base plate (1); the guide rail (24) of the horizontal lateral movement component is fixedly installed on the upper left front side of the base plate (1); the damping sliding block (25) is limited and slidably connected to the guide rail (24).

4. The high-precision welding and positioning fixture for the main control board of the charging pile according to claim 3, characterized in that, The driving component (21) includes a control component for driving the push plate (212) to move and the push plate (212). The control component is installed on the upper rear side of the base plate (1). The control component is connected to the push plate (212). The push plate (212) is fixedly connected to the damping sliding block (25) of the horizontal and vertical moving component. A sliding arc groove (213) is provided on the left side of the front side of the push plate (212).

5. The high-precision welding and positioning fixture for the main control board of the charging pile according to claim 4, characterized in that, The fixed clamping assembly (22) includes a fixed block (221), a fixed rod (222), and a clamping plate (223); the fixed block (221) is fixedly installed on the upper front right side of the base plate (1); the fixed rod (222) is fixedly installed on the upper right side of the fixed block (221); and the clamping plate (223) is fixedly installed at the front end of the fixed rod (222).

6. The high-precision welding and positioning fixture for the main control board of the charging pile according to claim 5, characterized in that, The movable clamping assembly (23) includes a movable plate (231), a rotating wheel (232), a second fixed rod (233), and a second clamping plate (234). The movable plate (231) is fixedly installed on the damping sliding block (25) of the horizontal transverse moving assembly. The rotating wheel (232) is rotatably installed on the upper rear right side of the movable plate (231). The second fixed rod (233) is fixedly installed on the upper left side of the movable plate (231). The second clamping plate (234) is fixedly installed at the front end of the second fixed rod (233).

7. The high-precision welding and positioning fixture for the main control board of the charging pile according to claim 6, characterized in that, The left end of the tension spring (26) is fixedly connected to the movable plate (231); the right end of the tension spring (26) is fixedly connected to the fixed block (221).

8. The high-precision welding and positioning fixture for the main control board of the charging pile according to claim 2, characterized in that, The clamping and detection mechanism (3) includes a fixed cylinder (31), a pressure rod (32), a return spring (33), and a small column pressure sensor (34); the fixed cylinder (31) is fixedly installed on the upper front left side of the base plate (1); the pressure rod (32) is slidably connected to the fixed cylinder (31); one end of the return spring (33) is fixedly connected to the inner wall of the fixed cylinder (31); the other end of the return spring (33) is fixedly connected to the pressure rod (32); a small column pressure sensor (34) is fixedly installed at the inner bottom of the fixed cylinder (31); an inclined surface is provided on the upper right side of the pressure rod (32).

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