Batch kettle for equipping with silicone emulsion

Abstract

The utility model discloses a be equipped with organic silicon emulsion's batching kettle relates to organic silicon emulsion preparation equipment technical field, including bearing frame, the outside of bearing frame is provided with the mechanism that turns over, the mechanism that turns over includes toothed disc, the fixed surface of toothed disc and bearing frame is connected, the fixed surface of toothed disc is engaged and is connected with gear, the fixed surface of gear is fixedly connected with connecting rod, the one end fixedly connected with first sprocket of connecting rod away from gear, the outer surface transmission connection of first sprocket has transmission chain, this be equipped with organic silicon emulsion's batching kettle through the cooperation setting of spare part in mechanism that turns over, realized through the drive inner kettle body synchronous linkage turning over blade plate rotation, can carry out multidirectional turning over to the raw materials in inner kettle body, not only effectively promoted the mixing efficiency of raw material, but also can prevent the stratification phenomenon of different density raw materials in the mixing process, thereby significantly improve the homogenization degree of final batching.

Description

Technical Field

[0001] This utility model relates to the technical field of organosilicon emulsion preparation equipment, specifically to a mixing tank for preparing organosilicon emulsions. Background Technology

[0002] Organosilicon emulsions are aqueous dispersion systems made by emulsifying polysiloxane compounds. They combine the flexibility of organic materials with the high-temperature resistance of inorganic materials. They have excellent thermal stability, lubricity, and water resistance, and are widely used in textile auxiliaries, coating additives, personal care products, and industrial release agents. A mixing tank is required in the preparation of organosilicon emulsions.

[0003] A search revealed a Chinese patent with publication number CN205517481U that discloses a high-efficiency and simple batching vessel for preparing organosilicon emulsions. The vessel includes a vessel body, a stirring motor is installed on the top of the vessel body, and the rotating shaft of the stirring motor is fixedly connected to a stirring main shaft. This device greatly improves batching efficiency and reduces the production cost of the equipment through stirring.

[0004] While the above-mentioned method can stir the raw materials, it can only stir the raw materials laterally and lacks axial circulation. This unidirectional stirring method can easily cause the raw materials with different densities to separate, which seriously affects the quality of the batching. To address this issue, we provide a batching tank for preparing silicone emulsions. Utility Model Content

[0005] The purpose of this invention is to provide a mixing tank for preparing silicone emulsions, in order to solve the problems raised in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mixing tank for preparing organosilicon emulsion, comprising a support frame, a tilting mechanism provided on the outside of the support frame, the tilting mechanism comprising a gear disk, the outer surface of the gear disk being fixedly connected to the support frame, a gear meshing with the outer surface of the gear disk, a connecting rod being fixedly connected to the outer surface of the gear, a first sprocket being fixedly connected to the end of the connecting rod away from the gear, a transmission chain being drivenly connected to the outer surface of the first sprocket, a second sprocket being drivenly connected to the outer surface of the transmission chain, and a heating mechanism provided on the outside of the support frame, the heating mechanism comprising a limiting plate.

[0007] Preferably, a drive rod is fixedly connected to the outer surface of the second sprocket, and a flipping blade is fixedly connected to the outer surface of the drive rod. By driving the second sprocket to rotate, the drive rod can be rotated synchronously.

[0008] Preferably, the inner wall of the support frame is rotatably connected to the drive frame via a connecting shaft. The connecting shaft on the surface of the drive frame is rotatably connected to the gear disc. The inner wall of the drive frame is rotatably connected to the connecting rod and the drive rod. The outer surface of the drive frame is fixedly connected to the connecting shaft. The outer surface of the support frame is provided with a rotating groove that matches the connecting shaft. The connecting shaft and the rotating groove are connected by a bearing, thereby making the drive frame more stable when it rotates.

[0009] Preferably, the inner wall of the drive frame is fixedly connected to an outer vessel body, the inner wall of the outer vessel body is fixedly connected to a limiting plate, the inner wall of the outer vessel body is fixedly connected to an inner vessel body, the inner wall of the inner vessel body is rotatably connected to a drive rod, and the outer vessel body is made of heat-insulating material to effectively insulate its interior.

[0010] Preferably, a drive motor is fixedly connected to the inner wall of the support frame, the output end of the drive motor is fixedly connected to the connecting shaft on the surface of the drive frame, the drive motor is electrically connected to the municipal power supply through a wire, and a control button for the drive motor is installed on the outer surface of the support frame, which can be used to start and stop the drive motor.

[0011] Preferably, a heating wire is fixedly connected to the inner wall of the limiting plate, and both ends of the heating wire penetrate the outer vessel body and are fixedly connected to the outer vessel body. The limiting plate effectively fixes the heating wire.

[0012] Preferably, a storage battery is fixedly connected to the outer surface of the outer vessel body, and the two ends of the heating wire are electrically connected to the storage battery. By turning on the storage battery, the heating wire is heated, thereby effectively heating the inner vessel body.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This application achieves multi-directional turning of raw materials in the inner vessel by driving the inner vessel to rotate synchronously with the turning blades through the coordinated arrangement of the components in the turning mechanism. This not only effectively improves the mixing efficiency of the raw materials, but also prevents the stratification of raw materials of different densities during the mixing process, thereby significantly improving the homogenization of the final batch.

[0015] 2. This application achieves heating of the inner vessel by energizing the heating wire with the battery, thereby improving dispersibility and homogeneity, killing microorganisms in the emulsion, and extending the product's shelf life through the coordinated arrangement of the components in the heating mechanism. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2This is a three-dimensional structural diagram of the flipping mechanism of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the heating mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the inner vessel of this utility model.

[0020] The following are the labeling elements in the diagram: 1. Support frame; 2. Tilting mechanism; 201. Gear disc; 202. Gear; 203. Connecting rod; 204. First sprocket; 205. Transmission chain; 206. Second sprocket; 207. Drive rod; 208. Tilting blade; 209. Drive frame; 210. Outer vessel body; 211. Inner vessel body; 212. Drive motor; 3. Heating mechanism; 301. Limiting plate; 302. Heating wire; 303. Battery. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides a technical solution for a mixing tank for preparing silicone emulsion, including a support frame 1. A flipping mechanism 2 is provided on the outside of the support frame 1. The flipping mechanism 2 includes a gear disk 201. The outer surface of the gear disk 201 is fixedly connected to the support frame 1. A gear 202 is meshed with the outer surface of the gear disk 201. A connecting rod 203 is fixedly connected to the outer surface of the gear 202. The inner wall of the gear disk 201 is connected to a connecting shaft on the surface of the drive frame 209 through a bearing. The support frame 1 effectively fixes the gear disk 201, making the connecting rod 203 more stable when it rotates in mesh.

[0023] A first sprocket 204 is fixedly connected to the end of the connecting rod 203 away from the gear 202. A transmission chain 205 is driven to the outer surface of the first sprocket 204. A second sprocket 206 is driven to the outer surface of the transmission chain 205. By driving the first sprocket 204 to rotate, and with the coordinated action of the transmission chain 205, the second sprocket 206 can be driven to rotate synchronously.

[0024] A housing is fixedly connected between the first sprocket 204 and the second sprocket 206. The housing is not shown in the attached drawing for the sake of visual clarity. The housing not only limits the movement of the first sprocket 204, the transmission chain 205 and the second sprocket 206, but also prevents the three from failing to operate normally due to external factors.

[0025] A drive rod 207 is fixedly connected to the outer surface of the second sprocket 206, and a turning blade 208 is fixedly connected to the outer surface of the drive rod 207. By driving the drive rod 207, the turning blade 208 is rotated, thereby agitating the emulsion raw materials in the inner vessel 211. Since the end of the turning blade 208 away from the drive rod 207 is in contact with the inner wall of the inner vessel 211, it can also scrape and clean the inner wall of the inner vessel 211 during the agitation process, thereby significantly improving the uniformity of raw material mixing.

[0026] The inner wall of the support frame 1 is rotatably connected to the drive frame 209 via a connecting shaft. The connecting shaft on the surface of the drive frame 209 is rotatably connected to the gear disc 201. The inner wall of the drive frame 209 is rotatably connected to the connecting rod 203 and the drive rod 207. The outer surface of the drive frame 209 is fixedly connected to the connecting shaft. The outer surface of the support frame 1 is provided with a rotating groove that matches the connecting shaft. The connecting shaft and the rotating groove are connected by a bearing, which makes the drive frame 209 more stable when it is driven to rotate. The drive frame 209 effectively limits the movement of the connecting rod 203 and the drive rod 207.

[0027] The inner wall of the drive frame 209 is fixedly connected to the outer vessel body 210. The inner wall of the outer vessel body 210 is fixedly connected to the limiting plate 301. The inner wall of the outer vessel body 210 is fixedly connected to the inner vessel body 211. The inner wall of the inner vessel body 211 is rotatably connected to the drive rod 207. The outer vessel body 210 is made of heat-insulating material, which effectively insulates its interior. The inner vessel body 211 is made of a material that can quickly transfer heat, so that when the heating wire 302 is heated, the heat can be quickly transferred to the interior of the inner vessel body 211.

[0028] Heating the inner vessel 211 can improve dispersibility and homogeneity, accelerate dissolution and reaction, shorten mixing time and sterilization, among other benefits.

[0029] A drive motor 212 is fixedly connected to the inner wall of the support frame 1. The output end of the drive motor 212 is fixedly connected to the connecting shaft on the surface of the drive frame 209. The drive motor 212 is electrically connected to the municipal power supply through wires. The outer surface of the support frame 1 is equipped with a control button for the drive motor 212. The drive motor 212 can be started and stopped by the control button.

[0030] The drive motor 212 is a common electrical device in the prior art. This application will not elaborate on its model and internal structure. It can also be replaced by other power sources.

[0031] like Figure 1 and Figure 3 As shown, a heating mechanism 3 is provided on the outside of the support frame 1. The heating mechanism 3 includes a limiting plate 301. A heating wire 302 is fixedly connected to the inner wall of the limiting plate 301. Both ends of the heating wire 302 pass through the outer vessel body 210 and are fixedly connected to the outer vessel body 210. The limiting plate 301 effectively fixes the heating wire 302, so that when the drive frame 209 is driven to rotate, the heating wire 302 can be more stably limited between the outer vessel body 210 and the inner vessel body 211.

[0032] A storage battery 303 is fixedly connected to the outer surface of the outer vessel body 210. The two ends of the heating wire 302 are electrically connected to the storage battery 303. By turning on the storage battery 303, the heating wire 302 is heated, thereby effectively heating the inner vessel body 211.

[0033] The structural diagrams of the components shown in the attached figures are exemplary. The specific implementation should be adapted and optimized by considering the functional requirements, assembly conditions and process limitations in the actual application scenario, and adjusting the structural parameters, size specifications and connection methods accordingly.

[0034] Working principle: First, by connecting to the municipal power supply, the drive motor 212 is turned on, driving the drive frame 209 to rotate. The rotation of the drive frame 209 causes the inner vessel 211 in the inner wall of the outer vessel 210 to rotate. Second, during the rotation of the drive frame 209, and in coordination with the gear disc 201, the gear 202 rotates synchronously. The rotation of the gear 202 drives the connecting rod 203 to rotate, which in turn drives the first sprocket 204 to rotate. The rotation of the first sprocket 204 drives the transmission chain 205, which in turn drives the drive mechanism on the surface of the second sprocket 206. Rotating rod 207 drives the rotating blades 208 on its surface to rotate synchronously, effectively agitating the emulsion in the inner vessel 211. This achieves multi-directional agitation of the raw materials in the inner vessel 211, not only effectively improving the mixing efficiency of the raw materials but also preventing stratification of raw materials of different densities during the mixing process, significantly improving the homogenization of the final batch. During the batching process, the battery 303 is simultaneously turned on to energize and heat the heating wire 302, thereby heating the inner vessel 211, effectively killing microorganisms in the emulsion and extending the product's shelf life.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A mixing vessel for preparing silicone emulsions, comprising a support frame (1), characterized in that: The support frame (1) is provided with a flipping mechanism (2) on its exterior. The flipping mechanism (2) includes a gear disc (201). The outer surface of the gear disc (201) is fixedly connected to the support frame (1). The outer surface of the gear disc (201) is meshed with a gear (202). The outer surface of the gear (202) is fixedly connected with a connecting rod (203). The end of the connecting rod (203) away from the gear (202) is fixedly connected with a first sprocket (204). The outer surface of the first sprocket (204) is driven by a transmission chain (205). The outer surface of the transmission chain (205) is driven by a second sprocket (206). The support frame (1) is provided with a heating mechanism (3). The heating mechanism (3) includes a limiting plate (301).

2. The mixing tank for preparing organosilicon emulsion according to claim 1, characterized in that: A drive rod (207) is fixedly connected to the outer surface of the second sprocket (206), and a flap plate (208) is fixedly connected to the outer surface of the drive rod (207).

3. The mixing tank for preparing organosilicon emulsion according to claim 2, characterized in that: The inner wall of the support frame (1) is rotatably connected to the drive frame (209) via a connecting shaft. The connecting shaft on the surface of the drive frame (209) is rotatably connected to the gear disc (201). The inner wall of the drive frame (209) is rotatably connected to the connecting rod (203) and the drive rod (207).

4. The mixing tank for preparing organosilicon emulsion according to claim 3, characterized in that: The inner wall of the drive frame (209) is fixedly connected to the outer vessel body (210), the inner wall of the outer vessel body (210) is fixedly connected to the limiting plate (301), the inner wall of the outer vessel body (210) is fixedly connected to the inner vessel body (211), and the inner wall of the inner vessel body (211) is rotatably connected to the drive rod (207).

5. The mixing tank for preparing organosilicon emulsion according to claim 3, characterized in that: A drive motor (212) is fixedly connected to the inner wall of the support frame (1), and the output end of the drive motor (212) is fixedly connected to the connecting shaft on the surface of the drive frame (209).

6. The mixing tank for preparing organosilicon emulsion according to claim 4, characterized in that: A heating wire (302) is fixedly connected to the inner wall of the limiting plate (301), and the two ends of the heating wire (302) penetrate the outer vessel body (210) and are fixedly connected to the outer vessel body (210).

7. The mixing tank for preparing organosilicon emulsion according to claim 6, characterized in that: A storage battery (303) is fixedly connected to the outer surface of the outer vessel body (210), and the two ends of the heating wire (302) are electrically connected to the storage battery (303).

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