Aluminum profile bending and cutting integrated machine

Abstract

This utility model discloses an integrated aluminum profile bending and cutting machine, relating to the field of aluminum profile processing technology. It includes a base plate, on which a processing table is fixedly mounted. A turntable is rotatably mounted inside the processing table, and an arc control block is fixedly mounted on the turntable. An extrusion column is adjustablely mounted on the turntable. A second cutting machine is fixedly mounted on the arc control block. A clamping assembly is mounted on the processing table, and a first cutting machine is mounted on the side of the clamping assembly. Starting the motor drives the drive wheel to rotate, thereby rotating the extrusion column, which, in conjunction with the arc control block, achieves bending of the aluminum profile. Starting the second cutting machine cuts the bent portion of the aluminum profile tube, and starting the first cutting machine cuts the straight section of the aluminum profile tube. This solves the problem in the prior art where, when small-size bending is required, a secondary cutting of the bent portion is necessary, affecting the processing efficiency of the aluminum profile.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, specifically an integrated machine for bending and cutting aluminum profiles. Background Technology

[0002] For batches of aluminum profiles bent into circles before being cut by a cutting machine, there's an additional transfer process. Could a mechanism be added after bending for direct cutting during batch production? This would allow for faster product completion, while secondary processing would result in higher costs and better quality control.

[0003] Chinese utility model patent application CN218283309U discloses an integrated bending and cutting mechanism for round steel with adjustable angle: It includes a base plate, a bottom turntable rotatably mounted on the top of the base plate, and a drive motor fixedly mounted on one side of the top of the base plate. A top turntable is fixedly connected to the top of the bottom turntable, and an extrusion column for extruding and bending the round steel is fixedly mounted on one side of the top of the top turntable. An arc control block is fixedly mounted at the center of the top turntable by bolts, and a support plate is rotatably connected to the outer wall of the top turntable. A linear motor is fixedly mounted on one side of the top of the support plate.

[0004] However, existing technologies still have shortcomings:

[0005] The above settings limit the length of the bending section due to the fixed positions of the extrusion column and the curvature control block. When small-sized bending is required, the bending section needs to be cut again, which affects the processing efficiency of the aluminum profile. Utility Model Content

[0006] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes an integrated aluminum profile bending and cutting machine to solve the problem in the prior art where, when small-size bending is required, a secondary cutting of the bent portion is necessary, affecting the processing efficiency of the aluminum profile.

[0007] To achieve the above objectives, this utility model proposes an integrated aluminum profile bending and cutting machine, including a base plate, a processing table fixedly installed on the base plate, a turntable rotatably arranged inside the processing table, an arc control block fixedly installed on the turntable, an extrusion column adjustablely arranged on the turntable, a second cutting machine fixedly arranged on the arc control block, a clamping assembly arranged on the processing table, and a first cutting machine arranged on the side of the clamping assembly.

[0008] As a further embodiment of this utility model: a motor is fixedly installed on the base plate, and a transmission component is provided between the motor and the turntable.

[0009] As a further embodiment of this utility model: the transmission component includes a driving wheel, a transmission belt, and a driven wheel. The driving wheel is fixedly connected to the output shaft of the motor, the driven wheel is fixedly connected to the bottom of the turntable, and the transmission belt is sleeved on the driving wheel and the driven wheel.

[0010] As a further embodiment of this utility model: the driving wheel and the driven wheel are rotatably connected to the base plate.

[0011] As a further embodiment of this utility model: a mounting bracket is fixedly installed on the base plate, and a motor is fixedly installed inside the mounting bracket.

[0012] As a further embodiment of this utility model: an adjustment groove is provided on the turntable, the lower end of the extrusion column is slidably connected to the adjustment groove, a limit bolt is provided below the adjustment groove, and the limit bolt is threadedly connected to the extrusion column and the turntable.

[0013] As a further embodiment of this utility model: the clamping assembly includes a movable baffle and a positioning baffle; the positioning baffle is fixedly disposed on the processing table, and the movable baffle is slidably disposed on the processing table.

[0014] As a further embodiment of this utility model: an electric push rod is fixedly installed on the side of the processing table, and the output shaft of the electric push rod is fixedly connected to the movable baffle.

[0015] As a further embodiment of this utility model: a roller is rotatably arranged between the movable baffle and the positioning baffle.

[0016] As a further embodiment of this utility model: a limiting cutting groove is provided on the processing table, and the first cutting machine corresponds to the limiting cutting groove.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] By setting an extrusion column with an adjustable position, a second cutting machine is fixedly installed on the curvature control block, and a first cutting machine is installed near the clamping assembly. The extrusion column is adjustable, which facilitates bending operations on aluminum profile tubes of different sizes. The second cutting machine is used to cut the bent part of the aluminum profile tube and adjust the size of the bent part to adapt to assembly under different working conditions. The first cutting machine is used to cut the straight section of the aluminum profile tube to facilitate the processing of the next section of aluminum profile. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the processing state structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the turntable and transmission components of this utility model.

[0022] In the diagram: 1. Base plate; 2. Processing table; 3. Turntable; 4. Curvature control block; 5. Extrusion column; 6. Motor; 7. Mounting bracket; 8. First cutting machine; 9. Second cutting machine; 10. Electric push rod; 11. Movable baffle; 12. Positioning baffle; 13. Roller; 14. Adjustment groove; 15. Aluminum profile tube; 16. Limit bolt; 17. Drive wheel; 18. Transmission belt; 19. Driven wheel; 20. Limit cutting groove. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] like Figure 1-3 As shown, an integrated aluminum profile bending and cutting machine includes a base plate 1, a processing table 2 fixedly mounted on the base plate 1, a turntable 3 rotatably mounted inside the processing table 2, a mounting frame 7 fixedly mounted on the base plate 1, and a motor 6 fixedly mounted inside the mounting frame 7. The motor 6 is located on one side of the processing table 2. A transmission component is provided between the motor 6 and the turntable 3 to drive the rotation of the turntable 3. Specifically, the transmission component includes a drive wheel 17, a transmission belt 18, and a driven wheel 19. The drive wheel 17 is fixedly connected to the output shaft of the motor 6. The driven wheel 19 is fixedly connected to the bottom of the turntable 3. The transmission belt 18 is sleeved on the driving wheel 17 and the driven wheel 19. The driving wheel 17 and the driven wheel 19 are rotatably connected to the base plate 1. When the motor 6 is started, the driving wheel 17 is driven to rotate. Through the transmission belt 18, the driven wheel 19 is driven to rotate, thereby driving the turntable 3 to rotate. In this embodiment, the diameter of the driving wheel 17 is smaller than that of the driven wheel 19 to increase the transmission ratio and reduce the rotation speed of the turntable 3, which facilitates the subsequent bending processing on the turntable 3.

[0025] As one embodiment of this invention, an arc control block 4 is fixedly installed on the turntable 3, and an extrusion column 5 is adjustablely installed on the turntable 3. Specifically, an adjustment groove 14 is provided on the turntable 3, and the lower end of the extrusion column 5 is slidably connected to the adjustment groove 14. A limit bolt 16 is provided below the adjustment groove 14, and the limit bolt 16 is threadedly connected to the extrusion column 5 and the turntable 3. Tightening the limit bolt 16 fixes the position of the extrusion column 5 on the turntable 3. The extrusion column 5 is adjustable, which facilitates bending operations on aluminum profile tubes 15 of different sizes. A second cutting machine 9 is fixedly installed on the arc control block 4. The second cutting machine 9 is a conventional cutting device with a robotic arm. The second cutting machine 9 is used to cut the bent part of the aluminum profile tube 15 and adjust the size of the bent part to adapt to different working conditions, thereby increasing the bending range of the device and the size of the adjustable bent part.

[0026] As one embodiment of this invention, a clamping assembly for the aluminum profile tube 15 is provided on the processing table 2. The clamping assembly includes a movable baffle 11 and a positioning baffle 12. The positioning baffle 12 is fixedly disposed on the processing table 2, and the movable baffle 11 is slidably disposed on the processing table 2. An electric push rod 10 is fixedly installed on the side of the processing table 2. The output shaft of the electric push rod 10 is fixedly connected to the movable baffle 11. The aluminum profile tube 15 is placed between the movable baffle 11 and the positioning baffle 12. The electric push rod 10 is activated to drive the movable baffle 11 to move closer to the positioning baffle 12, thereby clamping the aluminum profile tube 15. In order to prevent damage to the aluminum profile tube 15 during clamping and to increase the safety of clamping, a roller 13 is rotatably disposed between the movable baffle 11 and the positioning baffle 12.

[0027] As one embodiment of this example, a limiting cutting groove 20 is provided on the processing table 2. The limiting cutting groove 20 is located on one side close to the positioning baffle 12. A first cutting machine 8 is fixedly installed on the processing table 2. The first cutting machine 8 is used to cut the straight section of the aluminum profile tube 15. Both the first cutting machine 8 and the second cutting machine 9 are cutting devices with robotic arms.

[0028] Working principle:

[0029] Place one end of the aluminum profile to be bent between the clamping components and close to the positioning baffle 12, and the other end close to the curvature control block 4. Start the electric push rod 10 to drive the movable baffle 11 to move closer to the positioning baffle 12 to clamp the aluminum profile tube 15. Adjust the position of the extrusion column 5 according to the size of the aluminum profile, and fix it after adjustment. Then start the motor 6 to drive the drive wheel 17 to rotate. Through the transmission belt 18, the driven wheel 19 is driven to rotate, thereby driving the turntable 3 to rotate and the extrusion column 5 to rotate. In cooperation with the curvature control block 4, the aluminum profile is bent. Start the second cutting machine 9 to cut the bent part of the aluminum profile tube 15. Start the first cutting machine 8 to cut the straight section of the aluminum profile tube 15.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. An integrated machine for bending and cutting aluminum profiles, characterized in that, Includes a base plate (1), on which a processing table (2) is fixedly installed, a turntable (3) is rotatably arranged inside the processing table (2), an arc control block (4) is fixedly installed on the turntable (3), an extrusion column (5) is adjustablely arranged on the turntable (3), a second cutting machine (9) is fixedly arranged on the arc control block (4), a clamping assembly is arranged on the processing table (2), and a first cutting machine (8) is arranged on the side of the clamping assembly.

2. The aluminum profile bending and cutting integrated machine according to claim 1, characterized in that, A motor (6) is fixedly installed on the base plate (1), and a transmission component is provided between the motor (6) and the turntable (3).

3. The aluminum profile bending and cutting integrated machine according to claim 2, characterized in that, The transmission components include a drive wheel (17), a transmission belt (18), and a driven wheel (19). The drive wheel (17) is fixedly connected to the output shaft of the motor (6), and the driven wheel (19) is fixedly connected to the bottom of the turntable (3). The transmission belt (18) is sleeved on the drive wheel (17) and the driven wheel (19).

4. The aluminum profile bending and cutting integrated machine according to claim 3, characterized in that, The driving wheel (17) and the driven wheel (19) are rotatably connected to the base plate (1).

5. The aluminum profile bending and cutting integrated machine according to claim 2, characterized in that, A mounting bracket (7) is fixedly installed on the base plate (1), and a motor (6) is fixedly installed inside the mounting bracket (7).

6. The aluminum profile bending and cutting integrated machine according to claim 1, characterized in that, An adjustment groove (14) is provided on the turntable (3). The lower end of the extrusion column (5) is slidably connected to the adjustment groove (14). A limit bolt (16) is provided below the adjustment groove (14). The limit bolt (16) is threadedly connected to the extrusion column (5) and the turntable (3).

7. The aluminum profile bending and cutting integrated machine according to claim 1, characterized in that, The clamping assembly includes a movable baffle (11) and a positioning baffle (12); the positioning baffle (12) is fixedly disposed on the processing table (2), and the movable baffle (11) is slidably disposed on the processing table (2).

8. The aluminum profile bending and cutting integrated machine according to claim 7, characterized in that, An electric push rod (10) is fixedly installed on the side of the processing table (2), and the output shaft of the electric push rod (10) is fixedly connected to the movable baffle (11).

9. The aluminum profile bending and cutting integrated machine according to claim 7, characterized in that, A roller (13) is rotatably arranged between the movable baffle (11) and the positioning baffle (12).

10. The aluminum profile bending and cutting integrated machine according to claim 1, characterized in that, The processing table (2) has a limiting cutting groove (20), and the first cutting machine (8) corresponds to the limiting cutting groove (20).

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