A pallet separating structure for ton bag shaping

Abstract

This utility model discloses a pallet separation structure for shaping ton bags, relating to the technical field of material handling equipment. The utility model includes a support frame, and further includes: a shaping part installed within the support frame; four guide parts, all located within the support frame; the shaping part includes four side clamping assemblies, all located within the support frame; and a top-pressing assembly located within the support frame. By incorporating the shaping part, this utility model solves the problem of existing pallet separation structures being inconvenient for shaping materials from multiple angles and directions during use. This results in materials piling haphazardly within the ton bag, making it difficult to form a regular geometric shape. This irregular shape not only occupies more space during storage but also causes swaying during transportation due to a shift in the center of gravity, increasing loading and unloading difficulties and posing safety hazards.

Description

Technical Field

[0001] This utility model belongs to the technical field of material handling equipment, and in particular relates to a pallet separation structure for shaping ton bags. Background Technology

[0002] In the process of handling ton bag materials, ton bag shaping and pallet separation are crucial steps. Existing ton bag shaping and pallet separation equipment suffers from poor shaping effects and low separation efficiency. Some equipment cannot shape ton bags from all angles, resulting in irregular shapes that affect subsequent storage and transportation. Moreover, during pallet separation, incomplete separation of ton bags from pallets is common, requiring manual reprocessing, which increases production costs and labor intensity. Therefore, it is necessary to design a mechanism that can achieve efficient ton bag shaping and pallet separation.

[0003] However, the existing pallet separation structure is not convenient for shaping materials from multiple angles and directions during use. This makes the materials pile up randomly in the ton bag and difficult to form a regular geometric shape. This irregular shape not only takes up more space during storage, but also causes shaking due to the shift in the center of gravity during transportation, increasing the difficulty of loading and unloading and posing safety hazards. Utility Model Content

[0004] The purpose of this utility model is to provide a pallet separation structure for shaping ton bags. By setting a shaping part, it solves the problem that the existing pallet separation structure is not convenient for shaping materials from multiple angles and directions during use. This makes the materials pile up randomly in the ton bag and difficult to form a regular geometric shape. This irregular shape not only occupies more space during storage, but also causes shaking due to the shift of the center of gravity during transportation, increasing the difficulty of loading and unloading and posing safety hazards.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a tray separation structure for shaping ton bags, comprising a support frame, the support frame including an upper rectangular frame and a lower rectangular frame integrated together; a shaping part, the shaping part being installed inside the lower rectangular frame, the shaping part including: four side clamping assemblies, the four side clamping assemblies being distributed on the four sides of the lower rectangular frame, each side clamping assembly including a support block one fixedly connected to one side of the lower rectangular frame, a hydraulic cylinder one fixedly connected to the support block one, the output shaft of the hydraulic cylinder one extending through the support block one to the center of the lower rectangular frame and having a support block two fixedly connected to its end, a clamping plate one that contacts the ton bag fixedly connected to the side of the support block two opposite to the hydraulic cylinder; and a top pressing assembly, the top pressing assembly being located at the center of the upper rectangular frame for contacting the ton bag.

[0007] Furthermore, it also includes a guide portion for the stable operation of four guide side clamping assemblies located within the bracket. The guide portion includes: a connecting assembly connecting the clamping plate and the top of one side of the lower rectangular bracket; and two limiting assemblies, which are disposed on the top of one side of the lower rectangular bracket and slide in cooperation with the connecting assembly.

[0008] Furthermore, the top pressing assembly includes a support block three fixedly connected to the center of the top of the upper rectangular frame. A hydraulic cylinder two is fixedly connected inside the support block three. The output shaft of the hydraulic cylinder two extends downward through the support block three and its end is fixedly connected to a clamping plate two. Four sliding parts are fixedly connected to the clamping plate two and evenly distributed around the center. The four sliding parts on the clamping plate two serve as guides and limiters, thereby achieving a stable top pressing action.

[0009] Furthermore, the connecting assembly includes: a second connecting rod parallel to the top of one side of the lower rectangular frame; two sets of first connecting rods fixed to both ends of the second connecting rod, extending into the bracket and fixed to the first clamping plate, each set of first connecting rods including two spaced-apart first connecting rods; a fixing plate fixed to the top of the ends of the two sets of first connecting rods, which is fixedly connected to the first clamping plate through the top fixing plate, and the second connecting rod at the other end cooperates with the limiting assembly to realize the stable connection and position transfer of the first clamping plate with other components.

[0010] Furthermore, the limiting component includes a limiting base fixedly connected to the top of one side of the lower rectangular frame. The top of the limiting base is provided with a limiting member, which includes a limiting groove formed on the top of the limiting base. The bottom of the connecting rod two is fixedly connected to a limiting block that is slidably connected to the limiting groove. The limiting block that slides in the top limiting groove is fixed to the connecting rod two, thereby limiting the movement trajectory of the connecting component and ensuring the positional accuracy of the overall structure during operation.

[0011] Furthermore, the sliding member includes a limiting rod with one end fixedly connected to the top of the clamping plate two, and the other end of the limiting rod is slidably connected to a support block four installed on the top of the upper rectangular frame.

[0012] This utility model has the following beneficial effects:

[0013] 1. By setting up a shaping section, the pallet and materials are first placed between the side clamping components. The hydraulic cylinder one is activated to drive the clamping plate one to squeeze the materials from the side, causing them to detach from the pallet. Then, the hydraulic cylinder two is activated. With the guidance of the limit rod and the support block four, the clamping plate two applies pressure to the top of the materials, thus completing the all-round shaping of the materials. This allows for all-round shaping of the ton bags, making the ton bags regular in shape, which not only facilitates subsequent storage and transportation but also saves transportation space.

[0014] 2. By setting a guide part, the connecting component is connected to the clamping plate, and the limiting component is set on the bracket and is a mirror image of each other. When the side clamping component is running, it drives the connecting part and the limiting part to slide together, which can limit the movement of the side clamping component, so that it can run stably during the pressing and shaping, thereby improving the reliability and service life of the equipment.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the front structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the overall structure of the top pressure assembly of this utility model;

[0020] Figure 4 This is a schematic diagram of the overall structure of the guide section of this utility model;

[0021] Figure 5 This utility model Figure 4 A magnified structural diagram of A in the middle;

[0022] Figure 6 This utility model Figure 4 A magnified structural diagram of B in the diagram.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 101. Bracket; 2. Shaping section; 21. Side clamp assembly; 211. Support block one; 212. Hydraulic cylinder one; 213. Support block two; 214. Clamping plate one; 22. Top pressing assembly; 221. Support block three; 222. Hydraulic cylinder two; 223. Clamping plate two; 224. Limiting rod; 225. Support block four; 3. Guide section; 31. Connecting assembly; 311. Connecting rod one; 312. Fixing plate; 313. Connecting rod two; 32. Limiting assembly; 321. Limiting base; 322. Limiting groove; 323. Limiting block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-6 As shown, this utility model is a pallet separation structure for shaping ton bags, including: a support 101, which includes an upper rectangular frame and a lower rectangular frame connected as one piece; a shaping part 2, which is installed inside the lower rectangular frame, and the shaping part 2 includes: four side clamping assemblies 21, which are distributed on the four sides of the lower rectangular frame, each side clamping assembly 21 including a support block 211 fixedly connected to one side of the lower rectangular frame, a hydraulic cylinder 212 fixedly connected to the support block 211, the output shaft of the hydraulic cylinder 212 extending through the support block 211 to the center of the lower rectangular frame and the end of which is fixedly connected to a support block 213, and a clamping plate 214 that contacts the ton bag fixedly connected to the side of the support block 213 facing away from the hydraulic cylinder; and a pressing assembly 22, which is located at the center of the upper rectangular frame for contacting the ton bag.

[0027] It also includes a guide part 3 located within the bracket 101 for stable operation of four guide side clamping assemblies. The guide part 3 includes: a connecting assembly 31 connecting the clamping plate and the top of one side of the lower rectangular bracket, and two limiting assemblies 32. The two limiting assemblies 32 are disposed on the top of one side of the lower rectangular bracket and slide in cooperation with the connecting assembly.

[0028] The top-pressing assembly 22 includes a support block 3 221 fixedly connected to the center of the top of the upper rectangular frame. A hydraulic cylinder 222 is fixedly connected inside the support block 3 221. The output shaft of the hydraulic cylinder 222 extends downward through the support block 3, and its end is fixedly connected to a clamping plate 223. Four sliding members are fixedly connected to the clamping plate 223 and evenly distributed around the center. Each sliding member includes a limiting rod 224 fixedly connected at one end to the top of the clamping plate 223, and the other end of the limiting rod is slidably connected to a support block 4 225 installed on the top of the upper rectangular frame. By setting the shaping part 2, the ton bag can be shaped in all directions, making the ton bag regular in shape, which not only facilitates subsequent storage and transportation but also saves transportation space.

[0029] The connecting assembly 31 includes: a second connecting rod 313 parallel to the top of one side of the lower rectangular frame; two sets of first connecting rods 311 fixed to both ends of the second connecting rod, extending into the bracket and fixed to the clamping plate, each set of first connecting rods including two spaced-apart first connecting rods; and a fixing plate 312 fixed to the top of the ends of the two sets of first connecting rods. The limiting assembly 32 includes a limiting base 321 fixedly connected to the top of one side of the lower rectangular frame. The top of the limiting base 321 is provided with a limiting element, which includes a limiting groove 322 opened on the top of the limiting base 321. The bottom of the second connecting rod is fixedly connected with a limiting block 323 that is slidably connected to the limiting groove. By providing the guide part 3, the movement of the side clamping assembly 21 can be restricted, so that it can operate stably during pushing and shaping, thereby improving the reliability and service life of the equipment.

[0030] A specific application of this embodiment is as follows: In use, the pallet is moved between the four side clamping assemblies 21, and then the four hydraulic cylinders 212 are activated, causing their output shafts to drive the clamping plates 214 to squeeze the material through the support blocks 213. After the four clamping plates 214 have clamped the material, the hydraulic cylinders 222 can be activated, causing their output shafts to drive the clamping plates 223 to squeeze the material under the constraint of several limit rods 224 and several support blocks 225, thereby completing the shaping. When the side clamping assembly 21 is running, it will drive the two connecting rods 311 to move through the fixed plate 312, thereby driving the two limit blocks 323 to slide in the limit groove 322 through the connecting rods 313. At this time, under the constraint of the two limit bases 321, the operation of the side clamping assembly 21 will remain stable. The length of the limit groove 322 is the same as that of the limit base 321, and the limit block 323 is longer than the limit base to ensure that the side clamping assembly can run to cooperate with the ton bag.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A pallet separation structure for shaping ton bags, characterized in that, include: The bracket (101) includes an upper rectangular frame and a lower rectangular frame that are connected as one piece; the shaping part (2) is installed inside the lower rectangular frame and includes: four side clamping assemblies (21), the four side clamping assemblies (21) are distributed on the four sides of the lower rectangular frame, the side clamping assembly (21) includes a support block (211) fixedly connected to one side of the lower rectangular frame, a hydraulic cylinder (212) fixedly connected to the support block (211), the output shaft of the hydraulic cylinder (212) extends through the support block (212) to the center of the lower rectangular frame and the end is fixedly connected to a support block (213), the side of the support block (213) facing away from the hydraulic cylinder is fixedly connected to a clamping plate (214) that contacts the ton bag; and a top pressing assembly (22), the top pressing assembly (22) is located at the center of the upper rectangular frame for contacting the ton bag.

2. The pallet separation structure for shaping ton bags according to claim 1, characterized in that, It also includes a guide section (3) for the stable operation of four guide side clamping assemblies located within the bracket (101). The guide section (3) includes: a connecting assembly (31) connecting the clamping plate and the top of one side of the lower rectangular bracket, and two limiting assemblies (32). The two limiting assemblies (32) are disposed on the top of one side of the lower rectangular bracket and slide in cooperation with the connecting assembly.

3. The pallet separation structure for shaping ton bags according to claim 2, characterized in that, The top pressure assembly (22) includes a support block three (221) fixedly connected to the center of the top of the upper rectangular frame. A hydraulic cylinder two (222) is fixedly connected inside the support block three (221). The output shaft of the hydraulic cylinder two (222) extends downward through the support block three and its end is fixedly connected to a clamping plate two (223). Four sliding parts are fixedly connected to the clamping plate two (223) evenly distributed around the center.

4. The pallet separation structure for shaping ton bags according to claim 3, characterized in that, The connecting assembly (31) includes: a second connecting rod (313) parallel to the top of one side of the lower rectangular frame; two sets of first connecting rods (311) fixed to both ends of the second connecting rod, extending into the bracket and fixed to the first clamp, each set of first connecting rods including two spaced-apart first connecting rods; and a fixing plate (312) fixed to the top of the ends of the two sets of first connecting rods.

5. The pallet separation structure for shaping ton bags according to claim 4, characterized in that, The limiting component (32) includes a limiting base (321) fixedly connected to the top of one side of the lower rectangular frame. The top of the limiting base (321) is provided with a limiting member. The limiting member includes a limiting groove (322) opened on the top of the limiting base (321). The bottom of the connecting rod two is fixedly connected with a limiting block (323) that is slidably connected to the limiting groove.

6. The pallet separation structure for shaping ton bags according to claim 5, characterized in that, The sliding component includes a limiting rod (224) with one end fixedly connected to the top of the clamping plate (223), and the other end of the limiting rod is slidably connected to a support block (225) installed on the top of the upper rectangular frame.

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