Mobile carbonization apparatus for processing biomass waste

By designing mobile carbonization equipment, including trailers, vehicle-mounted brackets, carbonization units, and purification units, the problems of complex operation and high cost of existing equipment have been solved. This simplifies operation and expands the scope of application, making it suitable for small-scale farms and farmers, and promoting the development of the organic compound fertilizer industry.

CN224350600UActive Publication Date: 2026-06-12SHENZHEN ZHENSHI ZHONGHE TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN ZHENSHI ZHONGHE TECHNOLOGY CO LTD
Filing Date
2025-06-05
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing biomass waste carbonization equipment is complex to operate, has a limited scope of application, and is costly, making it difficult to meet the needs of small-scale farms and farmers.

Method used

Design a mobile carbonization device that includes a trailer, a vehicle-mounted bracket, a carbonization unit, a recycling unit, and a purification unit. The carbonization unit is equipped with an insulated box and a heat-conducting shell. The carbonization chamber is detachable and equipped with an electrical control unit and a water spray system, which simplifies operation and expands the scope of application.

Benefits of technology

It enables the carbonization of biomass waste that is simple to operate and has a wide range of applications, reduces equipment costs, is suitable for small-scale farms and farmers, reduces the need for resource transportation, and promotes the development of the organic compound fertilizer industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mobile carbonization equipment for processing biomass waste. The mobile carbonization equipment comprises a trailer, a vehicle-mounted bracket, a carbonization unit, a recovery unit and a purification unit. In the carbonization unit, a carbonization bin is located in a heat-conducting shell, and the heat-conducting shell is installed in a heat preservation box. The top surface of the carbonization bin is open, and the back surface is a bin door. At least one half of the carbonization bin can be removed from the back side of the heat-conducting shell and the heat preservation box. The space between the heat-conducting shell and the inner wall of the bottom surface of the heat preservation box serves as a combustion chamber, and the space between the heat-conducting shell and the other side surfaces of the heat preservation box serves as a flue gas passage. The recovery unit is used for separating the escaping substances of the carbonization bin, collecting the prepared liquid components, and sending the prepared fuel gas into the combustion chamber. The purification unit is used for treating flue gas. The above-mentioned mobile carbonization equipment can intermittently carbonize various types of biomass waste, and is convenient to operate.
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Description

Technical Field

[0001] This utility model relates to the field of biomass waste reduction and treatment technology, specifically to a small-scale carbonization device for biomass waste. Background Technology

[0002] Returning crushed straw to the field is not ideal, as it presents problems such as slow decomposition, pests and diseases, and nitrogen fixation. Burning straw remains a practical choice for many farmers, and it is difficult to completely prohibit it.

[0003] Carbon-based compound fertilizers can slow down the leaching, volatilization, and concentrated absorption of nutrients, improving soil porosity, pH, moisture content, and microbial ecology. Using agricultural and forestry waste to produce carbon as the matrix for compound fertilizers not only reduces carbon emissions and air pollution from straw burning, but also helps reduce the overuse of chemical fertilizers, gradually addressing issues such as soil structural imbalance, water pollution, and agricultural product quality.

[0004] Currently, there is a lack of economically viable biomass waste carbonization equipment. The carbonization processes disclosed in patents CN118085908A, CN117487577A, CN116376578A, and CN107541227A utilize fixed equipment, are technologically advanced, have high resource utilization rates, and use diverse raw materials. However, both raw materials and products require long-distance transportation, making them suitable for large farms, forest farms, and livestock areas. The vehicle-mounted (mobile) carbonization equipment disclosed in patents CN108977213A, CN110819368A, CN115141641A, CN117025238A, and CN117025242A allows for flexible on-site operation. There is a desire for such equipment to be simple to operate, widely applicable, and low-cost. Utility Model Content

[0005] The technical problem to be solved by this utility model is how to improve the mobile carbonization equipment for processing biomass waste in order to simplify operation and expand its application scope.

[0006] This utility model discloses a mobile carbonization device for processing biomass waste. The mobile carbonization device includes a trailer, a vehicle-mounted bracket detachably mounted on the trailer, and a carbonization unit, a recycling unit, and a purification unit fixedly mounted on the vehicle-mounted bracket.

[0007] The carbonization unit includes:

[0008] An insulated box, shaped like a cylinder extending from front to back, with a rear door on the upper part of the rear side;

[0009] A heat-conducting shell is fixedly disposed inside the insulation box. Its rear side is configured as an opening to connect with the rear door. The shell has a large gap between itself and the inner wall of the bottom surface of the insulation box, and this gap is configured as a combustion chamber. The shell has smaller gaps with the other sides of the insulation box, and these gaps are configured as flue gas passages. The flue gas outlet of these flue gas passages is located on the top surface of the insulation box.

[0010] A carbonization chamber with an open top is located in the heat-conducting shell, and at least half of it can be removed from the insulated box through the rear door;

[0011] The recovery unit is connected to the interior of the heat-conducting shell on the top surface of the heat-conducting shell, and is used to separate the effluent from the carbonization chamber, collect the liquid components obtained, and send the obtained fuel gas into the combustion chamber.

[0012] The combustion chamber has a side door on the left or right side for feeding solid fuel, and an air inlet on the front side for connecting the blower.

[0013] The purification unit includes:

[0014] A water storage tank for storing water used to prepare the treatment solution;

[0015] A spray tower for spraying treatment liquid to purify flue gas;

[0016] An exhaust fan, with its exhaust pipe connected to the spray tower; and

[0017] A flue pipe, one end of which is connected to the air inlet of the exhaust fan, and the other end of which is connected to the flue gas outlet of the flue gas passage.

[0018] In some embodiments of this utility model, the mobile carbonization equipment further includes:

[0019] A water pump, with its inlet connected to the water storage tank via a pipeline; and

[0020] A water spray pipe has one end connected to the drain outlet of the water spray pump, and the other end located on the top surface of the insulation box, adjacent to the rear door, and has a set of water spray holes facing the rear.

[0021] In some embodiments of this utility model, the side door includes:

[0022] A sliding door panel, attached to the side of the insulated box, can move up and down and hover; and

[0023] A hinged door panel is hinged to the edge of the insulated box at its bottom edge, covering the sliding door panel when closed, and perpendicular to the side of the insulated box when opened.

[0024] In some embodiments of this utility model,

[0025] The heat-conducting shell has a pair of bottom linear guide rails extending front and back on its bottom inner wall;

[0026] The carbonization chamber has a door on the rear side and a discharge door on the bottom. The bottom surface is also equipped with several sliders or rollers to cooperate with the pair of bottom linear guide rails.

[0027] In some embodiments of this utility model, the mobile carbonization equipment further includes an electrical control unit, which comprises:

[0028] A main controller, configured as an embedded computer system including a wireless communication module, is located in an electrical control box on the vehicle mount.

[0029] At least one temperature sensor, electrically connected to the main controller, is used to monitor the internal temperature of the heat-conducting shell; and

[0030] Several weighing sensors are distributed and installed at the bottom corners of the vehicle-mounted bracket and electrically connected to the main controller to monitor load changes of the vehicle-mounted carbonization equipment.

[0031] In some embodiments of this utility model, the side wall of the heat preservation box is provided with a heat storage ceramic fiber board layer and an aerosol heat insulation layer distributed sequentially from the inside to the outside.

[0032] In some embodiments of this utility model, the recycling unit includes:

[0033] A collection tube, one end of which is connected to the interior of the heat-conducting shell on the top surface of the heat-conducting shell;

[0034] A condenser tower, with its inlet connected to the other end of the collection pipe, is equipped with multi-stage fractionation plates or multiple layers of packing. It uses air or water as a coolant to cool the escapings from the carbonization chamber and separate them into liquid and gaseous components.

[0035] A collection tank for collecting the liquid components produced by the condensation tower;

[0036] A return pipe for supplying the fuel gas produced by the condenser to the combustion chamber; and

[0037] An exhaust pipe, configured as a branch of the return gas pipe, is used to drain the moisture produced in the early stages of the carbonization process of the condenser.

[0038] The following beneficial effects can be obtained by implementing the technical solution of this utility model.

[0039] This utility model discloses a mobile carbonization device for processing biomass waste. The mobile carbonization device includes a trailer, a vehicle-mounted bracket, a carbonization unit, a recycling unit, and a purification unit. In the carbonization unit, the carbonization chamber is located inside a heat-conducting shell, which is installed inside an insulated box. The top surface of the carbonization chamber is open, and the rear is a door; at least half of the chamber can be removed from the rear side from the heat-conducting shell and the insulated box. The gap between the heat-conducting shell and the inner wall of the bottom of the insulated box serves as a combustion chamber, and the gap between the heat-conducting shell and other sides of the insulated box serves as a flue gas passage. The recycling unit is used to separate the effluent from the carbonization chamber, collect the produced liquid components, and send the produced fuel gas into the combustion chamber. The purification unit is used to treat the flue gas. The above-mentioned mobile carbonization device can perform intermittent carbonization of various types of biomass waste and is easy to operate. Attached Figure Description

[0040] The accompanying figures should be used in conjunction with the detailed implementation section.

[0041] Figure 1 This is a perspective view of the mobile carbonization equipment in Embodiment 1, showing the side door;

[0042] Figure 2 yes Figure 1 Another perspective view of the mobile carbonization equipment shown;

[0043] Figure 3 yes Figure 1 A top view of the mobile carbonization equipment shown.

[0044] Figure 4 yes Figure 1 The right view of the mobile carbonization equipment shown has the right side cover plate of the insulation box and the right side of the heat-conducting shell removed. The black arrow points forward, and the hollow arrow indicates the direction of gas flow.

[0045] Figure 5 yes Figure 1 The rear view of the mobile carbonization equipment shown has the rear door of the insulated box removed.

[0046] Figure 6 This is a bottom view of the carbonization chamber in Example 1, showing six unloading doors with black arrows pointing forward. Detailed Implementation

[0047] The embodiments are described below with reference to the accompanying drawings.

[0048] In this specification, unless otherwise specified, "one embodiment," "some embodiments," and "other embodiments" are used to distinguish different embodiments and do not refer to all embodiments in general; the accompanying drawings are schematic diagrams, not scale diagrams; the directions / positions indicated by top, bottom, center, edge, inner, outer, far, near, long, wide, vertical, horizontal, up, down, front, back, left, right, etc., are based on the viewing angle of the accompanying drawings and should not be interpreted as the component / device being located in a specific position or facing a specific direction; the sequence words such as first, second, third, etc., are used to distinguish components / devices with the same function / name and have no sequential meaning.

[0049] Example 1

[0050] A mobile carbonization device for processing biomass waste is disclosed, hereinafter referred to as "mobile carbonization device".

[0051] Please see Figure 1 , Figure 2 and Figure 3 The mobile carbonization equipment includes a trailer 10, a vehicle-mounted bracket 20, a carbonization unit, a recycling unit 50, a purification unit 60, and an electrical control unit 70, as well as a water pump, a water spray pipe 91, and a blower 93.

[0052] Please note that the attached diagram does not show the aforementioned water pump and the following spray tower. The following spray tower should be installed adjacent to the cooling tower 52, within the blank area 21 on the top surface of the front of the vehicle-mounted bracket 20.

[0053] The trailer 10 has four corner limiters 11 for mounting and positioning the vehicle-mounted bracket 20. A tow ring 12 is located at the front of the trailer 10's frame for connecting to a towing vehicle. The trailer 10's rear wheels are positioned near the rear of the frame to prevent the front from lifting during the "removal of the carbonization chamber 40" process described below.

[0054] The vehicle-mounted bracket 20 has a fixedly mounted recycling unit 50, a purification unit 60, an electrical control box 71, a blower 93, and the aforementioned carbonization unit. The vehicle-mounted bracket 20 and the equipment on it are detachably mounted on the trailer 10 by a crane.

[0055] Please see Figure 4 and Figure 5 The aforementioned carbonization unit includes an insulated box 30, a heat-conducting shell 80, and a carbonization chamber 40. The carbonization chamber 40 is located inside the heat-conducting shell 80, which is fixedly installed inside the insulated box 30. Except for the connecting pipelines, the main equipment of the purification unit 60 and the recovery unit 50 are located in front of the insulated box 30.

[0056] The carbonization chamber 40 has an open top, a door 41 on its rear side, a discharge door 42 on its bottom, and several rollers 43 arranged in two rows on its bottom. These rollers 43 work in conjunction with a pair of bottom linear guide rails 81, allowing at least half of the carbonization chamber 40 to be moved out of the insulation box 30, so that the discharge door is located outside the insulation box for easy unloading.

[0057] Please see Figure 6 The bottom of the carbonization chamber 40 includes a six-compartment frame and six discharge doors 42, each of which is hinged to a central beam extending along the length. Figure 6 The locking mechanism of the unloading gate is not shown.

[0058] The main body of the insulated box 30 is a rectangular prism extending from front to back, employing a double-layer insulation structure consisting of an inner frame and double-layer covering panels. The inner wall of the insulated box 30 is lined with a heat-storing ceramic fiberboard layer, with an aerosol insulation layer filling the interlayer. Specifically, the side walls of the insulated box have heat-storing ceramic fiberboard layers and aerosol insulation layers distributed sequentially from the inside out.

[0059] The bottom of the insulated chamber is provided with a perforated plate 35 to allow air required for combustion to pass through. An air damper 37 is provided on the upper front side of the insulated chamber 30 to regulate the oxygen content inside the heat-conducting shell 80. A rear door 33 is provided on the upper rear side of the insulated chamber 30 for operating the carbonization chamber 40.

[0060] The rear side of the heat-conducting shell 80 is configured as an opening for docking with the rear door 33. The bottom inner wall of the heat-conducting shell 80 is provided with a pair of bottom linear guide rails 81 extending front and rear to move the carbonization chamber 40 so that the unloading door of the carbonization chamber 40 is located outside the heat preservation box.

[0061] The heat-conducting shell 80 is spaced relatively far from the inner wall of the bottom surface of the insulation box 30, and this space is configured as a combustion chamber 301. The heat-conducting shell 80 is spaced relatively far from the other sides of the insulation box 30, and these spaces are configured as flue gas passages 302 surrounding the heat-conducting shell 80.

[0062] The top surface of the heat-conducting shell 80 has two outlets arranged in a front-to-back direction at its center to allow the escape of volatiles from the carbonization chamber. These outlets are connected to the recovery unit 50. The recovery unit 50 is used to separate the volatiles, collect the resulting liquid components, and send the resulting fuel gas into the combustion chamber 301. Specifically, the recovery unit 50, located on the top surface of the heat-conducting shell 80 and connected to the interior of the heat-conducting shell 80, can return the separated fuel gas to the insulation box 30 for combustion.

[0063] The recovery unit 50 includes a collection pipe 51, a condensation tower 52, a return gas pipe 53, several combustion pipes 54, a discharge pipe 55, and a liquid collection tank 56.

[0064] One end of the collecting pipe 51 passes through the top surface of the insulation box 30 and connects to the two aforementioned outlets on the top surface of the heat-conducting shell 80, thereby connecting to the interior of the heat-conducting shell 80. The other end of the collecting pipe 51 connects to the inlet of the condensing tower 52. The condensing tower 52 is equipped with multi-stage fractionation plates or multi-layer packing, using air or water as a refrigerant to cool the effluent from the carbonization chamber 40 and separate liquid and gaseous components. The liquid collection tank 56 is used to collect the liquid components obtained by the condensing tower 52. The return gas pipe 53 is used to send the fuel gas obtained by the condensing tower 52 into the combustion chamber 301. All combustion pipes 54 are located in the combustion chamber 301 and connected in parallel to the end of the return gas pipe 53, and are equipped with multiple fuel gas nozzles to uniformly heat the bottom surface of the heat-conducting shell 80 with the combustion fuel gas. The discharge pipe 55 is used to drain the moisture obtained by the condensing tower 52 in the early stage of the carbonization process.

[0065] Specifically, a regulating valve is provided on the return pipe 53, and the discharge pipe 55 is connected to the return pipe 53 upstream of this regulating valve. A switching valve is provided on the discharge pipe 55. Please note that the regulating valve and the switching valve mentioned above are electric valves, but they are drawn as manual valves in the attached drawings for easy identification.

[0066] A side door 31 is provided on the right side of the combustion chamber 301 for introducing solid fuel. An air inlet 36 is provided on the front side of the combustion chamber 301 for connecting to a blower 93. The bottom surface of the combustion chamber 301 is configured with the aforementioned perforated plate 35 to allow air required for combustion to pass through.

[0067] The side door 31 has a double-layer structure, including a sliding door panel 312 on the inner side and a hinged door panel 311 on the outer side. The sliding door panel 312 is attached to a slide rail (not shown in the attached drawing) on ​​the side of the insulated box 30 and can move up and down and hover. The hinged door panel 311 is hinged to the edge of the insulated box 30 with its bottom edge. When closed, it covers the sliding door panel 312. When opened, it is perpendicular to the side of the insulated box 30 and serves as a solid fuel tray.

[0068] The flue gas passage 302 surrounds the left, right, front, and top surfaces of the heat-conducting shell 80. The flue gas passage 302 has two flue gas outlets, located in the center of the top surface of the insulation box 30, arranged in a front-to-back direction, both connected to the purification unit 60. The purification unit 60 is used to treat the flue gas generated in the combustion chamber 301.

[0069] The purification unit 60 includes a flue duct 61, an exhaust fan 62, a water storage tank 63, and a spray tower (not shown in the attached diagram).

[0070] One end of the flue pipe 61 is connected to the air inlet of the exhaust fan 62. The other end of the flue pipe 61 is connected to the two flue gas outlets of the flue gas passage 302.

[0071] The exhaust pipe of the exhaust fan 62 has one branch leading to the spray tower, and a spare branch for connecting to a straw combustion flue gas treatment device disclosed in CN103894054A / 2014. The aforementioned spare branch can also be connected to a temporarily prepared loose soil pile, thereby simplifying the treatment of flue gas in the event of water shortage.

[0072] The spray tower is used to spray the treatment liquid to purify the flue gas. Water tank 61 is used to store water. The water in water tank 63 is used for preparing the treatment liquid, cooling the condenser tower 52, and for counterweighting the mobile carbonization equipment.

[0073] The water in the water storage tank 61 is also used for spraying and cooling the carbonized straw. Specifically, the inlet of the water pump (not shown in the attached figure) is connected to the water storage tank 63 through a pipeline, one end of the water spray pipe 91 is connected to the outlet of the water pump, and the other end of the water spray pipe 91 is located on the top surface of the heat preservation box 30, adjacent to the rear door 33, and is provided with a set of water spray holes 91a facing the rear.

[0074] The electronic control unit 70 includes a main controller, a temperature sensor 72, a pressure sensor 73, and four weighing sensors 78.

[0075] The main controller is located inside the electrical control box 71 and is configured as an embedded computer system including a wireless communication module. The main controller is pre-installed with application software and can control the aforementioned regulating valve, the aforementioned switching valve, the aforementioned water pump, the damper 37, the blower 93, the moving mechanism of the carbonization chamber 40, the hydraulic mechanism of the trailer 10, and the ignition mechanism of the combustion chamber 301.

[0076] Temperature sensor 72 and pressure sensor 73 are embedded in the insulation box 30, and their sensing probes are located inside the heat-conducting shell 80. They are electrically connected to the main controller to monitor the internal temperature and internal pressure of the heat-conducting shell 80.

[0077] Four load cells 78 are respectively installed at the four corners of the bottom surface of the vehicle-mounted bracket 20 and electrically connected to the main controller to monitor load changes of the mobile carbonization equipment. When load monitoring is not required, the main controller controls the hydraulic mechanism of the trailer 10 to lift the vehicle-mounted bracket 20, thereby protecting the load cells 78.

[0078] This mobile carbonization equipment allows for intermittent carbonization to process biomass waste, such as field straw. The intermittent carbonization method includes the following steps.

[0079] S10. Feeding Procedure

[0080] Open the rear door 33 and the bin door 41, and put the straw into the carbonization bin 40 in a measured amount. Then close the bin door 41 and the rear door 33. Open the side door 31 and put an appropriate amount of straw into the combustion chamber 301.

[0081] S20. Startup Procedure

[0082] Close the regulating valve of the return gas pipe 53, open the switch valve of the exhaust pipe 55, ignite the straw in the combustion chamber 301, and continuously supply straw to the combustion chamber 301. When the internal temperature of the heat-conducting shell 80 reaches 250 degrees Celsius, open the regulating valve of the return gas pipe 53 and close the switch valve of the exhaust pipe 55 to allow the gas to enter the combustion chamber 301. When the internal temperature reaches 500 degrees Celsius, the supply of straw to the combustion chamber 301 can be stopped.

[0083] S30 Maintenance Steps

[0084] Adjust the gas supply and straw supply in the combustion chamber 301 to maintain the internal temperature of the heat-conducting shell 80 within the range of 400~600 degrees Celsius for 0.5~3 hours, and then stop the gas supply and straw supply in the combustion chamber 301.

[0085] S40. Discharge Steps

[0086] Remove more than half of the rear length of the carbonization chamber 40 from the insulation box 30. Open the unloading door located outside the insulation chamber and unload the carbonized straw from the carbonization chamber 40. Then, completely return the carbonization chamber 40 to the insulation box 30. While removing the carbonization chamber 30, turn on the water pump to spray water and cool the hot carbonized straw. After unloading the carbonized straw, continue to spray water to cool it down. The adsorbed water content of the carbonized straw should be controlled to avoid affecting subsequent straw return to the field.

[0087] The technical advantages of this mobile carbonization equipment are:

[0088] 1) The carbonization chamber is removable. The top of the carbonization chamber is open, the rear side is the chamber door, and the bottom is equipped with a discharge door. Materials can be fed from the open or the chamber door, and materials can be discharged from the chamber door and the discharge door. There are multiple operating methods. It can carbonize various wastes from farmland, forest land and grassland, as well as treat powdery industrial waste.

[0089] 2) It adopts an integrated combustion chamber and flue gas passage. The combustion chamber is located below the heat-conducting shell, and the flue gas passage surrounds the front, left, right and top surfaces of the heat-conducting shell. It has high heat transfer efficiency, and the heat transfer route is similar to that of traditional charcoal burning devices. Environmental pollution is controllable, the performance is reliable, the operation is simple, and it is conducive to promotion in rural markets.

[0090] 3) The total assembly weight can be controlled between 3 and 8 tons. When used with small harvesters, small charcoal fertilizer manufacturing equipment and small seeding agricultural machinery for on-site operation in the fields, it can shorten the organic compound fertilizer technology chain, reform the organic compound fertilizer industry model, and promote the application of science and technology services in rural areas. It is suitable for the current agricultural situation in many regions at home and abroad.

[0091] Example 2

[0092] Another mobile carbonization device for processing biomass waste has been disclosed.

[0093] This mobile carbonization equipment is based on Example 1, with the following improvements.

[0094] The vehicle-mounted bracket 20 is removed, and the carbonization unit, recycling unit 50, purification unit 60, electronic control unit 70, water pump, water pipe 91 and blower 93 are all directly installed on the trailer 10.

[0095] Four load cells 78 are distributed and mounted at the bottom corners of the insulation box 30, and are electrically connected to the main controller to monitor the load changes of the insulation box 30.

[0096] Other aspects of this mobile carbonization equipment are basically the same as those in Example 1.

[0097] Example 3

[0098] A vehicle-mounted carbonization device for processing biomass waste has been disclosed.

[0099] The vehicle-mounted carbonization equipment is based on Example 1, with the following improvements.

[0100] Remove trailer 10, hoist it onto the transport vehicle before use, and unload it from the transport vehicle after use.

[0101] Other aspects of this mobile carbonization equipment are basically the same as those in Example 1.

[0102] In other embodiments, the insulation box, heat-conducting shell, and carbonization chamber are all pentagonal, hexagonal, octagonal, elliptical, or deformed cylindrical shapes with flattened bottoms, and the outer surface of the heat-conducting shell is provided with fins or textured surfaces. This structure can reduce the height of the insulation box and increase the heat exchange area of ​​the heat-conducting shell.

[0103] In other embodiments, the flue gas escaping from the flue gas outlet is piped into a temporarily prepared loose soil pile or water tank. This structure allows for simple flue gas treatment using a temporary soil pile or water tank. That is, in the mobile (or vehicle-mounted) carbonization equipment, the purification unit 60 of Embodiment 1 can be replaced by a temporary soil pile or water tank.

[0104] In another embodiment, the carbonization chamber does not have an unloading door, and the pipeline on the top of the insulation box has a flexible hose with redundant length; during unloading, the front of the insulation box is lifted by a hydraulic mechanism, allowing the carbonized material to pour out from the carbonization chamber door.

[0105] In another embodiment, the portion of the water spray pipe with spray holes is located below the rear door. This structure allows for water spraying to cool the high-temperature carbonized material during and after unloading. Regardless of the method used for water spraying, the adsorbed water content of the carbonized material must be controlled to avoid affecting subsequent carbonized material treatment processes.

[0106] In other embodiments, the aforementioned mobile (or vehicle-mounted) carbonization equipment is used to process other biomass waste, such as forest waste, autumn and winter pasture waste, sawdust, and paper scraps. The specific carbonization process and start-up steps, and the solid fuel used, should be adapted to the specific scenario.

[0107] The above embodiments, application examples, and technical analyses are intended to introduce the technical concept and features of this utility model, enabling those skilled in the art to implement the technical solution of this utility model, and do not constitute a limitation on the scope of protection claimed. Simple modifications and equivalent transformations to the embodiments are all within the above-mentioned scope of protection.

Claims

1. A mobile carbonization device for processing biomass waste, comprising a trailer (10), a vehicle-mounted bracket (20) detachably mounted on the trailer, and a carbonization unit, a recycling unit (50) and a purification unit (60) fixedly mounted on the vehicle-mounted bracket (20). Its features are, The carbonization unit includes: An insulated box (30) is a cylindrical shape extending in the front-to-back direction, with a rear door (33) on the upper part of the rear side. A heat-conducting shell (80) is fixedly disposed inside the insulation box (30). Its rear side is configured as an opening to connect with the rear door (33). The shell is significantly spaced from the inner wall of the bottom surface of the insulation box (30), and this space is configured as a combustion chamber (301). The shell is less spaced from the other sides of the insulation box (30), and these spaces are configured as flue gas passages (302). The flue gas outlet of the flue gas passage (302) is located on the top surface of the insulation box (30). A carbonization chamber (40) with an open top is located in the heat-conducting shell (80), at least half of which can be removed from the insulated box (30) through the rear door (33). The recovery unit (50) is connected to the interior of the heat-conducting shell (80) on the top surface of the heat-conducting shell (80) and is used to separate the effluent from the carbonization chamber (40), collect the liquid components obtained, and send the obtained gas into the combustion chamber (301). The combustion chamber has a side door on the left or right side for feeding solid fuel, and an air inlet on the front side for connecting the blower. The purification unit (60) includes: A water storage tank (63) is used to store water for preparing the treatment solution; A spray tower for spraying treatment liquid to purify flue gas; An exhaust fan (62) with an exhaust pipe leading to the spray tower; and A flue pipe (61) is connected at one end to the air inlet of the exhaust fan (62) and at the other end to the flue outlet of the flue gas passage (302).

2. The mobile carbonization equipment according to claim 1, characterized in that... Also includes: A water pump, with its inlet connected to the water storage tank via a pipeline; as well as A water spray pipe has one end connected to the drain outlet of the water spray pump, and the other end located on the top surface of the insulation box, adjacent to the rear door, and has a set of water spray holes facing the rear.

3. The mobile carbonization equipment according to claim 1, characterized in that, The side door includes: A sliding door panel, attached to the side of the insulated box, can move up and down and hover; and A hinged door panel is hinged to the edge of the insulated box at its bottom edge, covering the sliding door panel when closed, and perpendicular to the side of the insulated box when opened.

4. The mobile carbonization equipment according to claim 1, characterized in that, The heat-conducting shell has a pair of bottom linear guide rails extending front and back on its bottom inner wall; The carbonization chamber has a door on the rear side and a discharge door on the bottom. The bottom surface is also equipped with several sliders or rollers to cooperate with the pair of bottom linear guide rails.

5. The mobile carbonization equipment according to claim 1, characterized in that... It also includes an electronic control unit, which includes: A main controller, configured as an embedded computer system including a wireless communication module, is located in an electrical control box on the vehicle mount. At least one temperature sensor, electrically connected to the main controller, is used to monitor the internal temperature of the heat-conducting shell; and Several weighing sensors are distributed and installed at the bottom corners of the vehicle-mounted bracket and electrically connected to the main controller to monitor load changes of the vehicle-mounted carbonization equipment.

6. The mobile carbonization equipment according to claim 1, characterized in that, The side wall of the insulated box is provided with a heat storage ceramic fiber board layer and an aerosol insulation layer distributed from the inside to the outside.

7. The mobile carbonization equipment according to claim 1, characterized in that, The recycling unit includes: A collection tube, one end of which is connected to the interior of the heat-conducting shell (80) on the top surface of the heat-conducting shell; A condenser tower, with its inlet connected to the other end of the collection pipe, is equipped with multi-stage fractionation plates or multiple layers of packing. It uses air or water as a coolant to cool the escapings from the carbonization chamber and separate them into liquid and gaseous components. A collection tank for collecting the liquid components produced by the condensation tower; A return pipe for supplying the fuel gas produced by the condenser to the combustion chamber; and An exhaust pipe, configured as a branch of the return gas pipe, is used to drain the moisture produced in the early stages of the carbonization process of the condenser.