Probiotic high-efficiency fermentation device

Abstract

The utility model discloses a kind of probiotic high-efficiency fermentation devices, it relates to probiotic processing technical field, including fermentation tank, the side of the fermentation tank is provided with mounting box, the side of the mounting box is provided with motor one, the inside of the mounting box is provided with gear one and gear two, gear one and gear two far from the end of motor one are evenly provided with crushing cylinder.The utility model is crushed into powder by rotating crushing cylinder to lumpy or massive probiotic raw materials, by the baffle provided can prevent probiotic raw materials from falling in the two sides of two crushing cylinders during feeding process, avoid some probiotic raw materials do not participate in crushing process, by starting motor two drives rotating rod to rotate, and then stirring rod, stirring vane will rotate, rotating stirring vane will mix and stir probiotic raw materials and fermentation broth on filter plate, rotating stirring rod can continuously stir and mix sludge accumulated in the middle of fermentation tank, ensure the mixing of raw materials and fermentation broth.

Description

Technical Field

[0001] This utility model relates to the field of probiotic processing technology, specifically to a high-efficiency probiotic fermentation device. Background Technology

[0002] Probiotics are a class of live microorganisms that are beneficial to the host. They colonize specific environments such as the intestines and reproductive system of humans or animals and play important physiological functions. These microorganisms mainly include different species such as bacteria and fungi, among which common ones include Bifidobacteria, Lactobacillus acidophilus, and yeast. They interact with host cells to participate in regulating the host's intestinal microecological balance, inhibiting the growth and reproduction of harmful bacteria, and enhancing the intestinal barrier function, thereby maintaining the host's health.

[0003] The existing patent announcement number CN222250706U discloses a high-efficiency plant probiotic fermentation tank, which includes: a mounting groove provided on the upper surface of the base, a motor fixedly connected to the lower bottom wall of the mounting groove, the output end of the motor being connected to the main body of the probiotic fermentation tank via a shaft, a heating shell fixedly connected to the upper surface of the base, a water supply device one fixedly connected to the outer surface of the heating shell, and a water supply device two fixedly connected to the outer surface of the heating shell. By dividing the heating into two levels, when only heater one is activated, suitable warm water is introduced into the interior of the heating shell, which, in conjunction with the temperature control system of the probiotic fermentation tank itself, provides double protection for probiotic fermentation. Activating heater one and heater two introduces hot water into the interior of the heating shell, sterilizing the main body of the probiotic fermentation tank before and after fermentation. By rotating the main body of the probiotic fermentation tank inside the heating shell, the heating of the main body of the probiotic fermentation tank is made more uniform, avoiding local overheating or underheating.

[0004] While the above-mentioned technical solution, by rotating the main body of the probiotic fermentation tank inside the heating shell, makes the heating of the main body of the fermentation tank more uniform, the lack of a stirring mechanism inside the tank means that the bacterial sludge at the bottom of the tank cannot be fully mixed with the culture medium for fermentation. Furthermore, after the probiotic raw materials are added to the fermentation tank, some clumps of raw materials may participate in the mixing and fermentation, further hindering the full mixing of probiotics with other materials. This results in the probiotics not exerting their effects evenly in every part during the fermentation process. Therefore, we provide a high-efficiency probiotic fermentation device. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency probiotic fermentation device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency probiotic fermentation device, comprising a fermentation tank, an installation box on one side of the fermentation tank, a motor on one side of the installation box, a gear 1 and a gear 2 inside the installation box, a crushing cylinder at the end of each gear 1 and gear 2 away from the motor 1, a baffle plate on the top side inside the fermentation tank, a filter plate at the bottom inside the fermentation tank near the crushing cylinder, a motor 2 at the bottom of the fermentation tank, a rotating rod on the top of the motor 2, two stirring blades on the outer side of the rotating rod near the top of the filter plate, two stirring rods on the outer side of the rotating rod near the bottom of the filter plate, and an auxiliary mechanism on the outer side of the rotating rod near the bottom of the stirring rod.

[0007] As a further preferred embodiment of this technical solution, the auxiliary mechanism includes four stirring scrapers, all of which are fixedly connected to the outside of the rotating rod, and multiple slots are arrayed and penetrated on the outer side of each of the four stirring scrapers.

[0008] As a further preferred embodiment of this technical solution, a mounting box is fixedly connected to one side of the fermenter, a support plate is fixedly connected to one side of the mounting box, and the top of the support plate is fixedly installed to the outside of the motor side.

[0009] As a further preferred embodiment of this technical solution, the output end of the first motor is fixedly connected to one side of the first gear, the tooth groove of the first gear meshes with the teeth of the second gear, and a crushing cylinder is fixedly connected to the ends of the first and second gears away from the first motor.

[0010] As a further preferred embodiment of this technical solution, the ends of the two crushing cylinders furthest from the motor are rotatably connected to one side of the inner wall of the fermentation tank, and the baffle plate is fixedly connected to the top side of the inner wall of the fermentation tank.

[0011] As a further preferred embodiment of this technical solution, the filter plate is fixedly connected to the inner wall of the fermentation tank, a support frame is fixedly connected to the bottom of the fermentation tank, and the top of the support frame is fixedly installed to the outside of the motor.

[0012] As a further preferred embodiment of this technical solution, the output end of the top of the second motor is fixedly connected to the outside of the rotating rod, the stirring rod and the stirring blade are both fixedly connected to the outside of the rotating rod, the top of the fermentation tank is provided with a feed inlet and a liquid inlet, and the side of the fermentation tank is provided with a discharge outlet.

[0013] This invention provides a high-efficiency probiotic fermentation device, which has the following beneficial effects:

[0014] (1) This utility model uses a rotating crushing cylinder to crush lumpy or blocky probiotic raw materials into powder. The baffle plate can prevent the probiotic raw materials from falling to the sides of the two crushing cylinders during the feeding process, thus avoiding some probiotic raw materials not participating in the crushing process. By starting the motor, the rotating rod is driven to rotate, and the stirring rod and stirring blade will rotate. The rotating stirring blade will mix the probiotic raw materials and fermentation liquid on the filter plate. The rotating stirring rod can continuously stir and mix the bacterial mud accumulated in the middle of the fermentation tank, ensuring the mixing of raw materials and fermentation liquid.

[0015] (2) During the rotation of the rotating rod, the four stirring scrapers will also rotate synchronously on the bottom side of the inner wall of the fermentation tank, which can prevent the probiotic raw materials from forming sediment or scale near the bottom of the tank wall, and can also mix and stir the probiotic raw materials on the bottom side of the tank. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a high-efficiency probiotic fermentation device according to the present invention.

[0017] Figure 2 This is a cross-sectional side view of a high-efficiency probiotic fermentation device according to the present invention.

[0018] Figure 3 This is a partial front view of the structure of a high-efficiency probiotic fermentation device according to the present invention.

[0019] Figure 4 This is a partial side view of a probiotic high-efficiency fermentation device according to the present invention.

[0020] In the diagram: 11. Fermentation tank; 12. Mounting box; 13. Motor 1; 14. Gear 1; 15. Gear 2; 16. Crushing cylinder; 17. Baffle plate; 18. Filter plate; 19. Motor 2; 110. Rotating rod; 111. Stirring rod; 112. Stirring blade;

[0021] 2. Auxiliary mechanisms; 21. Stirring scraper; 22. Slot;

[0022] 31. Support plate; 32. Feed inlet; 33. Liquid inlet; 34. Support frame; 35. Discharge outlet. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0024] This utility model provides a technical solution: such as Figures 1-4As shown, in this embodiment, a high-efficiency probiotic fermentation device includes a fermentation tank 11. A mounting box 12 is provided on one side of the fermentation tank 11, and a motor 13 is provided on one side of the mounting box 12. The mounting box 12 is fixedly connected to one side of the fermentation tank 11, and a support plate 31 is fixedly connected to one side of the mounting box 12. The top of the support plate 31 is fixedly installed to the outside of the motor 13. Gear 14 and gear 2 15 are provided inside the mounting box 12. A crushing cylinder 16 is provided at the end of gear 14 and gear 2 15 away from the motor 13. The output end of the motor 13 is fixedly connected to one side of gear 14. The tooth groove of gear 14 meshes with the teeth of gear 2 15. The crushing cylinder 16 is fixedly connected to the end of gear 14 and gear 2 15 away from the motor 13. A baffle plate 17 is provided on the top side inside the fermentation tank 11. The ends of the two crushing cylinders 16 away from the motor 13 are rotatably connected to one side of the inner wall of the fermentation tank 11. The baffle plate 17 is fixedly connected to... On the top side of the inner wall of the fermenter 11, a filter plate 18 is provided inside the fermenter 11 near the bottom of the crushing cylinder 16. A motor 2 19 is provided at the bottom of the fermenter 11. The outside of the filter plate 18 is fixedly connected to the inner wall of the fermenter 11. A support frame 34 is fixedly connected to the bottom of the fermenter 11. The top of the support frame 34 is fixedly installed to the outside of the motor 2 19. A rotating rod 110 is provided at the top of the motor 2 19. Two stirring blades 112 are provided on the outside of the rotating rod 110 near the top of the filter plate 18. Two stirring rods 111 are provided on the outside of the rotating rod 110 near the bottom of the filter plate 18. The output end of the top of the motor 2 19 is fixedly connected to the outside of the rotating rod 110. The stirring rods 111 and stirring blades 112 are both fixedly connected to the outside of the rotating rod 110. A feed inlet 32 ​​and a liquid inlet 33 are provided at the top of the fermenter 11. A discharge outlet 35 is provided on one side of the fermenter 11. An auxiliary mechanism 2 is provided on the bottom side of the rotating rod 110 near the stirring rods 111.

[0025] In this embodiment, when the device is used to ferment probiotics, motor 13 is first started to drive gears 14 and 15 to rotate. This causes the two grinding cylinders 16 to rotate synchronously in opposite directions. Probiotic raw materials are fed into the fermentation tank 11 through the feed inlet 32. The rotating grinding cylinders 16 crush the clumps or blocks of probiotic raw materials into powder. The baffle plate 17 prevents probiotic raw materials from falling onto the sides of the two grinding cylinders 16 during the feeding process, ensuring that some probiotic raw materials are not crushed. The crushed material falls onto the filter plate 18. An appropriate amount of fermentation liquid is then added into the fermentation tank 11 through the liquid inlet 33. When the fermentation liquid comes into contact with the probiotic raw materials on the filter plate 18, the motor 19 can be started to drive the rotating rod 110 to rotate, and then the stirring rod 111 and stirring blade 112 will rotate. The rotating stirring blade 112 will mix and stir the probiotic raw materials and fermentation liquid on the filter plate 18. When the probiotic raw materials are stirred into a sludge, they will seep down through the holes of the filter plate 18. The rotating stirring rod 111 can continuously stir and mix the sludge accumulated in the middle of the fermentation tank 11 to ensure the mixing of raw materials and fermentation liquid. When the fermentation liquid and sludge are thoroughly mixed, the rotation of the stirring rod 111 and stirring blade 112 is stopped, and the sludge is placed in the fermentation tank 11 for natural fermentation.

[0026] like Figures 2-3 As shown, the auxiliary mechanism 2 includes four stirring scrapers 21. All four stirring scrapers 21 are fixedly connected to the outside of the rotating rod 110, and multiple slots 22 are arrayed through the outer side of each of the four stirring scrapers 21.

[0027] In this embodiment, as the rotating rod 110 rotates again, the four stirring scrapers 21 will also rotate synchronously on the bottom side of the inner wall of the fermentation tank 11. This can prevent the probiotic raw materials from forming sediment or scale near the bottom of the tank wall, and can also mix and stir the probiotic raw materials on the bottom side of the tank.

[0028] This invention provides a high-efficiency probiotic fermentation device, the specific working principle of which is as follows:

[0029] When using this device to ferment probiotics, first start motor 13. Motor 13 drives gears 14 and 25 to rotate, causing the two grinding cylinders 16 to rotate synchronously in opposite directions. Then, the probiotic raw materials are fed into the fermentation tank 11 through the feed inlet 32. At this time, the rotating grinding cylinders 16 will gradually crush the clumps or blocks of probiotic raw materials into powder. The crushed raw materials will then fall onto the filter plate 18. Then, an appropriate amount of fermentation liquid is added into the fermentation tank 11 through the liquid inlet 33. When the fermentation liquid comes into contact with the probiotic raw materials on the filter plate 18, start motor 2 19. 19 drives the rotating rod 110 to rotate, which in turn causes the stirring rod 111 and stirring blade 112 to start rotating. The rotating stirring blade 112 mixes and stirs the probiotic raw materials and fermentation liquid on the filter plate 18. After the probiotic raw materials are stirred into bacterial sludge, the bacterial sludge will seep downward through the holes of the filter plate 18. Meanwhile, the rotating stirring rod 111 can continuously stir and mix the bacterial sludge accumulated in the middle of the fermentation tank 11, thereby ensuring that the raw materials and fermentation liquid are fully mixed. Finally, when the fermentation liquid and bacterial sludge are thoroughly mixed, the rotation of the stirring rod 111 and stirring blade 112 is stopped, and the bacterial sludge is left to ferment naturally in the fermentation tank 11.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency probiotic fermentation device, comprising a fermentation tank (11), characterized in that: A mounting box (12) is provided on one side of the fermentation tank (11), and a motor (13) is provided on one side of the mounting box (12). Gear 1 (14) and gear 2 (15) are provided inside the mounting box (12). A crushing cylinder (16) is provided at the end of gear 1 (14) and gear 2 (15) away from motor 1 (13). A baffle plate (17) is provided on the top side inside the fermentation tank (11). A bottom part of the fermentation tank (11) near the crushing cylinder (16) is provided. A filter plate (18) is provided. A second motor (19) is provided at the bottom of the fermentation tank (11). A rotating rod (110) is provided at the top of the second motor (19). Two stirring blades (112) are provided on the outside of the rotating rod (110) near the top of the filter plate (18). Two stirring rods (111) are provided on the outside of the rotating rod (110) near the bottom of the filter plate (18). An auxiliary mechanism (2) is provided on the outside of the rotating rod (110) near the bottom of the stirring rods (111). The auxiliary mechanism (2) includes a stirring scraper (21), and there are four stirring scrapers (21). All four stirring scrapers (21) are fixedly connected to the outside of the rotating rod (110). Multiple slots (22) are arranged in an array on the outer side of the four stirring scrapers (21). The output end of the motor (19) is fixedly connected to the outside of the rotating rod (110). The stirring rod (111) and the stirring blade (112) are both fixedly connected to the outside of the rotating rod (110). The fermentation tank (11) has a feed inlet (32) and a liquid inlet (33) at the top. The fermentation tank (11) has a discharge outlet (35) on one side.

2. The probiotic high-efficiency fermentation device according to claim 1, characterized in that: A mounting box (12) is fixedly connected to one side of the fermentation tank (11), and a support plate (31) is fixedly connected to one side of the mounting box (12). The top of the support plate (31) is fixedly installed on the outside of the motor (13).

3. The probiotic high-efficiency fermentation device according to claim 1, characterized in that: The output end of the motor (13) is fixedly connected to one side of the gear (14), the tooth groove of the gear (14) meshes with the teeth of the gear (15), and the ends of the gear (14) and the gear (15) away from the motor (13) are both fixedly connected to a crushing cylinder (16).

4. The probiotic high-efficiency fermentation device according to claim 1, characterized in that: The ends of the two crushing cylinders (16) away from the motor (13) are rotatably connected to one side of the inner wall of the fermentation tank (11), and the baffle plate (17) is fixedly connected to the top side of the inner wall of the fermentation tank (11).

5. The probiotic high-efficiency fermentation device according to claim 1, characterized in that: The filter plate (18) is fixedly connected to the inner wall of the fermentation tank (11), and a support frame (34) is fixedly connected to the bottom of the fermentation tank (11). The top of the support frame (34) is fixedly installed to the outside of the motor (19).

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