A premixing device for spinning nylon staple
By combining a horizontal mixing box with a vibrating discharge and a tilting support mechanism, the problems of material stratification and adhesion in vertical mixing devices are solved, achieving efficient mixing and rapid discharge of nylon staple fiber spinning raw materials and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CIXI DUPONT CHEMICAL FIBER IND CO LTD
- Filing Date
- 2025-08-06
- Publication Date
- 2026-06-16
AI Technical Summary
In the prior art, vertical mixing devices are prone to stratification and bottom material accumulation due to gravity when mixing nylon staple fiber spinning raw materials, resulting in poor mixing effect and easy adhesion during discharge.
The horizontal mixing tank design, combined with a vibrating discharge mechanism, a tilting support mechanism and a spiral mixing structure, achieves thorough mixing and rapid discharge of materials through the staggered rotation of spiral rings, vibrating discharge and tilting discharge.
It effectively avoids material adhesion, improves mixing efficiency and discharge rate, ensures uniform mixing and rapid discharge of materials, and reduces production costs.
Smart Images
Figure CN224362917U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing device technology, and more specifically to a premixing device for spinning nylon staple fiber. Background Technology
[0002] Short-path spinning refers to a new method for producing synthetic staple fibers using melt spinning, where spinning and post-processing steps such as stretching, crimping, and cutting can be directly combined. Also known as compact spinning, this method reduces equipment investment and factory floor space, thereby lowering production costs, because it allows for direct integration of spinning and post-processing.
[0003] The current nylon staple fiber spinning process requires mixing and stirring of its raw materials and colors.
[0004] A search revealed Chinese patent CN216891338U, which discloses a premixing device for short fiber spinning, including a mixing device body. This premixing device for short fiber spinning improves the efficiency of mixing and stirring short fiber spinning raw materials and additives. However, it still has the following drawbacks: because the vertical mixing device mainly relies on the unidirectional lifting of vertical rotation during mixing, it is prone to stratification due to gravity. Furthermore, the material accumulated in the conical bottom of the vertical tank is not easily moved upward and mixed due to stirring, further reducing the material mixing effect. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a premixing device for spinning nylon staple fiber, so as to solve the problems existing in the background art.
[0006] This utility model provides the following technical solution: a premixing device for spinning nylon staple fiber, comprising,
[0007] A horizontal mixing box, which is used to hold materials, has a discharge hole on one side.
[0008] A mixing mechanism, which is located inside a horizontal mixing tank;
[0009] A vibrating discharge mechanism is provided on one side of a horizontal mixing box and communicates with the discharge hole.
[0010] A flip-type support mechanism is located below the horizontal mixing tank and detaches the horizontal mixing tank from the ground.
[0011] As a further embodiment of this utility model, the mixing mechanism includes a mixing shaft rotatably mounted inside a horizontal mixing box via a sealed bearing. Two sets of inner and outer spiral rings distributed in opposite directions are fixedly connected to the outer circumference of the mixing shaft. The inner spiral rings of the same set are located inside the outer spiral rings, and their spiral directions are staggered. A reduction motor is fixedly connected to one side of the outer wall of the horizontal mixing box, and one end of the output shaft of the reduction motor is fixed to the end of the mixing shaft.
[0012] As a further improvement of this utility model, multiple equidistant turbulence holes are provided inside both outer spiral rings.
[0013] As a further embodiment of this utility model, the vibrating discharge mechanism includes a discharge hopper fixedly connected to the outer wall of one side of the horizontal mixing box, and the discharge hopper is connected to the discharge hole. Vibration motors are fixedly connected to both sides of the discharge hopper. Two sliding rods and a side support are fixedly connected to the outer wall of one side of the horizontal mixing box. The side support is fixed to the discharge hopper. An opening and closing frame is slidably installed between the two sliding rods through a sliding sleeve. The opening and closing frame contacts and blocks the discharge hole. An opening and closing cylinder is provided on the top of the side support to drive the opening and closing frame to move in the vertical direction.
[0014] As a further embodiment of this invention, the lowest point of the discharge hole is flush with the bottom inner wall of the horizontal mixing box.
[0015] As a further embodiment of this utility model, the flipping support mechanism includes a base frame, which is hinged to one end of a horizontal mixing box. Two guide rails are fixedly connected to the other end of the horizontal mixing box. A slide table is slidably installed on one side of the guide rail, and a connecting bracket is fixedly connected to one side of the slide table. A vertical fixing seat is fixedly connected to one side of the guide rail near the top. A support spring is fixedly connected between the vertical fixing seat and the slide table. Two flipping cylinders are hinged inside the base frame, and one end of the piston rod of the flipping cylinder is hinged to the connecting bracket. Two support frames for supporting the horizontal mixing box are fixedly connected inside the base frame.
[0016] As a further embodiment of this utility model, the horizontal mixing box is in a horizontal state when the bottom of the horizontal mixing box contacts the top of the support frame.
[0017] As a further embodiment of this utility model, a cover plate is hinged to one side of the horizontal mixing box, and a gas spring is provided on one side of the horizontal mixing box to assist in driving the cover plate to open and close.
[0018] The technical effects and advantages of this utility model are as follows:
[0019] 1. This utility model uses a vibratory discharge mechanism to make the vibratory motor rotate and generate vibration, while the discharge hopper and the horizontal mixing box resonate, thus effectively improving the discharge rate and preventing material adhesion.
[0020] 2. By setting up a flip-type support mechanism, this utility model tilts the horizontal mixing box during material discharge, and the horizontal mixing box and the flip cylinder are supported by a support spring, thus further expanding the amplitude of the horizontal mixing box and further improving the material discharge effect.
[0021] 3. When the outer spiral ring of this utility model rotates, it can not only stir the material in the horizontal mixing box, but also scrape the inner wall of the horizontal mixing box in real time, effectively preventing the material from sticking. At the same time, the inner spiral ring is not only located inside the outer spiral ring, but the spiral directions are also staggered, so the material in the horizontal mixing box can be circulated and guided, and can be fully mixed. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the front three-dimensional structure of this utility model.
[0023] Figure 2 This is a schematic diagram of the mixing mechanism of this utility model.
[0024] Figure 3 This is a schematic diagram of the vibration discharge mechanism of this utility model.
[0025] Figure 4 This is a schematic diagram of the vibratory discharge mechanism of this utility model in its open state.
[0026] The attached diagram is labeled as follows: 1. Base frame; 2. Support frame; 3. Tilting cylinder; 4. Gear motor; 5. Gas spring; 6. Cover plate; 7. Horizontal mixing box; 8. Connecting bracket; 9. Support spring; 10. Slide table; 11. Guide rail; 12. Vertical fixed base; 13. Mixing shaft; 14. Outer spiral ring; 15. Turbidation hole; 16. Inner spiral ring; 17. Discharge hole; 18. Discharge hopper; 19. Vibrating motor; 20. Side bracket; 21. Opening and closing cylinder; 22. Slide rod; 23. Opening and closing frame. Detailed Implementation
[0027] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. This utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0028] Reference Figures 1-4This utility model provides a premixing device for spinning nylon staple fiber, comprising,
[0029] Horizontal mixing box 7 is used to hold materials. A discharge hole 17 is provided on one side of the horizontal mixing box 7.
[0030] The mixing mechanism is located inside the horizontal mixing box 7;
[0031] The mixing mechanism includes a mixing shaft 13 rotatably mounted inside a horizontal mixing box 7 via a sealed bearing. Two sets of inner spiral rings 16 and outer spiral rings 14, which are distributed in opposite directions, are fixed to the outer circumference of the mixing shaft 13 by bolts. The inner spiral rings 16 in the same set are located inside the outer spiral rings 14, and their spiral directions are staggered. A geared motor 4 is fixed to one side of the outer wall of the horizontal mixing box 7 by bolts, and one end of the output shaft of the geared motor 4 is fixed to the end of the mixing shaft 13.
[0032] Specifically, by starting the reduction motor 4, the rotation of the reduction motor 4 drives the mixing shaft 13 to rotate. The rotation of the mixing shaft 13 drives the two sets of inner spiral rings 16 and outer spiral rings 14 to rotate simultaneously. Since the outer ring of the outer spiral ring 14 is in contact with the inner wall of the horizontal mixing box 7, the outer spiral ring 14 can not only stir the material in the horizontal mixing box 7 when it rotates, but also scrape the inner wall of the horizontal mixing box 7 in real time, effectively preventing the material from sticking.
[0033] Furthermore, since the two sets of inner spiral rings 16 and outer spiral rings 14 are distributed in an opposing manner, and the inner spiral rings 16 are not only located inside the outer spiral rings 14, but also have staggered spiral directions, the material in the horizontal mixing box 7 can be guided to circulate and be fully mixed.
[0034] In this invention, multiple equidistant turbulence holes 15 are provided inside both outer spiral rings 14.
[0035] Specifically, the turbulence hole 15 can further improve the mixing effect of the material when the outer spiral ring 14 rotates.
[0036] A vibrating discharge mechanism is located on one side of the horizontal mixing box 7 and is connected to the discharge hole 17.
[0037] The vibratory discharge mechanism of this utility model includes a discharge hopper 18 fixed to the outer wall of one side of a horizontal mixing box 7 by bolts, and the discharge hopper 18 is connected to the discharge hole 17. Vibration motors 19 are fixed to both sides of the discharge hopper 18 by bolts. Two sliding rods 22 and a side support 20 are fixed to the outer wall of one side of the horizontal mixing box 7 by bolts. The side support 20 is fixed to the discharge hopper 18. An opening and closing frame 23 is slidably installed between the two sliding rods 22 through a sliding sleeve. The opening and closing frame 23 contacts and blocks the discharge hole 17. An opening and closing cylinder 21 is provided on the top of the side support 20 to drive the opening and closing frame 23 to move in the vertical direction. The lowest point of the discharge hole 17 is flush with the bottom inner wall of the horizontal mixing box 7.
[0038] Specifically, during material discharge, the opening and closing cylinder 21 is activated, which shortens and drives the opening and closing frame 23 to move upward along the slide rod 22, thereby unblocking the discharge hole 17. As a result, the material that has been mixed in the horizontal mixing box 7 can flow into the discharge hopper 18 through the discharge hole 17 and be discharged through the discharge hopper 18. At the same time, two vibration motors 19 are activated, which rotate and generate vibration. The discharge hopper 18 and the horizontal mixing box 7 resonate, thus effectively improving the discharge rate and preventing material adhesion.
[0039] A tilting support mechanism is located below the horizontal mixing tank 7 and detaches the horizontal mixing tank 7 from the ground.
[0040] The flip-type support mechanism of this utility model includes a base frame 1, which is hinged to one end of a horizontal mixing box 7. Two guide rails 11 are fixed to the other end of the horizontal mixing box 7 by bolts. A slide table 10 is slidably installed on one side of the guide rail 11. A connecting bracket 8 is fixed to one side of the slide table 10 by bolts. A vertical fixing seat 12 is fixed to one side of the guide rail 11 near the top by bolts. A support spring 9 is fixed between the vertical fixing seat 12 and the slide table 10 by bolts. Two flip cylinders 3 are hinged inside the base frame 1, and one end of the piston rod of the flip cylinder 3 is hinged to the connecting bracket 8. Two support frames 2 for supporting the horizontal mixing box 7 are fixed inside the base frame 1 by bolts. When the bottom of the horizontal mixing box 7 contacts the top of the support frame 2, the horizontal mixing box 7 is in a horizontal state.
[0041] Specifically, in order to improve the discharge efficiency, the tilting cylinder 3 can be activated during discharge. The extension of the tilting cylinder 3 pushes the connecting bracket 8 and the slide table 10 to move upward along the guide rail 11. At this time, the support spring 9 is shortened by force and generates elastic force. When the elastic force is greater than the horizontal mixing box 7 and the weight of the material, the horizontal mixing box 7 tilts. Since the horizontal mixing box 7 is in a tilted state, the material discharge efficiency is effectively improved.
[0042] Furthermore, since the vibration motor 19 causes the discharge hopper 18 and the horizontal mixing box 7 to resonate, the horizontal mixing box 7 and the tilting cylinder 3 are supported by the support spring 9, thus further expanding the amplitude of the horizontal mixing box 7 and further improving the discharge effect.
[0043] It should be noted that the cylinder used in this application is a power actuator that converts the pressure energy of compressed air into mechanical energy. By controlling the gas in and out, it drives the piston to perform linear reciprocating motion. It can be used in conjunction with a magnetic switch, proximity switch or photoelectric switch to achieve precise control of the extension and retraction displacement of the cylinder piston rod. Those skilled in the art can set it according to actual needs, which will not be elaborated here.
[0044] In this utility model, a cover plate 6 is hinged to one side of the horizontal mixing box 7 to prevent material from splashing during mixing. A gas spring 5 is provided on one side of the horizontal mixing box 7 to assist in opening and closing the cover plate 6.
[0045] Specifically, the gas spring 5 provides support for the cover plate 6 after it is opened, making it simple and convenient to use.
[0046] It should be noted that the motors, gas springs, etc. used in this application are all existing technologies. A gas spring consists of a pressure cylinder, a piston rod, a piston, a sealing guide sleeve, and a filling material (inert gas or oil-gas mixture). An inert gas or oil-gas mixture is filled into the sealed pressure cylinder, so that the pressure inside the cavity is several times or tens of times higher than atmospheric pressure. The movement of the piston rod is achieved by the pressure difference generated by the cross-sectional area of the piston rod being smaller than that of the piston. Those skilled in the art can set it according to actual needs, which will not be elaborated here.
[0047] The use of this utility model involves the following steps:
[0048] S1: During mixing, the geared motor 4 is started, and the rotation of the geared motor 4 drives the mixing shaft 13 to rotate. The rotation of the mixing shaft 13 drives the two sets of inner spiral rings 16 and outer spiral rings 14 to rotate simultaneously. Since the outer ring of the outer spiral ring 14 is in contact with the inner wall of the horizontal mixing box 7, the outer spiral ring 14 can not only stir the material in the horizontal mixing box 7 when it rotates, but also scrape the inner wall of the horizontal mixing box 7 in real time, effectively preventing the material from sticking. Since the two sets of inner spiral rings 16 and outer spiral rings 14 are distributed in an opposing manner, and the inner spiral ring 16 is not only located inside the outer spiral ring 14, but the spiral directions are also staggered, so that the material in the horizontal mixing box 7 can be circulated and guided, and can be fully mixed.
[0049] S2: During discharge, the opening and closing cylinder 21 is activated, which shortens and drives the opening and closing frame 23 to move upward along the slide rod 22, thereby unblocking the discharge hole 17. As a result, the material that has been mixed in the horizontal mixing box 7 can flow into the discharge hopper 18 through the discharge hole 17 and be discharged through the discharge hopper 18. At the same time, two vibration motors 19 are activated. The vibration motors 19 rotate and generate vibration, and the discharge hopper 18 and the horizontal mixing box 7 resonate, thus effectively improving the discharge rate and preventing material adhesion.
[0050] S3: During the material discharge process, by activating the tilting cylinder 3, the tilting cylinder 3 extends and pushes the connecting bracket 8 and the slide table 10 to move upward along the guide rail 11. At this time, the support spring 9 is compressed and generates elastic force. When the elastic force is greater than the horizontal mixing box 7 and the weight of the material, the horizontal mixing box 7 tilts. Since the horizontal mixing box 7 is in a tilted state, the material discharge efficiency is effectively improved.
[0051] S4: Because the vibration motor 19 causes the discharge hopper 18 and the horizontal mixing box 7 to resonate, the horizontal mixing box 7 and the tilting cylinder 3 are supported by the support spring 9. Therefore, the amplitude of the horizontal mixing box 7 is further expanded, the discharge effect is further improved, and blockage and material adhesion are effectively avoided during discharge.
[0052] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.
[0053] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.
[0054] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
Claims
1. A premixing device for spinning of staple nylon fiber, characterized by: include, A horizontal mixing tank (7) is used to hold materials, and a discharge hole (17) is provided on one side of the horizontal mixing tank (7). A mixing mechanism, which is located inside a horizontal mixing box (7); A vibrating discharge mechanism is provided on one side of the horizontal mixing box (7) and connected to the discharge hole (17); A flip-type support mechanism is located below the horizontal mixing tank (7) and detaches the horizontal mixing tank (7) from the ground.
2. A premixing device for spinning of staple nylon fiber as claimed in claim 1 wherein: The mixing mechanism includes a mixing shaft (13) that is rotatably mounted inside a horizontal mixing box (7) via a sealed bearing. Two sets of inner spiral rings (16) and outer spiral rings (14) distributed in opposite directions are fixedly connected to the outer circumference of the mixing shaft (13). The inner spiral rings (16) of the same set are located inside the outer spiral rings (14) and their spiral directions are staggered. A geared motor (4) is fixedly connected to one side of the outer wall of the horizontal mixing box (7), and one end of the output shaft of the geared motor (4) is fixed to the end of the mixing shaft (13).
3. A premixing device for spinning of staple nylon fiber as claimed in claim 2 wherein: Both of the outer spiral rings (14) have multiple equally spaced turbulence holes (15) inside.
4. A premixing device for spinning of staple nylon fiber as claimed in claim 1 wherein: The vibrating discharge mechanism includes a discharge hopper (18) fixedly connected to the outer wall of one side of the horizontal mixing box (7), and the discharge hopper (18) is connected to the discharge hole (17). Vibrating motors (19) are fixedly connected to both sides of the discharge hopper (18). Two sliding rods (22) and a side support (20) are fixedly connected to the outer wall of one side of the horizontal mixing box (7). The side support (20) is fixed to the discharge hopper (18). An opening and closing frame (23) is slidably installed between the two sliding rods (22) through a sliding sleeve. The opening and closing frame (23) contacts and blocks the discharge hole (17). The top of the side support (20) is provided with an opening and closing cylinder (21) that drives the opening and closing frame (23) to move in the vertical direction.
5. A premixing device for spinning of staple nylon fiber as claimed in claim 4 wherein: The lowest point of the discharge hole (17) is flush with the bottom inner wall of the horizontal mixing box (7).
6. The premixing device for spinning nylon staple fiber according to claim 1, characterized in that: The flip-type support mechanism includes a base frame (1), which is hinged to one end of a horizontal mixing box (7). Two guide rails (11) are fixedly connected to the other end of the horizontal mixing box (7). A slide table (10) is slidably installed on one side of the guide rail (11). A connecting bracket (8) is fixedly connected to one side of the slide table (10). A vertical fixed seat (12) is fixedly connected to one side of the guide rail (11) and near the top. A support spring (9) is fixedly connected between the vertical fixed seat (12) and the slide table (10). Two flip cylinders (3) are hinged inside the base frame (1), and one end of the piston rod of the flip cylinder (3) is hinged to the connecting bracket (8). Two support frames (2) that support the horizontal mixing box (7) are fixedly connected inside the base frame (1).
7. A premixing device for spinning nylon staple fiber according to claim 6, characterized in that: When the bottom of the horizontal mixing box (7) contacts the top of the support frame (2), the horizontal mixing box (7) is in a horizontal state.
8. A premixing device for spinning nylon staple fiber according to claim 1, characterized in that: The horizontal mixing box (7) is hinged to a cover plate (6) on one side, and a gas spring (5) is provided on one side of the horizontal mixing box (7) to assist in driving the cover plate (6) to open and close.