Double-station automatic glaze spraying device for pottery jar

Abstract

The utility model provides a pottery jar double position automatic glaze spraying device belongs to pottery jar glaze spraying technical field, including spraying booth, the inside wall of spraying booth is equipped with the dust removal air outlet of evenly distributed, the inside wall fixedly connected with symmetrical distribution's connecting plate still includes dust removal subassembly, dust removal subassembly includes fixedly connected in the dust cover of spraying booth outer wall, dust cover outer wall fixedly connected with the air inlet pipe, the one end fixedly connected with fan of air inlet pipe away from dust cover. In the utility model, through setting up the moving plate in spraying subassembly can along the horizontal movement of guide rail, the sprayer can be through the vertical lifting of pneumatic cylinder, this multidirectional adjustment mode can make the sprayer accurately to pottery jar's different parts carry out glaze spraying, and the setting of external spraying robot, further increased the flexibility and comprehensiveness of spraying, can satisfy the glaze spraying demand of different shape and specification pottery jar, improved the quality and uniformity of glaze spraying.

Description

Technical Field

[0001] This utility model relates to the field of ceramic jar glazing technology, and more specifically, to a dual-station automatic glazing device for ceramic jars. Background Technology

[0002] Glazing is a crucial step in the ceramic production process, where a layer of glaze is evenly applied to the surface of the ceramic jar. This glaze not only gives the jar a unique color and luster, enhancing its aesthetic appeal, but also strengthens its waterproof and impermeable properties, extending its lifespan. High-quality glazing is essential for the jar's quality and market competitiveness.

[0003] Traditional ceramic jar glazing processes have several problems: 1. In terms of dust control, simple ventilation facilities are insufficient to handle large amounts of glaze dust, resulting in dust filling the workshop, which not only harms workers' health and affects glaze quality but also pollutes the environment; 2. In terms of spraying, early equipment had limited functions, with fixed or easily movable spray guns, making it difficult to accurately spray glaze on complex parts of ceramic jars and unable to adapt to different sizes of ceramic jars, thus limiting product quality and production efficiency; 3. In terms of work efficiency, manual glazing is labor-intensive and slow, and the quality is affected by the worker's condition, while early automatic equipment was mostly single-station, and loading and unloading and glazing could not be synchronized, resulting in low production efficiency and difficulty in meeting market demands.

[0004] Therefore, there is an urgent need for a dual-station automatic glazing device for ceramic jars to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a dual-station automatic glazing device for ceramic jars to solve the problems mentioned in the background art.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0007] A dual-station automatic glazing device for ceramic jars includes a spray booth with evenly distributed dust extraction vents on its inner wall. Symmetrically distributed connecting plates are fixedly connected to the inner wall of the spray booth.

[0008] A dust removal assembly includes a dust collection hood fixedly connected to the outer wall of the spray booth. An air inlet pipe is fixedly connected to the outer wall of the dust collection hood. A fan is fixedly connected to the end of the air inlet pipe away from the dust collection hood. An air outlet pipe is fixedly connected to the air outlet of the fan. A connecting pipe is fixedly connected to the end of the air outlet pipe away from the air outlet of the fan. A bag filter is fixedly connected to the outer wall of the connecting pipe. A support frame is fixedly connected to the outer wall of the bag filter.

[0009] Spraying components are installed on the inner wall of the spray booth.

[0010] The dual-station rotating assembly is located on the outer wall of the connecting plate.

[0011] As a preferred technical solution of this application, the spraying assembly includes mounting plates symmetrically fixedly connected to the inner wall of the spray booth. A support plate is fixedly connected to the outer wall of the mounting plate. A symmetrically distributed guide rail is fixedly connected to the outer wall of the support plate. A slider is slidably connected to the outer wall of the guide rail. A moving plate is fixedly connected to the outer wall of the slider. A toothed plate is fixedly connected to the top wall of the support plate. A cylinder is also fixedly connected to the top wall of the moving plate. A connecting column is fixedly connected to the output end of the cylinder. A lifting plate is fixedly connected to the outer wall of the connecting column. A symmetrically distributed guide rod is slidably connected to the outer wall of the lifting plate, and the guide rod is fixedly connected to the moving plate. A sprayer is fixedly connected to the outer wall of the lifting plate.

[0012] As a preferred technical solution of this application, the dual-station rotating assembly includes a base fixedly connected to the outer wall of the connecting plate, a drive motor B fixedly connected to the top wall of the base, a drive gear B fixedly connected to the output end of the drive motor B, a central bearing fixedly connected to the inner wall of the base, a driven gear ring rotatably connected to the outer wall of the central bearing, and the outer wall of the driven gear ring meshing with the outer wall of the drive gear B. The driven gear ring is engaged with a rotating sleeve by a connecting pin, and a support net is fixedly connected to the top wall of the rotating sleeve.

[0013] As a preferred technical solution of this application, a drive motor A is fixedly connected to the top wall of the movable plate, and a drive gear A is fixedly connected to the output end of the drive motor A, and the outer wall of the drive gear A is meshed with the outer wall of the gear plate.

[0014] As a preferred technical solution of this application, an external spraying robot is fixedly connected to the inner wall of the spray booth.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] In the scheme of this application:

[0017] 1. The dust removal assembly, consisting of a dust hood, air inlet pipe, fan, air outlet pipe, connecting pipe, and bag filter, combined with the dust extraction vents on the inner wall of the spray booth, can quickly and effectively extract and purify the glaze dust generated during the spraying process. This greatly improves the working environment, reduces the health hazards of dust to operators, and avoids the impact of dust on the quality of glaze spraying. It solves the problem in existing dust removal technologies where simple ventilation facilities are unable to handle large amounts of glaze dust, resulting in dust filling the workshop, which not only harms workers' health but also affects the quality of the glaze and pollutes the environment.

[0018] 2. By setting the movable plate in the spraying assembly to move horizontally along the guide rail, the sprayer can be vertically lifted and lowered by the cylinder. This multi-directional adjustment method enables the sprayer to accurately spray glaze on different parts of the ceramic jar. In addition, the setting of the external spraying robot further increases the flexibility and comprehensiveness of the spraying, which can meet the glazing needs of ceramic jars of different shapes and sizes, improve the quality and uniformity of the glaze, and solve the problems in the existing spraying technology where the early equipment had a single function, the spray gun position was fixed or the movement was simple, it was difficult to accurately spray glaze on the complex parts of the ceramic jar, and it could not adapt to ceramic jars of different sizes, thus limiting product quality and production efficiency.

[0019] 3. By using a dual-station rotating assembly, while one station is performing glazing operations, the other station can simultaneously perform loading and unloading operations on ceramic jars. This shortens the overall working time and improves the production efficiency of ceramic jar glazing. At the same time, the automatic rotation of the ceramic jars on the support mesh ensures the high efficiency and uniformity of the glazing process, reduces manual intervention, and improves the stability of product quality. This solves the problems in existing technologies regarding work efficiency: manual glazing is labor-intensive, slow, and the quality is affected by the worker's condition. Early automatic equipment was mostly single-station, and loading and unloading could not be synchronized with glazing, resulting in low production efficiency and difficulty in meeting market demands. Attached Figure Description

[0020] Figure 1 One of the overall structural schematic diagrams of the dual-station automatic glazing device for ceramic jars provided in this application;

[0021] Figure 2 The second schematic diagram of the overall structure of the dual-station automatic glazing device for ceramic jars provided in this application;

[0022] Figure 3 A schematic diagram of the mounting plate portion of the dual-station automatic glazing device for ceramic jars provided in this application;

[0023] Figure 4 A schematic diagram of the slider section of the dual-station automatic glazing device for ceramic jars provided in this application;

[0024] Figure 5 A schematic diagram of the sprayer section of the dual-station automatic glazing device for ceramic jars provided in this application;

[0025] Figure 6 A schematic diagram of the external spraying robot part of the dual-station automatic glazing device for ceramic jars provided in this application;

[0026] Figure 7 A schematic diagram of the central bearing portion of the dual-station automatic glazing device for ceramic jars provided in this application;

[0027] Figure 8An exploded view of the dual-station rotating assembly of the dual-station automatic glazing device for ceramic jars provided in this application.

[0028] The image shows:

[0029] 1. Spray booth; 2. Dust extraction vent; 3. Dust hood; 4. Connecting plate; 5. Inlet duct; 6. Fan; 7. Outlet duct; 8. Connecting pipe; 9. Bag filter; 10. Support frame; 11. Mounting plate; 12. Support plate; 13. Guide rail; 14. Gear plate; 15. Moving plate; 16. Slider; 17. Drive motor A; 18. Drive gear A; 19. Cylinder; 20. Connecting column; 21. Guide rod; 22. Lifting plate; 23. Sprayer; 24. Base; 25. Central bearing; 26. Driven gear ring; 27. Drive motor B; 28. Drive gear B; 29. ​​Rotating sleeve; 30. Connecting pin; 31. Support net; 32. External spraying robot. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0031] like Figure 1-8 As shown, the dual-station automatic glazing device for ceramic jars proposed in this embodiment includes a spray booth 1, with uniformly distributed dust extraction vents 2 on the inner wall of the spray booth 1, and symmetrically distributed connecting plates 4 fixedly connected to the inner wall of the spray booth 1. It also includes...

[0032] The dust removal assembly includes a dust collection hood 3 fixedly connected to the outer wall of the spray booth 1. An air inlet pipe 5 is fixedly connected to the outer wall of the dust collection hood 3. A fan 6 is fixedly connected to the end of the air inlet pipe 5 away from the dust collection hood 3. An air outlet pipe 7 is fixedly connected to the air outlet of the fan 6. A connecting pipe 8 is fixedly connected to the end of the air outlet pipe 7 away from the air outlet of the fan 6. A bag filter 9 is fixedly connected to the outer wall of the connecting pipe 8. A support frame 10 is fixedly connected to the outer wall of the bag filter 9. When the fan 6 is started, air containing glaze dust is drawn from the dust collection hood 3 through the air inlet pipe 5. The dust-containing air enters the air outlet pipe 7 and then enters the bag filter 9 through the connecting pipe 8. In the bag filter 9, the dust is intercepted by the filter bags, and the purified air is discharged. The dust collection exhaust ports 2 evenly distributed on the inner wall of the spray booth 1 assist the dust collection hood 3, so that dust-containing air from all parts of the spray booth 1 can be effectively extracted, maintaining a good working environment.

[0033] The spraying assembly is installed on the inner wall of spray booth 1.

[0034] The dual-station rotating assembly is located on the outer wall of the connecting plate 4.

[0035] like Figure 3-5 As shown, in a preferred embodiment, based on the above method, the spraying assembly further includes a mounting plate 11 symmetrically fixedly connected to the inner wall of the spray booth 1. A support plate 12 is fixedly connected to the outer wall of the mounting plate 11. A symmetrically distributed guide rail 13 is fixedly connected to the outer wall of the support plate 12. A slider 16 is slidably connected to the outer wall of the guide rail 13. A moving plate 15 is fixedly connected to the outer wall of the slider 16. A toothed plate 14 is fixedly connected to the top wall of the support plate 12. A cylinder 19 is also fixedly connected to the top wall of the moving plate 15. A connecting column 20 is fixedly connected to the output end of the cylinder 19. A lifting plate 22 is fixedly connected to the outer wall of the connecting column 20. A symmetrically distributed guide rod 21 is slidably connected to the outer wall of the lifting plate 22, and the guide rod 21 is fixedly connected to the moving plate 15. A sprayer 23 is fixedly connected to the outer wall of plate 22. When the drive motor A17 starts, the drive gear A18 at its output end meshes with the toothed plate 14, driving the moving plate 15 to slide along the guide rail 13, thereby adjusting the position of the sprayer 23 in the horizontal direction. When the height of the sprayer 23 needs to be adjusted, the cylinder 19 works, and the connecting column 20 at its output end pushes the lifting plate 22 to move up and down along the guide rod 21, thereby driving the sprayer 23 to rise and fall in the vertical direction. In this way, through horizontal and vertical adjustment, the sprayer 23 can accurately spray different positions of the pottery jar. In addition, the external spraying robot 32 fixedly connected to the inner wall of the spraying booth 1 can assist in spraying specific parts of the pottery jar, further improving the flexibility and comprehensiveness of the spraying.

[0036] like Figure 6-8 As shown, in a preferred embodiment, based on the above method, the dual-station rotating assembly further includes a base 24 fixedly connected to the outer wall of the connecting plate 4. A drive motor B27 is fixedly connected to the top wall of the base 24, and a drive gear B28 is fixedly connected to the output end of the drive motor B27. A central bearing 25 is fixedly connected to the inner wall of the base 24, and a driven gear ring 26 is rotatably connected to the outer wall of the central bearing 25. The outer wall of the driven gear ring 26 meshes with the outer wall of the drive gear B28. A rotating sleeve 29 is engaged with the driven gear ring 26 by a connecting pin 30, and a support net 3 is fixedly connected to the top wall of the rotating sleeve 29. 1. When the drive motor B27 starts, the drive gear B28 at its output end meshes and drives the driven gear ring 26 to rotate, which in turn drives the driven gear ring 26 to rotate on the central bearing 25. The driven gear ring 26 drives the rotating sleeve 29 to rotate through the connecting pin 30, which in turn causes the support net 31 on the top wall of the rotating sleeve 29 to rotate, placing the ceramic jar on the support net 31. The rotation of the support net 31 allows the ceramic jar to rotate continuously during the spraying process, ensuring that all parts of the ceramic jar are evenly glazed. Moreover, the dual-station design allows the loading and unloading of ceramic jars to be carried out at the other station while the glazing operation is being performed at one station, improving work efficiency.

[0037] like Figure 3As shown, in a preferred embodiment, based on the above method, a drive motor A17 is fixedly connected to the top wall of the movable plate 15, and a drive gear A18 is fixedly connected to the output end of the drive motor A17, and the outer wall of the drive gear A18 meshes with the outer wall of the toothed plate 14.

[0038] like Figure 6 As shown, in a preferred embodiment, based on the above method, an external spraying robot 32 is further fixedly connected to the inner wall of the spray booth 1.

[0039] Specifically, in use, this dual-station automatic glazing device for ceramic jars operates as follows: Drive motor B27 starts, and its output drive gear B28 meshes with and drives the driven gear ring 26 to rotate. This, in turn, causes the driven gear ring 26 to rotate on the central bearing 25. The driven gear ring 26, through the connecting pin 30, drives the rotating sleeve 29 to rotate, which in turn causes the support net 31 on the top wall of the rotating sleeve 29 to rotate, placing the ceramic jar on the support net 31. The rotation of the support net 31 allows the ceramic jar to rotate continuously during the spraying process, ensuring that all parts of the ceramic jar are evenly glazed. Furthermore, the dual-station design allows for glazing operations at one station while loading and unloading ceramic jars at the other, improving work efficiency. Simultaneously, drive motor A17 starts, and its output drive gear A18 meshes with the gear plate 14, causing the moving plate 15 to slide along the guide rail 13, thus adjusting the horizontal position of the sprayer 23. When the height of the sprayer 23 needs adjustment... When cylinder 19 operates, the connecting column 20 at its output end pushes the lifting plate 22 to move up and down along the guide rod 21, thereby driving the sprayer 23 to rise and fall vertically. In this way, by adjusting the horizontal and vertical directions, the sprayer 23 can accurately spray different positions of the ceramic jar. In addition, the external spraying robot 32, which is fixedly connected to the inner wall of the spray booth 1, can assist in spraying specific parts of the ceramic jar, further improving the flexibility and comprehensiveness of the spraying. During the spraying process, the fan 6 starts and draws air containing glaze dust from the dust collection hood 3 through the air inlet pipe 5. The dust-containing air enters the air outlet pipe 7 and then enters the bag filter 9 through the connecting pipe 8. In the bag filter 9, the dust is intercepted by the filter bags, and the purified air is discharged. The dust collection vents 2 evenly distributed on the inner wall of the spray booth 1 assist the dust collection hood 3, so that the dust-containing air in all parts of the spray booth 1 can be effectively extracted, maintaining a good working environment.

[0040] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present utility model.

Claims

1. A dual-station automatic glazing device for ceramic jars, comprising a spray booth (1), characterized in that, The inner wall of the spray booth (1) is provided with uniformly distributed dust extraction vents (2), and the inner wall of the spray booth (1) is fixedly connected with symmetrically distributed connecting plates (4), and also includes The dust removal assembly includes a dust collection hood (3) fixedly connected to the outer wall of the spray booth (1), an air inlet pipe (5) fixedly connected to the outer wall of the dust collection hood (3), a fan (6) fixedly connected to the end of the air inlet pipe (5) away from the dust collection hood (3), an air outlet pipe (7) fixedly connected to the air outlet of the fan (6), a connecting pipe (8) fixedly connected to the end of the air outlet pipe (7) away from the air outlet of the fan (6), a bag filter (9) fixedly connected to the outer wall of the connecting pipe (8), and a support frame (10) fixedly connected to the outer wall of the bag filter (9). The spraying assembly is installed on the inner wall of the spray booth (1). The dual-station rotating assembly is located on the outer wall of the connecting plate (4).

2. The dual-station automatic glazing device for ceramic jars according to claim 1, characterized in that, The spraying assembly includes a mounting plate (11) symmetrically fixedly connected to the inner wall of the spraying booth (1). A support plate (12) is fixedly connected to the outer wall of the mounting plate (11). A guide rail (13) is symmetrically distributed and fixedly connected to the outer wall of the support plate (12). A slider (16) is slidably connected to the outer wall of the guide rail (13). A moving plate (15) is fixedly connected to the outer wall of the slider (16). A toothed plate (14) is fixedly connected to the top wall of the support plate (12). A cylinder (19) is also fixedly connected to the top wall of the moving plate (15). A connecting column (20) is fixedly connected to the output end of the cylinder (19). A lifting plate (22) is fixedly connected to the outer wall of the connecting column (20). A guide rod (21) is symmetrically distributed and slidably connected to the outer wall of the lifting plate (22). The guide rod (21) is fixedly connected to the moving plate (15). A sprayer (23) is fixedly connected to the outer wall of the lifting plate (22).

3. The double position automatic glazing device for crock according to claim 1, wherein, The dual-station rotating assembly includes a base (24) fixedly connected to the outer wall of the connecting plate (4), a drive motor B (27) fixedly connected to the top wall of the base (24), a drive gear B (28) fixedly connected to the output end of the drive motor B (27), a central bearing (25) fixedly connected to the inner wall of the base (24), a driven gear ring (26) rotatably connected to the outer wall of the central bearing (25), and the outer wall of the driven gear ring (26) meshing with the outer wall of the drive gear B (28). The driven gear ring (26) is engaged with a rotating sleeve (29) by a connecting pin (30), and a support net (31) is fixedly connected to the top wall of the rotating sleeve (29).

4. The dual-station automatic glazing device for ceramic jars according to claim 2, characterized in that, The top wall of the movable plate (15) is fixedly connected to a drive motor A (17), and the output end of the drive motor A (17) is fixedly connected to a drive gear A (18), and the outer wall of the drive gear A (18) meshes with the outer wall of the toothed plate (14).

5. The double position automatic glazing device for crock according to claim 1, wherein, An external spraying robot (32) is fixedly connected to the inner wall of the spray booth (1).

Images