Color glaze mixing machine for toughened glass
By introducing a vertical plate, an electric telescopic rod, and sealing components into the colored glaze mixer, the maintenance difficulties caused by the sealing of the mixing tank were solved, enabling convenient opening and maintenance of the mixing tank and improving the maintenance efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG JINGYU NANO MATERIALS CO LTD
- Filing Date
- 2025-07-25
- Publication Date
- 2026-06-23
AI Technical Summary
The existing colored glaze mixers have sealed mixing chambers, which means that when the mixing components are damaged, the mixing chamber needs to be cut open or replaced, which is time-consuming and costly.
A colored glaze mixer was designed, comprising a vertical plate, an electric telescopic rod, a top plate, and sealing components. The electric telescopic rod drives the top plate to move downward to seal and stir the mixture. After mixing, the top plate moves upward to facilitate opening, thus enabling the mixing cylinder to be disassembled and maintained.
This allows for easy opening of the mixing tank, reducing maintenance and replacement time and improving equipment maintenance efficiency and ease of use.
Smart Images
Figure CN224388672U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tempered glass technology, specifically to a colored glaze mixer for tempered glass. Background Technology
[0002] Tempered glass is glass with compressive stress on its surface. It is also known as tempered glass. The glass is strengthened using a tempering process, and some tempered glass requires glazing, which necessitates the use of a colored glaze mixer.
[0003] A search revealed patent number CN219376830U, entitled "A High-White Alumina Glaze Mixer for Ceramic Tile Production." The device includes a support base, with a mixing chamber fixed to its top surface by screws. The mixing chamber has an inlet and an outlet on its top and side walls, respectively. A discharge valve is connected to the outlet. A drive motor is mounted on the top of the mixing chamber, located to the side of the inlet. The drive motor is enclosed in a mounting box, the inner wall of which is lined with sound-insulating cotton. A rotating mechanism is installed inside the mixing chamber. This invention utilizes the rotating mechanism to agitate the high-white alumina glaze using rotating shafts and stirring rods inside the mixing chamber. The two rotating shafts are linked by a first gear and a second gear, allowing the staggered stirring rods to agitate the high-white alumina glaze more evenly, reducing the mixing time and improving the uniformity of the high-white alumina glaze, thus improving ceramic tile production. While this device reduces the mixing time and improves the uniformity of the high-white alumina glaze, it also has certain drawbacks.
[0004] For example, if the mixing tank is sealed and cannot be opened, and the internal mixing components are damaged and require maintenance or replacement, the mixing tank needs to be cut open or replaced directly, resulting in a long time consumption or significant losses. To solve these technical problems, we have designed a colored enamel mixer for tempered glass. Utility Model Content
[0005] The purpose of this utility model is to provide a colored glaze mixer for tempered glass, which has the advantage of being easy to open. It solves the problem that the mixing box is sealed and cannot be opened. When the internal mixing components are damaged and need maintenance or replacement, it is necessary to cut open the mixing box or replace it directly, which results in a long time or a large loss.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a colored enamel mixer for tempered glass, comprising a base plate, a vertical plate connected to the left side of the top of the base plate, and storage slots on the front and rear sides of the top of the vertical plate. Electric telescopic rods are installed on the inner walls of the storage slots, and the telescopic ends of the two electric telescopic rods are connected to a top plate. Slide rails are connected to the front and rear sides of the top of the base plate, and movable sleeves are slidably fitted on the left side of the outer side of the slide rails. A mixing cylinder is connected to the top of the two movable sleeves. An agitating component is installed on the outer side of the mixing cylinder and the top of the top plate. The agitating component includes a variable frequency motor and a support sleeve. The bottom of the variable frequency motor is connected to the top of the top plate. An agitating shaft is movably connected to the inner wall of the support sleeve via a sealed bearing. A polygonal positioning hole is opened at the top of the agitating shaft. The output end of the variable frequency motor passes through the top plate and is connected to a rotating shaft. A polygonal insert is connected to the bottom of the rotating shaft. A sealing component is fitted on the outer side of the rotating shaft. The bottom of the support sleeve is connected to the bottom of the inner wall of the mixing cylinder.
[0007] Preferably, the bottom of the base plate is equipped with brake casters at all four corners, and an external discharge pipe is connected to the right side of the bottom of the mixing drum, with a solenoid valve installed on the external discharge pipe.
[0008] Preferably, a limiting block is connected to the left side of the slide rail, the bottom of the limiting block is connected to the top of the base plate, and the top of the limiting block is in sliding contact with the bottom of the mixing cylinder.
[0009] Preferably, a number of positioning blocks are connected to the top of the outside of the mixing cylinder, one of which has a limiting strip connected to its left side, and a limiting groove for cooperating with the limiting strip is opened through the vertical plate. The left side of the limiting strip extends to the inner wall of the limiting groove and slides in contact with the inner wall of the limiting groove.
[0010] Preferably, the sealing component includes a sealing disc, the inner wall of which is movably sleeved on the outside of the rotating shaft via a bearing. The sealing disc is used in conjunction with the mixing cylinder. Several connecting blocks are connected to the outside of the sealing disc, and positioning rods are connected to the bottom of the connecting blocks.
[0011] Preferably, the stirring shaft is externally connected to several stirring racks, with locking blocks connected to both sides of the top of the stirring racks. Several connecting rods are connected to the bottom of the outside of the rotating shaft, and a connecting ring is connected to the side of the connecting rods away from the rotating shaft. Several locking rods that cooperate with the locking blocks are connected to the bottom of the connecting ring.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This invention utilizes a combination of a vertical plate, an electric telescopic rod, a top plate, and sealing components. It features an openable mixing drum. When the telescopic end of the electric telescopic rod retracts, it lowers the top plate and its components, allowing the sealing disc to cover the top of the mixing drum and preventing material spillage during mixing. After the mixing time is reached, the variable frequency motor stops, and the telescopic end of the electric telescopic rod extends, causing the top plate to rise. This raises the connected components, disengaging the polygonal insert from the polygonal positioning hole, disengaging the positioning rod from the positioning block, and disengaging the locking rod from the locking block. When the mixing drum needs replacement or maintenance, after draining the finished colored glaze, pull it to the right until the moving sleeve disengages from the slide rail. Remove the mixing drum for replacement or maintenance, and then reinstall it. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the stirring component of this utility model;
[0016] Figure 3 This utility model Figure 2 A bottom view;
[0017] Figure 4 This is a schematic diagram of the sealing component structure of this utility model;
[0018] Figure 5 This utility model Figure 4 A bottom view;
[0019] Figure 6 This is a schematic diagram of the mixing cylinder structure of this utility model;
[0020] Figure 7 This utility model Figure 6 A bottom view.
[0021] In the diagram: 1. Base plate; 2. Vertical plate; 3. Mixing cylinder; 4. Limiting groove; 5. Electric telescopic rod; 6. Top plate; 7. Agitating component; 71. Variable frequency motor; 72. Rotating shaft; 73. Connecting ring; 74. Locking block; 75. Stirring rack; 76. Agitating shaft; 77. Support sleeve; 78. Polygonal positioning hole; 79. Locking rod; 710. Connecting rod; 711. Polygonal insert; 8. Sealing component; 81. Connecting block; 82. Sealing disc; 83. Positioning insert; 9. Moving sleeve; 10. Limiting strip; 11. Positioning block; 12. External drain pipe; 13. Slide rail; 14. Solenoid valve. Detailed Implementation
[0022] Please see Figures 1-7A colored enamel mixer for tempered glass includes a base plate 1. A vertical plate 2 is connected to the left side of the top of the base plate 1. Storage slots are provided on both the front and rear sides of the top of the vertical plate 2. Electric telescopic rods 5 are installed on the inner walls of the storage slots. The telescopic ends of the two electric telescopic rods 5 are connected to a top plate 6. Slide rails 13 are connected to both the front and rear sides of the top of the base plate 1. Moving sleeves 9 are slidably fitted on the left side of the outer side of the slide rails 13. A mixing cylinder 3 is connected to the top of both moving sleeves 9. An agitating component 7 is installed on the outer side of the mixing cylinder 3 and the top of the top plate 6. The agitating component 7 includes a variable frequency motor 71 and a support sleeve 77. The bottom of the variable frequency motor 71 is connected to the top of the top plate 6. An agitator 76 is movably connected to the inner wall of the support sleeve 77 via a sealed bearing. A polygonal positioning hole 78 is provided at the top of the agitator 76. The output end of the variable frequency motor 71 passes through the top plate 6 and is connected to a rotating shaft 72. A polygonal insert 711 is connected to the bottom of the rotating shaft 72. A sealing component 8 is fitted onto the outside of the rotating shaft 72. The bottom of the support sleeve 77 is connected to the bottom of the inner wall of the mixing cylinder 3. A control panel is embedded on the left side of the vertical plate 2, in front of the limiting groove 4. The control panel is used to control the electrical components on the colored glaze mixer. The variable frequency motor 71 can be of models including the YVP series, YP2 series, and YB series.
[0023] Brake casters are connected to the four corners of the bottom of the base plate 1. An external discharge pipe 12 is connected to the right side of the bottom of the mixing cylinder 3. A solenoid valve 14 is installed on the external discharge pipe 12. The brake casters allow the colored glaze mixer to move easily when their braking function is removed. The top of the external discharge pipe 12 is connected to the mixing cylinder 3 by a thread.
[0024] A limiting block is connected to the left side of the slide rail 13. The bottom of the limiting block is connected to the top of the base plate 1, and the top of the limiting block slides in contact with the bottom of the mixing cylinder 3. The limiting block can limit the movement sleeve 9 to prevent it from detaching from the top of the slide rail 13. Furthermore, the limiting block can also support the mixing cylinder 3.
[0025] Several positioning blocks 11 are connected to the top of the outside of the mixing cylinder 3. A limiting strip 10 is connected to the left side of one of the positioning blocks 11. A limiting groove 4 that works with the limiting strip 10 is opened through the vertical plate 2. The left side of the limiting strip 10 extends to the inner wall of the limiting groove 4 and slides in contact with the inner wall of the limiting groove 4. Through the cooperation of the limiting groove 4, the limiting strip 10 and the corresponding positioning block 11, the mixing cylinder 3 can be limited, thereby improving the stability of the mixing cylinder 3.
[0026] The sealing component 8 includes a sealing disc 82. The inner wall of the sealing disc 82 is movably sleeved on the outside of the rotating shaft 72 via a bearing. The sealing disc 82 is used in conjunction with the mixing cylinder 3. Several connecting blocks 81 are connected to the outside of the sealing disc 82. A positioning rod 83 is connected to the bottom of the connecting block 81. A positioning hole for use with the positioning rod 83 is opened through the top of the positioning block 11. The connecting block 81 is located directly above the positioning block 11. The inner wall of the sealing disc 82 is in sliding contact with the outer wall of the mixing cylinder 3. The sealing disc 82 can provide a seal for the top of the mixing cylinder 3.
[0027] Several stirring racks 75 are connected to the outside of the stirring shaft 76. Both sides of the top of the stirring rack 75 are connected to the locking blocks 74. Several connecting rods 710 are connected to the bottom of the outside of the rotating shaft 72. The side of the several connecting rods 710 away from the rotating shaft 72 is connected to a connecting ring 73. Several locking rods 79 that cooperate with the locking blocks 74 are connected to the bottom of the connecting ring 73. The top of the locking block 74 has a through hole that cooperates with the locking rods 79. The connecting ring 73 is located below the sealing disc 82.
[0028] In use, the raw material of colored glaze is added into the mixing cylinder 3. The control panel is used to control the extension end of the electric telescopic rod 5 to retract, which drives the top plate 6 and the components on it to move down together, so that the sealing plate 82 covers the top of the mixing cylinder 3 to prevent the material from overflowing during the mixing process. The bottom of the positioning rod 83 passes through the positioning block 11, the polygonal insert 711 enters the polygonal positioning hole 78, and the bottom of the locking rod 79 passes through the locking block 74. Subsequently, the variable frequency motor 71 starts running, driving the rotating shaft 72 to rotate. With the cooperation of the polygonal insert 711 and the polygonal positioning hole 78, it drives the stirring shaft 76 and the stirring frame 75 to rotate, thereby stirring the colored glaze raw materials inside the mixing drum 3. After the stirring time is reached, the variable frequency motor 71 stops running. After the rotating shaft 72 and the stirring shaft 76 stop rotating, the telescopic end of the electric telescopic rod 5 extends, driving the top plate 6 upward, causing the connected components to move upward as well. The polygonal insert 711 disengages from the polygonal positioning hole 78, the positioning rod 83 disengages from the positioning block 11, and the locking rod 79 disengages from the locking block 74. The solenoid valve 14 is opened to discharge the finished colored glaze. The process of adding colored glaze raw materials again and repeating is repeated. The variable frequency motor 71 operates from low speed to high speed and then back to low speed until it stops.
[0029] When the mixing cylinder 3 needs to be replaced or maintained, after the finished colored glaze inside is discharged, pull it to the right until the moving sleeve 9 is disengaged from the slide rail 13 (at this time, two people can lift the mixing cylinder 3 off), take out the mixing cylinder 3 to replace or maintain it, and finally reinstall the mixing cylinder 3. After the mixing cylinder 3 is installed, the stirring shaft 76 needs to be rotated so that the polygonal insert 711 corresponds to the polygonal positioning hole 78.
[0030] In summary, this tempered glass colored enamel mixer, through the combined use of the vertical plate 2, the electric telescopic rod 5, the top plate 6, and the sealing component 8, solves the problem that the mixing tank is sealed and cannot be opened, and that when the internal mixing components are damaged and need maintenance or replacement, the mixing tank needs to be cut open or replaced directly, resulting in long time consumption or significant losses.
Claims
1. A colored enamel mixer for tempered glass, comprising a base plate (1), characterized in that: A vertical plate (2) is connected to the left side of the top of the base plate (1). Storage slots are provided on both the front and rear sides of the top of the vertical plate (2). Electric telescopic rods (5) are installed on the inner walls of the storage slots. The telescopic ends of the two electric telescopic rods (5) are connected to a top plate (6). Slide rails (13) are connected to both the front and rear sides of the top of the base plate (1). Moving sleeves (9) are slidably fitted on the left side of the outside of the slide rails (13). A mixing cylinder (3) is connected to the top of both moving sleeves (9). An agitating component (7) is installed on the outside of the mixing cylinder (3) and the top of the top plate (6). The agitating component (7) includes... A variable frequency motor (71) and a support sleeve (77) are provided. The bottom of the variable frequency motor (71) is connected to the top of the top plate (6). The inner wall of the support sleeve (77) is movably connected to an agitator (76) through a sealed bearing. A polygonal positioning hole (78) is provided on the top of the agitator (76). The output end of the variable frequency motor (71) passes through the top plate (6) and is connected to a rotating shaft (72). A polygonal insert (711) is connected to the bottom of the rotating shaft (72). A sealing component (8) is sleeved on the outside of the rotating shaft (72). The bottom of the support sleeve (77) is connected to the bottom of the inner wall of the mixing cylinder (3).
2. The colored enamel mixer for tempered glass according to claim 1, characterized in that: Brake casters are connected to the four corners of the bottom of the base plate (1), and an external drain pipe (12) is connected to the right side of the bottom of the mixing cylinder (3). A solenoid valve (14) is installed on the external drain pipe (12).
3. The colored enamel mixer for tempered glass according to claim 1, characterized in that: The left side of the slide rail (13) is connected to a limiting block, the bottom of the limiting block is connected to the top of the base plate (1), and the top of the limiting block is in sliding contact with the bottom of the mixing cylinder (3).
4. A colored enamel mixer for tempered glass according to claim 1, characterized in that: Several positioning blocks (11) are connected to the top of the outside of the mixing cylinder (3). A limiting strip (10) is connected to the left side of one of the positioning blocks (11). A limiting groove (4) that works with the limiting strip (10) is opened through the vertical plate (2). The left side of the limiting strip (10) extends to the inner wall of the limiting groove (4) and slides in contact with the inner wall of the limiting groove (4).
5. A colored enamel mixer for tempered glass according to claim 1, characterized in that: The sealing component (8) includes a sealing disc (82). The inner wall of the sealing disc (82) is movably sleeved on the outside of the rotating shaft (72) through a bearing. The sealing disc (82) is used in conjunction with the mixing cylinder (3). Several connecting blocks (81) are connected to the outside of the sealing disc (82). A positioning rod (83) is connected to the bottom of the connecting block (81).
6. A colored enamel mixer for tempered glass according to claim 1, characterized in that: The stirring shaft (76) is externally connected to several stirring racks (75), and the top of each stirring rack (75) is connected to two sides of a locking block (74). The bottom of the rotating shaft (72) is connected to several connecting rods (710), and the side of the several connecting rods (710) away from the rotating shaft (72) is connected to a connecting ring (73). The bottom of the connecting ring (73) is connected to several locking rods (79) that cooperate with the locking blocks (74).