Intelligent induction heating device for high-temperature forging blank

Abstract

The utility model relates to blank heating technical field especially is a kind of intelligent induction heating device of high-temperature forging blank, including heating device, the connecting conduit of fixed connection in the one side of heating device and the heating box of connecting conduit one end installation, the inclined setting of discharge frame is fixedly connected in heating box front side opening, in the utility model, through the discharge frame, the roller of setting, the sliding slot of setting frame, the connecting rod and drive assembly of setting, when using device, can use pincers to pull high-temperature blank, make blank enter the top end of the inboard of setting frame in setting frame by discharge frame, next step starts servo motor, makes the slider drive setting frame to rise, to hold up high-temperature blank, since there is a large number of interstice in setting frame, operator can adjust the angle of pincers and blank at this time, to firmly fix blank using pincers, avoid the situation that blank falls due to the improper angle of pincers and blank.

Description

Technical Field

[0001] This utility model relates to the field of billet heating technology, specifically to an intelligent induction heating device for high-temperature forging billets. Background Technology

[0002] There are various types of heating devices for high-temperature forging billets, each with its own characteristics and applicable scope. The most common heating devices are flame heating furnaces and electric heating furnaces. Electric heating furnaces apply the principle of electromagnetic induction. The power frequency current is converted by a frequency converter and then input to the induction coil. An alternating magnetic field is generated inside the induction coil. The magnetic field cuts the metal billet inside the coil, causing the billet to form eddy currents. The eddy currents move inside the metal billet and generate heat, thereby achieving the purpose of heating by self-heating.

[0003] Existing heating devices for high-temperature forging billets are widely used. When taking out the billet, pliers need to be inserted into the heating box. However, the angle of the pliers cannot be adjusted inside the heating box, and the pliers cannot fully clamp the high-temperature billet, which may cause the billet to fall, which is quite dangerous. In addition, the heating switch needs to be manually turned on and off, which is not convenient. Therefore, in order to solve the above problems, an intelligent induction heating device for high-temperature forging billets is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent induction heating device for high-temperature forging billets, so as to solve the problem that existing devices are not convenient enough for clamping high-temperature billets as mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A smart induction heating device for high-temperature forging billets includes a heating device, a connecting conduit fixedly connected to one side of the heating device, and a heating box installed at one end of the connecting conduit. An inclined discharge frame is fixedly connected to the front opening of the heating box. A rotating roller that is rotatably connected to the discharge frame is horizontally embedded inside the discharge frame. A storage frame is fixedly connected to the front of the discharge frame. Multiple sliding grooves that communicate with the storage frame are symmetrically opened on the left and right sides of the storage frame. A storage rack is provided inside the storage frame. Connecting rods that are symmetrically arranged are fixedly connected to the left and right sides of the storage rack. A vertically arranged drive component is installed at one end of the connecting rod.

[0007] Preferably, there are multiple rotating rollers, which are evenly distributed inside the discharge frame, and the shelf is disposed inside the chute and slidably connected to the chute.

[0008] Preferably, the driving component includes a fixed frame fixedly connected to one side of the storage frame, a servo motor fixedly connected to the top of the fixed frame, a vertically arranged lead screw fixedly connected to the bottom of the output shaft of the servo motor, and a slider threadedly connected to the outside of the lead screw.

[0009] Preferably, the servo motor output shaft passes through the fixed frame and is rotatably connected to the fixed frame, the bottom end of the lead screw is rotatably connected to the bottom end of the inner side of the fixed frame, the slider is located inside the fixed frame and is slidably connected to the fixed frame, and both sides of the slider are fixedly connected to the connecting rod.

[0010] Preferably, a wire is fixedly connected to one side of the heating device above the connecting conduit, a support rod is fixedly connected to the outside of the wire, a sensor is fixedly connected to the end of the wire away from the heating device, a heat insulation plate is fixedly connected to the bottom of the sensor, and a fixing frame is fixedly connected to the bottom of the heat insulation plate.

[0011] Preferably, the support rod is fixedly connected to the top of the heating box, the sensor probe of the sensor penetrates through the heat insulation plate, and the fixing frame is fixedly connected to the top front side of the heating box.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. In this utility model, by setting up a discharge frame, rotating roller, storage frame, chute, storage rack, connecting rod and drive assembly, when using the device, pliers can be used to pull the high-temperature billet, so that the billet enters the top of the storage rack inside the storage frame through the discharge frame. Next, the servo motor is started, so that the slider drives the storage rack to rise, thereby lifting the high-temperature billet. Since there are a lot of gaps in the storage rack, the operator can adjust the angle between the pliers and the billet, so as to use the pliers to firmly fix the billet, avoiding the billet falling due to improper angle between the pliers and the billet;

[0014] 2. In this utility model, through the setting of wires, support rods, sensors, heat insulation plates and fixing frames, when a billet enters the heating box, the sensor can send a signal to the heating device to start the heating device. The heating device heats the heating box, thereby raising the temperature of the billet. When the sensor senses that the billet has been removed, the sensor can send a signal to the heating device to turn off the heating device. This design eliminates the need for operators to manually switch the heating device on and off, improving the convenience of the device and making the device more intelligent. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the sensor mounting structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the installation structure of the drive component of this utility model;

[0018] Figure 4 This is a schematic diagram of the installation structure of the shelf of this utility model;

[0019] Figure 5 This is a schematic diagram of the drive component structure of this utility model.

[0020] In the diagram: 1. Heating device; 2. Connecting conduit; 3. Heating box; 4. Discharge frame; 5. Rotary roller; 6. Storage frame; 7. Slide rail; 8. Storage rack; 9. Connecting rod; 10. Drive assembly; 101. Fixing frame; 102. Servo motor; 103. Lead screw; 104. Slider; 11. Wire; 12. Support rod; 13. Sensor; 14. Heat insulation plate; 15. Fixing frame. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0023] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0024] Please see Figure 1-5 This utility model provides a technical solution:

[0025] A smart induction heating device for high-temperature forging billets includes a heating device 1, a connecting conduit 2 fixedly connected to one side of the heating device 1, and a heating box 3 installed at one end of the connecting conduit 2. An inclined discharge frame 4 is fixedly connected to the front opening of the heating box 3. A rotating roller 5, rotatably connected to the discharge frame 4, is horizontally embedded inside the discharge frame 4. A storage frame 6 is fixedly connected to the front of the discharge frame 4. Multiple sliding grooves 7, symmetrically arranged and communicating with the storage frame 6, are symmetrically opened on the left and right sides of the storage frame 6. A storage rack 8 is provided inside the storage frame 6. Symmetrically arranged connecting rods 9 are fixedly connected to the left and right sides of the storage rack 8. A vertically arranged drive assembly 10 is installed at one end of each connecting rod 9. Multiple rotating rollers 5 are evenly distributed inside the discharge frame 4. The storage rack 8 is located inside the sliding grooves 7 and slidably connected to them. The drive assembly 10 includes a fixed frame 101 fixedly connected to one side of the storage frame 6. A servo motor 102 is fixedly connected to the top of the fixed frame 101. A vertically arranged drive assembly 10 is fixedly connected to the bottom end of the output shaft of the servo motor 102. A lead screw 103 is directly installed, and a slider 104 is threadedly connected to the outer side of the lead screw 103. The output shaft of the servo motor 102 passes through the fixed frame 101 and is rotatably connected to the fixed frame 101. The bottom end of the lead screw 103 is rotatably connected to the bottom end of the inner side of the fixed frame 101. The slider 104 is located inside the fixed frame 101 and is slidably connected to the fixed frame 101. Both sides of the slider 104 are fixedly connected to the connecting rod 9. The system is connected to the discharge frame 4, rotating roller 5, storage frame 6, chute 7, storage rack 8, connecting rod 9, and drive mechanism. When using the device, the moving component 10 can be used to pull the high-temperature billet through the discharge frame 4 into the top of the shelf 8 inside the storage frame 6. Next, the servo motor 102 is started, which causes the slider 104 to drive the shelf 8 to rise, thereby lifting the high-temperature billet. Since there are a lot of gaps in the shelf 8, the operator can adjust the angle between the pliers and the billet to firmly fix the billet with the pliers, thus avoiding the billet falling due to improper angle between the pliers and the billet.

[0026] A wire 11 is fixedly connected to one side of the heating device 1 above the connecting conduit 2. A support rod 12 is fixedly connected to the outside of the wire 11. A sensor 13 is fixedly connected to the end of the wire 11 away from the heating device 1. A heat insulation plate 14 is fixedly connected to the bottom of the sensor 13. A fixing frame 15 is fixedly connected to the bottom of the heat insulation plate 14. The support rod 12 is fixedly connected to the top of the heating box 3. The sensing probe of the sensor 13 passes through the heat insulation plate 14. The fixing frame 15 is fixedly connected to the top front side of the heating box 3. Through the wire 11, support rod 12, sensor 13, heat insulation plate 14 and fixing frame 15, when a billet enters the heating box 3, the sensor 13 can send a signal to the heating device 1 to start the heating device 1. The heating device 1 heats the heating box 3, thereby raising the temperature of the billet. When the sensor 13 senses that the billet has been removed, the sensor 13 can send a signal to the heating device 1 to turn off the heating device 1. This design eliminates the need for operators to manually switch the heating device 1 on and off, improving the convenience of the device and making the device more intelligent.

[0027] Workflow: Before use, power on the equipment and connect it to an external controller. When using the device, first insert the blank to be processed into the heating box 3. At this time, the sensor 13 at the top of the heat insulation plate 14 detects the blank entering. The sensor 13 sends a signal to the heating device 1 through the wire 11 on the support rod 12, causing the heating device 1 to start. The heating device 1 heats the heating box 3 through the connecting conduit 2, thereby raising the temperature of the blank. The support rod 12 at the top of the heating box 3 and the heat insulation plate 14 at the top of the fixing frame 15 can reduce the heat contact between the wire 11 and the sensor 13, extending their service life. After the blank is heated, the high-temperature blank can be pulled with pliers to enter the inner side of the discharge frame 4 and continue to fall. Multiple rollers 5 contact and rotate with the blank until the blank enters the top of the shelf 8 inside the storage frame 6. At this time, the sensor... Sensor 13 senses the removal of the billet and sends a signal to the heating device 1 via wire 11 to turn off the heating device 1. This design eliminates the need for manual switching of the heating device 1, improving the ease of use and making the device more intelligent. Next, the servo motor 102 is activated. The output shaft of the servo motor 102 drives the lead screw 103 to rotate, causing the slider 104 to slide inside the fixed frame 101 and drive the connecting rod 9 to rise. The connecting rod 9 drives the shelf 8 to slide inside the slide groove 7, thereby lifting the high-temperature billet. Since there are many gaps in the shelf 8, the operator can adjust the angle between the pliers and the billet to firmly fix the billet with the pliers. The design of the drive component 10 and its connecting components makes it easier and more secure for the operator to clamp the billet, avoiding the situation where the billet falls due to improper angle between the pliers and the billet.

[0028] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent induction heating device for high-temperature forging billets, comprising a heating device (1), a connecting conduit (2) fixedly connected to one side of the heating device (1), and a heating box (3) installed at one end of the connecting conduit (2), characterized in that: The heating box (3) has an inclined discharge frame (4) fixedly connected to the front opening. The discharge frame (4) has a rotating roller (5) horizontally embedded inside it and rotatably connected to the discharge frame (4). The discharge frame (4) has a storage frame (6) fixedly connected to the front. The storage frame (6) has multiple sliding grooves (7) symmetrically opened on the left and right sides and communicating with the storage frame (6). The storage frame (6) has a storage rack (8) inside it. The storage rack (8) has symmetrically connected connecting rods (9) fixedly connected on the left and right sides. One end of the connecting rod (9) is equipped with a vertically arranged drive component (10).

2. The intelligent induction heating device for high-temperature forging billets according to claim 1, characterized in that: The rotating rollers (5) are provided in multiple ways and are evenly distributed inside the discharge frame (4). The shelf (8) is located inside the chute (7) and is slidably connected to the chute (7).

3. The intelligent induction heating device for high-temperature forging billets according to claim 2, characterized in that: The drive assembly (10) includes a fixed frame (101) fixedly connected to one side of the storage frame (6), a servo motor (102) fixedly connected to the top of the fixed frame (101), a vertically arranged lead screw (103) fixedly connected to the bottom of the output shaft of the servo motor (102), and a slider (104) threadedly connected to the outside of the lead screw (103).

4. The intelligent induction heating device for high-temperature forging billets according to claim 3, characterized in that: The output shaft of the servo motor (102) passes through the fixed frame (101) and is rotatably connected to the fixed frame (101). The bottom end of the lead screw (103) is rotatably connected to the bottom end of the inner side of the fixed frame (101). The slider (104) is located inside the fixed frame (101) and is slidably connected to the fixed frame (101). The two sides of the slider (104) are fixedly connected to the connecting rod (9).

5. The intelligent induction heating device for high-temperature forging billets according to claim 4, characterized in that: The connecting conduit (2) is provided with a wire (11) fixedly connected to one side of the heating device (1). A support rod (12) is fixedly connected to the outside of the wire (11). A sensor (13) is fixedly connected to the end of the wire (11) away from the heating device (1). A heat insulation plate (14) is fixedly connected to the bottom of the sensor (13). A fixing frame (15) is fixedly connected to the bottom of the heat insulation plate (14).

6. The intelligent induction heating device for high-temperature forging billets according to claim 5, characterized in that: The support rod (12) is fixedly connected to the top of the heating box (3), the sensing probe of the sensor (13) passes through the heat insulation plate (14), and the fixing frame (15) is fixedly connected to the top of the front side of the heating box (3).

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