A fully automatic patch assembling apparatus

By combining servo motors and electric push rods, fully automated operation of the insert assembly equipment has been achieved, solving the problem of low production efficiency caused by complex operation, improving production efficiency, reducing human error rate, and ensuring product quality.

CN224390409UActive Publication Date: 2026-06-23SHANGHAI BAOSH COMM EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI BAOSH COMM EQUIP CO LTD
Filing Date
2025-06-16
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing fully automated chip insertion and assembly equipment is complex to operate and requires frequent manual intervention, resulting in low production efficiency.

Method used

By combining servo motors, electric push rods, and control panels, the insertion pieces are automatically positioned and assembled. The assembly process can be completed simply by operating the control panel, reducing manual intervention.

Benefits of technology

It improved production efficiency, reduced the rate of human error, ensured the accurate positioning and assembly of inserts, and improved product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224390409U_ABST
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Abstract

The application discloses a full-automatic sheet inserting and assembling equipment, and relates to the field of assembling equipment, which comprises a bottom plate, a servo motor fixedly installed at the bottom of the bottom plate, an assembling block arranged at the top of the bottom plate, a groove two arranged at the bottom of the assembling block, a driving block fixedly installed at the output shaft of the servo motor and extending into the groove two through the bottom plate, a mounting block one fixedly installed at the top of the bottom plate, and a storage square frame arranged at the top of the mounting block one.
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Description

Technical Field

[0001] This application relates to the field of assembly equipment technology, and in particular to a fully automatic chip insertion assembly device. Background Technology

[0002] Insertion assembly equipment is a specialized device used to automatically or semi-automatically assemble inserts of specific specifications onto target workpieces. It is widely used in industries such as electronics, automobiles, home appliances, communications, and hardware. Its core function is to achieve precise positioning, gripping, assembly, and quality inspection of inserts through technologies such as mechanical transmission, pneumatic control, and sensor detection, significantly improving assembly efficiency and consistency while reducing labor costs.

[0003] Currently, existing fully automatic chip insertion and assembly equipment on the market suffers from the following shortcomings: It is complex to operate, requiring frequent manual intervention, resulting in low production efficiency and impacting product quality. Therefore, we propose a fully automatic chip insertion and assembly equipment. Utility Model Content

[0004] To address the problem of complex operation requiring frequent manual intervention and resulting in low production efficiency, this application provides a fully automated chip insertion and assembly device.

[0005] The fully automatic chip insertion assembly equipment provided in this application adopts the following technical solution: including:

[0006] A base plate, on the bottom of which a servo motor is fixedly installed, and on the top of which an assembly block is provided, and on the bottom of which a slot two is provided, the output shaft of the servo motor extends through the base plate into the slot two and is fixedly installed with a drive block.

[0007] Mounting block one, which is fixedly installed on the top of the base plate, and a storage frame is provided on the top of the mounting block one;

[0008] A baffle is provided inside the storage frame. Several inserts are provided on one side of the baffle, and a round rod is fixedly installed on the other side of the baffle. One end of the round rod passes through one side of the storage frame and extends to the outside. A spring is sleeved on the round rod.

[0009] Mounting block two is fixedly installed on the top of the storage frame. An electric push rod is fixedly installed inside the mounting block two, and a pressing plate is fixedly installed at the output end of the electric push rod.

[0010] The system consists of a base plate, servo motor, assembly block, drive block, mounting block one, storage frame, round rod, mounting block two, extrusion plate, electric push rod, and baffle. Personnel only need to operate the control panel 3 to issue commands, eliminating the need for frequent intervention. This greatly improves production efficiency, reduces the error rate of manual operation, and ensures product quality.

[0011] Preferably, it further includes:

[0012] Four support frames are fixedly installed at the four corners of the bottom of the base plate. The top of the assembly block is provided with several grooves. The base plate is located on one side of the assembly block. The top of the mounting block is symmetrically provided with sliding grooves.

[0013] Two sliders are slidably installed in two grooves respectively, and the tops of the two sliders are tightly welded to the storage frame. The spring is located inside the storage frame.

[0014] The control panel is fixedly installed on one side of the base plate.

[0015] By adopting the above technical solution, the insert to be assembled is placed in the storage frame, and the insert is located on one side of the baffle. At this time, the spring on the round rod is in a compressed state. Under the action of the spring force, the baffle will push the insert towards one side of the storage frame, so that the insert is neatly arranged and ready to be used. The round rod is slidably connected to the storage frame to ensure that the baffle can move smoothly in the storage frame.

[0016] When assembly is required, the operator issues a command through the control panel. The control panel will first control the electric push rod to start. The electric push rod installed in the second mounting block has a pressing plate fixedly installed at its output end. Driven by the electric push rod, the plate moves downward to press the inserts in the storage frame and pushes out the bottom insert from the storage frame.

[0017] At the same time, the control panel controls the servo motor to start. Its output shaft extends through the base plate to the slot two at the bottom of the assembly block. The output shaft of the servo motor is rotatably connected to the base plate to ensure that the output shaft can rotate stably. The drive block fixedly installed on the output shaft is inserted into the slot two. When the servo motor rotates, the drive block drives the assembly block to rotate. Several slots one are opened on the top of the assembly block. As the assembly block rotates, the slots one will rotate in sequence to the position corresponding to the inserts pushed out of the storage frame in order to receive the inserts.

[0018] Preferably, the slide groove is slidably connected to the slider, the top of the slider is tightly welded to the bottom of the storage frame, the output shaft of the servo motor is rotatably connected to the base plate, and the drive block is inserted into the slot.

[0019] By adopting the above technical solution, it is ensured that the slider can slide normally in the slide groove, the slider and the storage box structure are stable, and the output shaft of the servo motor can rotate normally in the base plate.

[0020] Preferably, the round rod is slidably connected to the storage frame.

[0021] By adopting the above technical solution, it is ensured that the round rod can slide normally within the storage frame.

[0022] Preferably, one end of the spring is tightly welded to the baffle.

[0023] By adopting the above technical solution, the structural stability of the spring and the baffle is ensured.

[0024] Preferably, the baffle is slidably connected to the storage frame.

[0025] By adopting the above technical solution, it is ensured that the baffle can slide normally within the storage frame.

[0026] Preferably, the control panel is electrically connected to the electric push rod and the servo motor.

[0027] By adopting the above technical solution, it is ensured that the electric linear actuator and servo motor can be controlled through the control panel.

[0028] In summary, this application includes at least one of the following beneficial technical effects:

[0029] When the insert to be assembled is placed in the storage frame, with the insert located on one side of the baffle, the spring on the round rod is compressed. Under the action of the spring force, the baffle will push the insert towards one side of the storage frame, keeping the insert neatly arranged and ready for use. The round rod is slidably connected to the storage frame, ensuring that the baffle can move smoothly within the storage frame.

[0030] When assembly is required, the operator issues commands via the control panel. The control panel first activates the electric push rod, which is installed in mounting block two. The extrusion plate fixedly mounted at the output end of the electric push rod moves downward under the drive of the electric push rod, extruding the inserts in the storage frame and pushing the bottom insert out of the storage frame. The operator issues commands via the control panel, which controls the electric push rod and servo motor to work together. The operator only needs to issue commands via the control panel, eliminating the need for frequent human intervention. This greatly improves production efficiency, reduces the error rate of manual operation, ensures product quality, and guarantees the accurate positioning and assembly of the inserts, effectively improving product quality. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the overall structure of a fully automatic insert assembly equipment according to this utility model.

[0032] Figure 2 This is a detailed structural diagram of the internal structure of the storage frame of a fully automatic insert assembly device according to this utility model.

[0033] Figure 3 This is one of the detailed internal structural diagrams of the base plate of a fully automatic insert assembly equipment according to this utility model.

[0034] Figure 4 This is the second detailed structural diagram of the base plate of a fully automatic insert assembly device according to this utility model.

[0035] Reference numerals: 1. Base plate; 2. Support frame; 3. Control panel; 4. Servo motor; 5. Drive block; 6. Assembly block; 7. Slot 1; 8. Slot 2; 9. Mounting block 1; 10. Slide groove; 11. Slider; 12. Storage frame; 13. Baffle; 14. Mounting block 2; 15. Electric push rod; 16. Extrusion plate; 17. Round rod; 18. Spring; 19. Insert plate. Detailed Implementation

[0036] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0037] This application discloses a fully automated chip insertion assembly device.

[0038] Example

[0039] Reference Figures 1-3 A fully automated chip insertion assembly device, comprising:

[0040] A base plate 1 is provided, a servo motor 4 is fixedly installed at the bottom of the base plate 1, an assembly block 6 is provided at the top of the base plate 1, a slot 8 is provided at the bottom of the assembly block 6, and the output shaft of the servo motor 4 extends through the base plate 1 into the slot 8 and is fixedly installed with a drive block 5.

[0041] Mounting block 19 is fixedly installed on the top of the base plate 1, and a storage frame 12 is provided on the top of mounting block 19.

[0042] A baffle 13 is set inside the storage frame 12. Several inserts 19 are provided on one side of the baffle 13, and a round rod 17 is fixedly installed on the other side of the baffle 13. One end of the round rod 17 passes through one side of the storage frame 12 and extends to the outside. A spring 18 is sleeved on the round rod 17.

[0043] Mounting block 2 14 is fixedly installed on the top of storage frame 12. An electric push rod 15 is fixedly installed inside mounting block 2 14. An extrusion plate 16 is fixedly installed at the output end of the electric push rod 15.

[0044] With the base plate 1, servo motor 4, assembly block 6, drive block 5, mounting block 1 9, storage frame 12, round rod 17, mounting block 2 14, extrusion plate 16, electric push rod 15, and baffle 13, personnel only need to operate the control panel 3 to issue commands, without the need for frequent personnel intervention, which greatly improves production efficiency, reduces the error rate of manual operation, and ensures product quality.

[0045] Reference Figures 1-2 It also includes:

[0046] Four support frames 2 are fixedly installed at the four corners of the bottom of the base plate 1. The top of the assembly block 6 is provided with several grooves 7. The base plate 1 is located on one side of the assembly block 6. The top of the mounting block 9 is symmetrically provided with sliding grooves 10.

[0047] Two sliders 11 are slidably installed in two slide grooves 10 respectively. The tops of the two sliders 11 are tightly welded to the storage frame 12. The spring 18 is located inside the storage frame 12.

[0048] Control panel 3 is fixedly installed on one side of base plate 1. Place the insert 19 to be assembled in storage frame 12. The insert 19 is located on one side of baffle 13. At this time, the spring 18 on the round rod 17 is in a compressed state. Under the action of the spring 18, the baffle 13 will press the insert 19 towards one side of storage frame 12, so that the insert 19 is neatly arranged and ready to be used. The round rod 17 is slidably connected to storage frame 12 to ensure that baffle 13 can move smoothly in storage frame 12.

[0049] When assembly is required, the operator issues a command through the control panel 3. The control panel 3 will first control the electric push rod 15 to start. The electric push rod 15 installed in the second mounting block 14 has a pressing plate 16 fixedly installed at its output end. Driven by the electric push rod 15, the pressing plate 16 moves downward to press the insert 19 in the storage frame 12 and pushes out the bottom insert 19 from the storage frame 12.

[0050] At the same time, the control panel 3 controls the servo motor 4 to start. Its output shaft extends through the base plate 1 to the slot 8 at the bottom of the assembly block 6. The output shaft of the servo motor 4 is rotatably connected to the base plate 1 to ensure that the output shaft can rotate stably. The drive block 5 fixedly installed on the output shaft is inserted into the slot 8. When the servo motor 4 rotates, the drive block 5 drives the assembly block 6 to rotate. Several slots 7 are opened on the top of the assembly block 6. As the assembly block 6 rotates, the slots 7 will rotate in sequence to the position corresponding to the insert 19 pushed out of the storage frame 12 so as to receive the insert 19.

[0051] Reference Figures 1-2The slide groove 10 and the slider 11 are slidably connected. The top of the slider 11 is tightly welded to the bottom of the storage frame 12. The output shaft of the servo motor 4 is rotatably connected to the base plate 1. The drive block 5 is inserted into the slot 8 to ensure that the slider 11 can slide normally in the slide groove 10, to ensure the structural stability of the slider 11 and the storage frame 12, and to ensure that the output shaft of the servo motor 4 can rotate normally in the base plate 1.

[0052] Reference Figure 2 The round rod 17 is slidably connected to the storage frame 12 to ensure that the round rod 17 can slide normally within the storage frame 12.

[0053] Reference Figure 2 One end of the spring 18 is tightly welded to the baffle 13 to ensure the structural stability of the spring 18 and the baffle 13.

[0054] Reference Figure 2 The baffle 13 is slidably connected to the storage frame 12 to ensure that the baffle 13 can slide normally within the storage frame 12.

[0055] Reference Figure 1 The control panel 3 is electrically connected to the electric actuator 15 and the servo motor 4, ensuring that the electric actuator 15 and the servo motor 4 can be controlled through the control panel 3.

[0056] Working principle: When in use, place the insert 19 to be assembled in the storage frame 12. The insert 19 is located on one side of the baffle 13. At this time, the spring 18 on the round rod 17 is in a compressed state. Under the action of the spring 18, the baffle 13 will press the insert 19 towards one side of the storage frame 12, so that the insert 19 is neatly arranged and ready to be used. The round rod 17 is slidably connected to the storage frame 12 to ensure that the baffle 13 can move smoothly in the storage frame 12.

[0057] When assembly is required, the operator issues a command through the control panel 3. The control panel 3 will first control the electric push rod 15 to start. The electric push rod 15 installed in the second mounting block 14 has a pressing plate 16 fixedly installed at its output end. Driven by the electric push rod 15, the pressing plate 16 moves downward to press the insert 19 in the storage frame 12 and pushes out the bottom insert 19 from the storage frame 12.

[0058] At the same time, the control panel 3 controls the servo motor 4 to start. Its output shaft extends through the base plate 1 to the slot 8 at the bottom of the assembly block 6. The output shaft of the servo motor 4 is rotatably connected to the base plate 1 to ensure that the output shaft can rotate stably. The drive block 5 fixedly installed on the output shaft is inserted into the slot 8. When the servo motor 4 rotates, the drive block 5 drives the assembly block 6 to rotate. Several slots 7 are opened on the top of the assembly block 6. As the assembly block 6 rotates, the slots 7 will rotate in sequence to the position corresponding to the insert 19 pushed out of the storage box 12 so as to receive the insert 19.

[0059] This allows the storage box 12 to be positioned on the mounting block 9, ensuring that the assembly block 6 can be removed. Personnel only need to issue commands by operating the control panel 3, eliminating the need for frequent intervention. This greatly improves production efficiency, reduces the error rate of manual operation, and ensures product quality.

[0060] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fully automatic chip insertion assembly device, characterized in that, include: A base plate (1) is provided with a servo motor (4) fixedly installed at the bottom of the base plate (1), and an assembly block (6) is provided at the top of the base plate (1). A slot two (8) is provided at the bottom of the assembly block (6). The output shaft of the servo motor (4) extends through the base plate (1) into the slot two (8) and is fixedly installed with a drive block (5). Mounting block 1 (9) is fixedly mounted on the top of the base plate (1), and a storage frame (12) is provided on the top of the mounting block 1 (9); A baffle (13) is provided inside the storage frame (12). A number of inserts (19) are provided on one side of the baffle (13). A round rod (17) is fixedly installed on the other side of the baffle (13). One end of the round rod (17) passes through one side of the storage frame (12) and extends to the outside. A spring (18) is sleeved on the round rod (17). Mounting block two (14) is fixedly installed on the top of the storage frame (12). An electric push rod (15) is fixedly installed inside the mounting block two (14). An extrusion plate (16) is fixedly installed at the output end of the electric push rod (15).

2. The fully automatic insert assembly equipment according to claim 1, characterized in that, Also includes: Four support frames (2) are fixedly installed at the four corners of the bottom of the base plate (1). The top of the assembly block (6) is provided with several grooves (7). The base plate (1) is located on one side of the assembly block (6). The top of the mounting block (9) is symmetrically provided with sliding grooves (10). Two sliders (11) are slidably installed in two grooves (10) respectively. The tops of the two sliders (11) are tightly welded to the storage frame (12). The spring (18) is located inside the storage frame (12). Control panel (3), which is fixedly installed on one side of the base plate (1).

3. The fully automatic insert assembly equipment according to claim 2, characterized in that: The slide (10) is slidably connected to the slider (11), the top of the slider (11) is tightly welded to the bottom of the storage frame (12), the output shaft of the servo motor (4) is rotatably connected to the base plate (1), and the drive block (5) is inserted into the slot (8).

4. The fully automatic insert assembly equipment according to claim 1, characterized in that: The round rod (17) is slidably connected to the storage frame (12).

5. The fully automatic insert assembly equipment according to claim 1, characterized in that: One end of the spring (18) is tightly welded to the baffle (13).

6. The fully automatic insert assembly equipment according to claim 1, characterized in that: The baffle (13) is slidably connected to the storage frame (12).

7. The fully automatic insert assembly equipment according to claim 2, characterized in that: The control panel (3) is electrically connected to the electric push rod (15) and the servo motor (4).