Adjustable angle of inclination emulsion finished product tank discharge port
By designing an adjustable tilt angle for the emulsion finished product tank outlet, and utilizing a combination of corrugated pipes and adjusting components, the blockage problem caused by the non-adjustable outlet angle of the emulsion storage tank was solved, improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI HONGXING HONGDA NEW MATERIALS CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-06-23
AI Technical Summary
The outlet angle of existing emulsion storage tanks is not adjustable, which makes high-viscosity emulsions prone to clogging, affecting production efficiency and safety.
An adjustable tilt angle emulsion product tank outlet was designed. By combining a bellows and adjusting components, the angle of the bellows is adjusted using a drive motor and a worm gear. This is used in conjunction with a stirring device to prevent clogging.
This technology allows for adjusting the outlet angle based on the emulsion viscosity, preventing blockages and improving production efficiency and safety.
Smart Images

Figure CN224393527U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsion filling technology for building coatings, and in particular to an adjustable tilt angle emulsion finished product tank outlet. Background Technology
[0002] In industries such as emulsion chemicals, food, cosmetics, and pharmaceuticals, the design and operation of the discharge port of finished emulsion tanks directly affect product quality, production efficiency, and safety.
[0003] Currently, in the production process of emulsions for building coatings, the produced emulsions need to be stored in finished product storage tanks. Continuous heat preservation and stirring of the emulsions in these tanks effectively prevents coagulation during storage. When filling the stored emulsions into containers, the emulsions are discharged from the discharge pipe at the bottom of the storage tank into the filling equipment, which then fills the emulsions into packaging barrels in batches. However, because emulsions are viscous liquids, and different types and applications of emulsions have different viscosities, the tilt angle of the discharge pipe needs to be adjusted during discharge. For example, when discharging low-viscosity emulsions, the tilt angle of the discharge pipe needs to be close to vertical (e.g., 60°-90°) to utilize gravity for rapid discharge and reduce residue. High-viscosity emulsions, on the other hand, require a lower angle (e.g., 30°-45°) to slow the flow rate and prevent blockages, while stirring equipment is used to promote flow. However, the existing discharge port angles at the bottom of the storage tanks cannot be changed, leading to a tendency for blockages to occur when discharging high-viscosity emulsions. Utility Model Content
[0004] To overcome the above deficiencies, this utility model provides an adjustable tilt angle emulsion finished product tank discharge port, aiming to solve the problems in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An adjustable tilt angle emulsion finished product tank discharge port, including:
[0007] The storage tank has a discharge pipe fixedly installed at its bottom, and an agitator for stirring the emulsion is fixedly installed in the inner cavity of the storage tank.
[0008] The corrugated pipe has one end detachably connected to the other end of the discharge pipe. The discharge pipe is equipped with an adjustment component on the outside, which can change the tilt angle of the corrugated pipe and continuously provide support for the corrugated pipe.
[0009] As a further description of the above technical solution:
[0010] The adjusting components include a U-shaped clamp and a support plate. The outer wall of the corrugated pipe is detachably fitted with a U-shaped clamp, and the outer wall of the U-shaped clamp is fixedly installed with a support plate. One end of the support plate is fixedly installed with a sliding plate, and a sleeve is slidably fitted to the outside of the sliding plate. The outer wall of the sleeve is fixedly installed with a rotating shaft that connects to the outer wall of the discharge pipe.
[0011] As a further description of the above technical solution:
[0012] A worm gear is fixedly sleeved on the outer wall of the rotating shaft, and a drive motor is fixedly installed on the outer wall of the discharge pipe. A worm that meshes with the worm gear is fixedly installed on the power output end of the drive motor.
[0013] As a further description of the above technical solution:
[0014] Both the discharge pipe and the corrugated pipe are fixedly fitted with flanges, and the two flanges are connected by multiple limit bolts.
[0015] As a further description of the above technical solution:
[0016] Two connecting lugs are fixedly installed on the outer wall of the U-shaped clamp. The outer wall of each connecting lug has a mounting hole. A fastening bolt can be detachably installed in the inner cavity of the mounting hole. A fastening nut is installed on the outer wall of the fastening bolt through thread engagement.
[0017] As a further description of the above technical solution:
[0018] The outer wall of the sleeve has an insertion hole that communicates with its own inner cavity. A limit pin can be detachably installed in the inner cavity of the insertion hole. The outer wall of the sliding plate has multiple through holes that are compatible with the limit pin.
[0019] This utility model has the following beneficial effects:
[0020] This invention allows the adjustment component to change the tilt angle of the corrugated pipe and continuously provide support to the corrugated pipe. This enables the adjustment of the corrugated pipe angle according to the viscosity of the emulsion, preventing blockage during emulsion discharge. At the same time, it works in conjunction with a stirring device to promote flow and avoid blockage when discharging high-viscosity emulsions. Attached Figure Description
[0021] Figure 1 This is a perspective view of the present utility model;
[0022] Figure 2 This is an assembly drawing of the U-shaped clamp and corrugated pipe of this utility model;
[0023] Figure 3 This is an assembly drawing of the support plate and sleeve of this utility model;
[0024] Figure 4 This utility model Figure 1Enlarged view of the structure at point A in the middle.
[0025] Legend:
[0026] 1. Storage tank; 2. Discharge pipe; 3. Sleeve; 4. Support plate; 5. Corrugated pipe; 6. U-shaped clamp; 7. Connecting ear plate; 8. Sliding plate; 9. Worm gear; 10. Worm wheel. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Reference Figure 1-4 One embodiment provided by this utility model:
[0029] An adjustable tilt angle emulsion finished product tank outlet, including storage tank 1 and bellows 5.
[0030] A discharge pipe 2 is fixedly installed at the bottom of the storage tank 1. A solenoid valve is fixedly installed in the inner cavity of the discharge pipe 2. When the solenoid valve is opened, the emulsion stored inside the storage tank 1 is discharged through the discharge pipe 2. When the solenoid valve is closed, the discharge of the emulsion through the discharge pipe 2 can be stopped (this is the prior art and will not be described in detail here).
[0031] An agitator for stirring the emulsion is fixedly installed in the inner cavity of the storage tank 1. When the emulsion is discharged through the discharge pipe 2, the agitator is activated, which can accelerate the flow rate of the emulsion in the storage tank 1, thereby accelerating the discharge rate of the emulsion from the discharge pipe 2.
[0032] One end of the corrugated pipe 5 is detachably connected to one end of the discharge pipe 2. Both the discharge pipe 2 and the corrugated pipe 5 are fixedly fitted with flanges. The two flanges are connected by multiple limiting bolts. When one end of the corrugated pipe 5 is connected to the end of the discharge pipe 2 away from the storage tank 1, the ends of the two flanges fit together and are connected by multiple limiting bolts. The connection of the two flanges and multiple limiting bolts can prevent the emulsion from leaking from the connection between the corrugated pipe 5 and the discharge pipe 2. At the same time, it is easy to separate the corrugated pipe 5 from the discharge pipe 2 so as to replace the corrugated pipe 5 and prevent a large amount of emulsion from condensing on the inner wall of the corrugated pipe 5, which would affect the discharge of the emulsion.
[0033] A U-shaped clamp 6 is detachably fitted onto the outer wall of the corrugated pipe 5. Two connecting ear plates 7 are fixedly installed on the outer wall of the U-shaped clamp 6. Each connecting ear plate 7 has an installation hole on its outer wall. A fastening bolt is detachably installed in the inner cavity of the installation hole. A fastening nut is installed on the outer wall of the fastening bolt through thread engagement. When the U-shaped clamp 6 is fitted onto the outside of the corrugated pipe 5, the inner wall of the U-shaped clamp 6 and the outer wall of the corrugated pipe 5 are tightly fitted. Then, the small end of the fastening bolt is inserted from one installation hole into the inner cavity of the other installation hole until the large end of the fastening bolt is fitted with the outer wall of the connecting ear plate 7. Then, the fastening bolt is threaded onto the small end of the fastening bolt until one end of the fastening bolt is tightly fitted with the outer wall of the other connecting ear plate 7. This achieves the limitation of the U-shaped clamp 6, thereby preventing the U-shaped clamp 6 from falling off the outside of the corrugated pipe 5 under the action of friction, and improving the stability of the connection between the U-shaped clamp 6 and the outer wall of the corrugated pipe 5.
[0034] A support plate 4 is fixedly installed on the outer wall of the U-shaped clamp 6. A sliding plate 8 is fixedly installed on one end of the support plate 4. A sleeve 3 is slidably sleeved on the outside of the sliding plate 8. The end of the sliding plate 8 away from the support plate 4 is slidably installed in the inner cavity of the sleeve 3, so that the support plate 4 and the sleeve 3 can be slidably connected.
[0035] The outer wall of the sleeve 3 has an insertion hole that communicates with its own inner cavity. A limit pin can be detachably installed in the inner cavity of the insertion hole. The outer wall of the sliding plate 8 has multiple through holes that are adapted to the limit pin. After adjusting the angle of the corrugated pipe 5 according to the viscosity of the emulsion, the corrugated pipe 5 is stretched and bent under force. At the same time, the U-shaped clamp 6 moves with the corrugated pipe 5. When the U-shaped clamp 6 moves, the sliding plate 8 slides along the inner cavity of the sleeve 3. When the bending angle of the corrugated pipe 5 is within the adjustment range, the corrugated pipe 5 is finely adjusted so that the middle of the opening end of the insertion hole and the middle of the opening end of one of the through holes are on the same horizontal line. Then, the small end of the limit pin is inserted into the inner cavity of the through hole through the insertion hole to limit the sliding plate 8 and prevent the sliding plate 8 from moving again in the inner cavity of the sleeve 3.
[0036] A rotating shaft connected to the outer wall of the discharge pipe 2 is fixedly installed on the outer wall of the sleeve 3. A worm gear 10 is fixedly sleeved on the outer wall of the rotating shaft. A drive motor is fixedly installed on the outer wall of the discharge pipe 2. A worm 9 meshing with the worm gear 10 is fixedly installed on the power output end of the drive motor. When it is necessary to adjust the angle of the bellows 5, the drive motor is started, and the worm 9 rotates together with the power output end of the drive motor. When the worm 9 rotates, the worm gear 10 will rotate accordingly, and the angle of the bellows 5 can be adjusted. At the same time, the worm 9 can limit the rotation of the worm gear 10 to prevent the sleeve 3 from rotating or shaking again.
[0037] The U-shaped clamp 6, support plate 4, worm gear 10 and worm 9 constitute the adjusting component. The tilt angle of the bellows 5 can be changed by the adjusting component, and the bellows 5 can be continuously supported. Thus, the angle of the bellows 5 can be adjusted according to the viscosity of the emulsion to prevent blockage when the emulsion is discharged. At the same time, it works with the stirring equipment to promote flow and avoid blockage when high viscosity emulsion is discharged.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A discharge outlet of a product tank for emulsion with adjustable inclination angle, characterized in that, include: Storage tank (1), with a discharge pipe (2) fixedly installed at its bottom, and a stirrer for stirring the emulsion fixedly installed in the inner cavity of storage tank (1); A corrugated pipe (5) is detachably connected at one end to a discharge pipe (2). An adjusting component is provided on the outside of the discharge pipe (2). The tilt angle of the corrugated pipe (5) can be changed by the adjusting component, and the corrugated pipe (5) can be continuously supported.
2. The adjustable pitch emulsion finished tank outlet of claim 1, wherein: The adjusting component includes a U-shaped clamp (6) and a support plate (4). The outer wall of the corrugated pipe (5) is detachably fitted with the U-shaped clamp (6). The outer wall of the U-shaped clamp (6) is fixedly installed with the support plate (4). One end of the support plate (4) is fixedly installed with a sliding plate (8). The outer side of the sliding plate (8) is slidably fitted with a sleeve (3). The outer wall of the sleeve (3) is fixedly installed with a rotating shaft connected to the outer wall of the discharge pipe (2).
3. The adjustable tilt angle emulsion finished tank outlet of claim 2, wherein: A worm gear (10) is fixedly sleeved on the outer wall of the rotating shaft, and a drive motor is fixedly installed on the outer wall of the discharge pipe (2). A worm (9) that meshes with the worm gear (10) is fixedly installed on the power output end of the drive motor.
4. The adjustable pitch emulsion finished tank outlet of claim 1, wherein: One end of the discharge pipe (2) and one end of the corrugated pipe (5) are both fixedly fitted with flanges, and the two flanges are connected by multiple limit bolts.
5. The adjustable tilt angle emulsion finished product tank outlet according to claim 2, characterized in that: Two connecting ear plates (7) are fixedly installed on the outer wall of the U-shaped clamp (6). The outer walls of the two connecting ear plates (7) are provided with mounting holes. Fastening bolts are detachably installed in the inner cavity of the mounting holes. Fastening nuts are installed on the outer wall of the fastening bolts through threaded engagement.
6. The adjustable tilt angle emulsion finished product tank outlet according to claim 2, characterized in that: The outer wall of the sleeve (3) is provided with an insertion hole that communicates with its own inner cavity. A limit pin can be detachably installed in the inner cavity of the insertion hole. The outer wall of the sliding plate (8) is provided with multiple through holes that are compatible with the limit pin.