A guide wheel type branching board
The guide wheel type wire separator solves the problem of metal wire wear caused by ceramic ring wear by setting up wire assembly and wire wheel, thus improving the production quality and stability of enameled wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏利多多利新材料科技股份有限公司
- Filing Date
- 2025-07-01
- Publication Date
- 2026-06-23
Smart Images

Figure CN224394289U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of enameled wire production, and more specifically, to a guide wheel type wire separator. Background Technology
[0002] In the manufacturing process of enameled metal wire, metal wires are typically wound around a guide wire to form the wire core. During the winding process, the number of wires varies depending on the specifications. When multiple metal wires converge at the outside of the guide wire, a wire separator is used. The wire separator guides the metal wires. Figure 6 As shown, this type of wire divider mainly consists of a vertical plate. The bottom of the vertical plate is installed at the wire inlet of the winding machine. Several ceramic rings are fixedly installed through the vertical plate, and the ceramic rings are evenly distributed and radiate outward from the center of the vertical plate. The limiting line passes through the innermost ceramic ring, and the metal wire passes through the outer ceramic rings in sequence around the limiting line. The winding machine's power pulls the limiting line and the metal wire to achieve the purpose of winding. However, during use, the ceramic rings of this type of wire divider are prone to wear. After the ceramic rings wear down, the metal wire will also be worn during the conveying process. In addition, the metal wire is in direct contact with the ceramic rings, and the metal wire will also continuously rub against the inner wall of the ceramic rings during the movement, thus causing a certain amount of wear on the metal wire itself and affecting the quality of the enameled wire produced later.
[0003] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0004] The purpose of this utility model is to provide a guide wheel type splitter board to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A guide wheel type wire divider includes an assembly rod, an adjusting block is mounted on the outside of the assembly rod, a plate is fixedly mounted on the top of the adjusting block, a wire hole is formed on the plate, and a wire assembly is fixedly mounted on the outer wall of one side of the plate. The number of wire assemblies is equal to the number of wire holes and corresponds one-to-one. The wire assembly includes an assembly frame, an assembly shaft is fixedly mounted on the end of the assembly frame away from the plate, and a wire wheel is rotatably mounted on the end of the assembly shaft away from the assembly frame. The wire wheel is positioned directly opposite the wire hole.
[0007] By designing the above technical solution, the assembly frame is installed on the plate, and the distance between the plate and the winding machine is changed by adjusting the block. This allows the fiber and metal wires to pass through the guide wheel and the wire guide hole, and finally be delivered to the inlet end of the winding machine. During this process, it is ensured that the fiber and metal wires do not come into contact with the inner wall of the wire guide hole. In this way, the fiber and metal wires can maintain a continuous and stable feed during the subsequent operation of the winding machine. The guide wheel can minimize friction during the feeding of the fiber and metal wires, thereby improving the winding quality.
[0008] Furthermore, the adjusting block has an assembly hole in the middle, and the assembly rod passes through the assembly hole.
[0009] The above technical solution can be designed to change the position of the adjusting block on the assembly rod, so that the plate body can be adapted to the position of the winding machine.
[0010] Furthermore, a locking hole is provided on the outer wall of the adjusting block, the locking hole is connected to the assembly hole, a locking screw is installed in the locking hole, and a knob is fixedly installed at the end of the locking screw.
[0011] The above technical solution allows for the use of locking screws to lock the position of the adjusting block.
[0012] Furthermore, the top of the adjusting block is integrally provided with a protrusion, and the protrusion has a mounting hole that passes through the protrusion. A mounting screw is installed inside one end of the mounting hole. The bottom of the plate has a strip-shaped hole, and the mounting screw passes through the strip-shaped hole.
[0013] The above technical solution can be designed to change the relative position and height of the plate to the adjusting block, thereby further improving the compatibility between the plate and the winding machine.
[0014] Furthermore, the plate body has through holes, the assembly frame is equipped with assembly bolts, one end of the assembly bolts is inserted through the through holes, and an assembly nut is installed on the assembly bolts.
[0015] Through the design of the above technical solution, the assembly rack can be easily disassembled from the plate, thereby facilitating subsequent disassembly and installation.
[0016] Compared with the prior art, the present invention has the following advantages: The present invention has a simple and reasonable structure and is easy to use and install. By opening a wire passage hole on the plate and assembling a wire assembly, the physical friction generated between the fiber wire and the metal wire during the conveying process can be avoided, thereby improving the quality of the finished winding product. Moreover, the height of the plate and its position relative to the winding machine can be adjusted. The wire wheel set on the wire assembly can ensure that the fiber wire and the metal wire do not come into contact with the inner wall of the wire passage hole during the conveying process, thus ensuring the smooth progress of the winding. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of a guide wheel type dividing plate according to an embodiment of the present utility model;
[0019] Figure 2 This is an assembly drawing of the plate body and the adjusting block in a guide wheel type dividing plate according to an embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the structure of an adjusting block in a guide wheel type dividing plate according to an embodiment of the present utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the plate body in a guide wheel type dividing plate according to an embodiment of the present utility model;
[0022] Figure 5 This is a schematic diagram of the structure of a wire assembly in a guide wheel type junction box according to an embodiment of the present utility model;
[0023] Figure 6 This is a schematic diagram of the structure of a splitter in the prior art.
[0024] Figure label:
[0025] 1. Assembly rod; 2. Adjusting block; 3. Plate; 4. Wire assembly; 41. Assembly frame; 42. Assembly shaft; 43. Wire wheel; 44. Assembly bolt; 45. Assembly nut; 5. Assembly hole; 6. Locking hole; 7. Locking screw; 8. Knob; 9. Mounting hole; 10. Mounting screw; 11. Strip hole; 12. Wire passage hole; 13. Through hole; 100. Vertical plate; 200. Ceramic ring. Detailed Implementation
[0026] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:
[0027] Please see Figure 1-6According to an embodiment of the present invention, a guide wheel type wire separator includes an assembly rod 1, which is fixedly installed at the wire inlet end of a winding machine. An adjustment block 2 is installed on the outside of the assembly rod 1, and a plate body 3 is fixedly installed on the top of the adjustment block 2. A wire-passing hole 12 is provided on the plate body 3. A plurality of wire assemblies 4 are fixedly installed on the outer wall of the side of the plate body 3 away from the winding machine. The number of wire assemblies 4 is equal to the number of wire-passing holes 12 and corresponds one-to-one. There are two types of wire-passing holes 12 on the plate body 3: one is a central hole located in the center, and the other is a side hole opened around the central hole. The central hole is used for the through-feeding of fiber wires, while the side hole is used for the through-feeding of metal wires. This method of wire separation avoids physical friction between fiber wires and metal wires and ceramic rings 200, thereby reducing wear of fiber wires and metal wires during the winding process and improving production quality.
[0028] The lead wire assembly 4 includes an assembly frame 41. An assembly shaft 42 is fixedly mounted on one end of the assembly frame 41 away from the plate 3. A lead wire wheel 43 is rotatably mounted on the other end of the assembly shaft 42 away from the assembly frame 41. The lead wire wheel 43 is positioned directly opposite the wire passage hole 12. The assembly frame 41 is mounted on the plate 3, and the distance between the plate 3 and the winding machine is changed by the adjusting block 2. This allows the fiber wire and metal wire to pass through the lead wire wheel 43 and through the wire passage hole 12, ultimately being fed to the inlet end of the winding machine. During this process, it is ensured that the fiber wire and metal wire do not contact the inner wall of the wire passage hole 12. In this way, the fiber wire and metal wire can maintain a continuous and stable feed during the subsequent operation of the winding machine. The lead wire wheel 43 can minimize friction during the feeding of the fiber wire and metal wire, thereby improving the winding quality.
[0029] The adjusting block 2 has an assembly hole 5 in its middle, through which the assembly rod 1 passes. A locking hole 6 is provided on the outer wall of the adjusting block 2, communicating with the assembly hole 5. A locking screw 7 is installed in the locking hole 6, and a knob 8 is fixedly mounted at the end of the locking screw 7. The position of the adjusting block 2 outside the assembly rod 1 can be changed through the assembly hole 5, while the locking screw 7 ensures that the adjusting block 2 is locked and fixed outside the assembly rod 1.
[0030] The top of the adjusting block 2 is integrally provided with a protrusion, and a mounting hole 9 is provided on the protrusion. The mounting hole 9 passes through the protrusion, and a mounting screw 10 is installed inside one end of the mounting hole 9. The bottom of the plate 3 is provided with a strip hole 11, and the mounting screw 10 passes through the strip hole 11. The strip hole 11 allows for a certain adjustment of the installation height of the plate 3, ensuring that the wire assembly 4 and the wire passage hole 12 on the plate 3 can be adapted to the wire inlet end of the winding machine.
[0031] The plate 3 has a through hole 13, and an assembly bolt 44 is installed on the assembly frame 41. One end of the assembly bolt 44 passes through the through hole 13, and an assembly nut 45 is installed on the assembly bolt 44. The assembly frame 41 can be disassembled and assembled using the assembly bolt 44 and the assembly nut 45.
[0032] Through the above-described solution of this utility model, the structure of this utility model is simple and reasonable, and it is convenient to use and install. By opening the wire hole 12 on the plate 3 and assembling the wire assembly 4, the physical friction generated between the fiber wire and the metal wire during the conveying process can be avoided, thereby improving the quality of the finished winding product. Moreover, the height of the plate 3 and its position relative to the winding machine can be adjusted. The wire wheel 43 set on the wire assembly 4 can ensure that the fiber wire and the metal wire do not come into contact with the inner wall of the wire hole 12 during the conveying process, thus ensuring the smooth progress of the winding.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A guide wheel type branching plate comprising an assembly rod (1), characterized in that, The assembling rod (1) is externally provided with an adjusting block (2), the top of the adjusting block (2) is fixedly provided with a plate body (3), the plate body (3) is provided with wire passing holes (12), the plate body (3) is externally provided with wire guide assemblies (4) on one side surface wall, the number of the wire guide assemblies (4) is equal to that of the wire passing holes (12) and one-to-one correspondence, the wire guide assembly (4) comprises an assembling frame (41), the assembling frame (41) is externally provided with an assembling shaft (42) at one end away from the plate body (3), the assembling shaft (42) is rotatably provided with a wire guide wheel (43) at one end away from the assembling frame (41), and the wire guide wheel (43) is arranged opposite to the wire passing hole (12).
2. A guide wheel type branching plate according to claim 1, wherein The adjusting block (2) is provided with an assembling hole (5) in the middle part.
3. A guide wheel type branching plate according to claim 2, wherein The outer wall of the adjusting block (2) is provided with a locking hole (6), the locking hole (6) is communicated with the assembling hole (5), and the locking hole (6) is internally provided with a locking screw (7), and the end of the locking screw (7) is fixedly provided with a knob (8).
4. A guide wheel type branching plate according to claim 3, wherein The top of the adjusting block (2) is integrally provided with a protruding block, the protruding block is provided with a mounting hole (9), the mounting hole (9) is arranged through the protruding block, the mounting hole (9) is internally provided with a mounting screw (10) at one end, the bottom of the plate body (3) is provided with a strip-shaped hole (11), and the mounting screw (10) is arranged through the strip-shaped hole (11).
5. A guide wheel type branching plate according to claim 4, wherein The plate body (3) is provided with a through hole (13), the assembling frame (41) is provided with an assembling bolt (44), one end of the assembling bolt (44) is arranged through the through hole (13), and the assembling bolt (44) is provided with an assembling nut (45).