A black pig-tea leaf species breeding combined sewage fecal water fermentation system

By designing a wastewater fermentation system for the integrated black pig-tea farming system, the problems of clogging and uneven mixing in the wastewater fermentation device were solved. This system achieves efficient mixing and dry-wet separation of wastewater and auxiliary materials, transforming them into organic fertilizer and promoting the cycle of farming.

CN224394790UActive Publication Date: 2026-06-23ZHANGJIAJIE WANJIA ECOLOGICAL AGRI CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHANGJIAJIE WANJIA ECOLOGICAL AGRI CO LTD
Filing Date
2025-07-21
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing livestock and poultry manure fermentation devices are prone to clogging and uneven mixing during fermentation, and it is difficult to effectively separate dry and wet fertilizers, which increases the difficulty of processing.

Method used

A wastewater fermentation system for black pig-tea plantation integration was designed, including a separation chamber, fermentation tank, feed pipe, stirring rod and filter assembly. The system achieves uniform mixing and dry-wet separation of wastewater and auxiliary materials through linkage mechanism and filtration structure. The system uses motor-driven belt drive and bevel gear set to promote mixing, and the filter assembly vibrates to separate manure residue and liquid.

Benefits of technology

It achieves uniform mixing and efficient separation of manure and auxiliary materials, improves fermentation precision, and transforms it into organic fertilizer suitable for tea growth, realizing the circular utilization of planting and breeding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of black pig-tea leaf species and breeding combined use sewage manure fermentation system, including separation bin, the top of separation bin is equipped with fermentation tank, the top of fermentation tank is equipped with installation bin, the inside of installation bin is equipped with guide material pipeline, the top of guide material pipeline is connected with feed inlet, the top of installation bin is equipped with linkage mechanism, the bottom of guide material pipeline is equipped with two groups of discharge port, the bottom end of guide material pipeline is connected with stirring rod;The utility model is by the inside of fermentation tank that fecal water is guided from feed inlet and guide material pipeline, cooperate the intercoordination of linkage mechanism's linkage type stirring structure, fecal water and auxiliary material are more convenient for the mixing and stirring of more smooth and unobstructed, pay simultaneously during fermentation, by the activity of fermentation tank and the stirring of stirring rod, so that fecal water and auxiliary material in fermentation tank frame carry out more comprehensive stirring mixing, improve fermentation precision.
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Description

Technical Field

[0001] This utility model relates to the field of livestock manure treatment technology, specifically a sewage manure fermentation system for black pig-tea plantation integration. Background Technology

[0002] In the process of composting pig manure, in order to better utilize pig manure resources and reduce environmental pollution, dry and wet separation treatment is usually required. This is because pig manure contains a lot of water, and direct discharge will lead to water pollution and odor spread. In the process of livestock and poultry breeding, manure water often needs to be treated and fermented to form organic fertilizer for planting.

[0003] Authorization announcement number CN210945289U discloses an automatic fermentation device for treating livestock and poultry manure. This device mainly achieves automatic spraying of livestock and poultry manure, automatic addition and mixing of bedding material, and can realize the automatic treatment of manure without manual intervention, saving labor costs and effectively improving efficiency. However, the following defects still exist in the actual use of the device:

[0004] The aforementioned patent mainly achieves automated treatment of livestock and poultry manure by automatically spraying, adding and mixing bedding materials. However, during the fermentation of manure, it is usually necessary to mix the manure with auxiliary materials such as straw, sawdust, and tea residue. However, when the auxiliary materials and manure residue are discharged, they are prone to blockage in the channel. Furthermore, the manure needs to be stirred regularly during fermentation, but the manure at the bottom sediment is difficult to treat evenly, reducing the uniformity of fermentation. When the fermented fertilizer is discharged, it is difficult to separate and collect the waste residue and liquid in the fertilizer, increasing the difficulty and inconvenience of processing the fermented fertilizer. Utility Model Content

[0005] The purpose of this invention is to provide a wastewater fermentation system for black pig-tea plantation integration, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sewage and manure fermentation system for black pig-tea plantation integration, comprising a separation chamber, a fermentation tank at the top of the separation chamber, an installation chamber at the top of the fermentation tank, a material guiding pipe inside the installation chamber, a feed inlet at the top of the material guiding pipe, a linkage mechanism at the top of the installation chamber, two sets of discharge ports at the bottom of the material guiding pipe, a stirring rod connected to the bottom end of the material guiding pipe, a fermentation tank inside the fermentation tank, and a discharge valve connected to the separation chamber at the bottom of the fermentation tank;

[0007] The separation chamber is equipped with a filter assembly inside. A solid collection chamber is located on one side of the inner side of the separation chamber. A collection tank is located inside the solid collection chamber. A liquid filter tank is located at the bottom of the separation chamber. A drain valve is connected to one side of the liquid filter tank.

[0008] Preferably, the linkage mechanism includes a first drive motor, which is disposed on the top of the installation chamber. A crankshaft is sleeved on both sides inside the installation chamber. The output end of the first drive motor is respectively provided with a belt drive mechanism and a bevel gear set. The belt drive mechanism is driven and cooperates with the material guide pipe. The bevel gear set meshes and is linked with the crankshaft. Two sets of movable rods are provided on the outside of the crankshaft, and the movable rods are movably connected to the fermentation tank. The top of the fermentation tank is connected to the two sides of the discharge pipe.

[0009] Preferably, the filter assembly includes a second drive motor, which is disposed on one side inside the separation chamber. The output end of the second drive motor is provided with a cam, and a first filter plate and a second filter plate are respectively hinged to the top of one side inside the separation chamber.

[0010] Preferably, the separation chamber has a door on one side, which is connected to the solid collection chamber. The bottom of the solid collection chamber is hollow, and the bottom of the collection tank is provided with a permeable mesh, which is perpendicular to the liquid filter tank. This facilitates the separation of liquid contained in the diverted solids, making collection and transportation convenient.

[0011] Preferably, the fermentation tank has openings on both sides, and the openings are adapted to the discharge pipe. The discharge pipe is equipped with a crushing rod inside, which facilitates the pre-mixing of manure water, manure residue or auxiliary materials in the discharge pipe during feeding, so as to avoid blockage.

[0012] Preferably, the belt drive mechanism includes a pulley and a drive belt. The output end of the first drive motor and the outer side of the material guide pipe are provided with a pulley, and the outer side of the pulley is connected to the drive belt. By utilizing the mutual cooperation of the belt drive structure, it is easy to drive the material guide pipe to rotate and promote the feeding of sewage.

[0013] Preferably, the bevel gear set includes a first bevel gear and a second bevel gear. The output end of the first drive motor is provided with the first bevel gear, and the outer side of the crankshaft is provided with the second bevel gear that meshes with the first bevel gear. The two discharge pipes extend out of the fermentation tank, so that the auxiliary materials can be fed into the fermentation tank for stirring and mixing through the discharge pipes.

[0014] Preferably, the cam is perpendicular to the bottom of the second filter plate, and an impact block is provided on one side of the top of the second filter plate that contacts the first filter plate. The first and second filter plates extend to the inside of the solid collection chamber, so as to facilitate the collection of residual manure residue after fermentation using the filtration structure, so as to prepare it into organic fertilizer.

[0015] This utility model proposes a wastewater fermentation system for integrated black pig and tea plantation farming, which has at least the following beneficial effects:

[0016] 1. By introducing manure water into the fermentation tank through the inlet and feed pipe, and cooperating with the linkage stirring structure of the linkage mechanism, the manure water and auxiliary materials can be mixed and fed more smoothly. At the same time, during fermentation, the manure water and auxiliary materials in the fermentation tank frame are more thoroughly mixed by the movement and lifting of the fermentation tank and the stirring rod, thereby improving the fermentation accuracy. This structure not only makes the manure water harmless by fermenting the sewage from black pig farming, but also transforms it into organic fertilizer suitable for tea growth, realizing the effect of planting and breeding cycle.

[0017] 2. The filtration and separation structure of the filter assembly facilitates the discharge of fermented manure water through the discharge valve. The structural vibration of the filter assembly also improves the separation rate of liquid and manure residue in the fermented organic fertilizer, allowing for the unified collection of manure residue. This facilitates the subsequent production of solid organic fertilizer from the manure residue, while the filtered biogas slurry can be directly sprayed, facilitating subsequent processing and transportation of the fertilizer. Attached Figure Description

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is a front sectional view of the present invention;

[0020] Figure 3 This is an enlarged schematic diagram of the fermenter structure of this utility model;

[0021] Figure 4 For the present utility model Figure 2 A magnified schematic diagram of a local structure.

[0022] In the diagram: 1. Separation chamber; 2. Fermentation tank; 3. Installation chamber; 4. Feed inlet; 5. Linkage mechanism; 501. First drive motor; 502. Belt drive mechanism; 503. Bevel gear set; 504. Crankshaft; 505. Movable rod; 506. Discharge pipe; 6. Guide pipe; 7. Discharge port; 8. Stirring rod; 9. Fermentation tank; 10. Discharge valve; 11. Filter assembly; 1101. Second drive motor; 1102. Cam; 1103. First filter plate; 1104. Second filter plate; 12. Solid collection chamber; 13. Collection tank; 14. Liquid filter tank; 15. Drain valve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 The present invention provides an embodiment of a sewage and manure fermentation system for black pig-tea plantation integration, comprising a separation chamber 1, a fermentation tank 2 at the top of the separation chamber 1, an installation chamber 3 at the top of the fermentation tank 2, a material guide pipe 6 inside the installation chamber 3, a material inlet 4 at the top of the material guide pipe 6, a linkage mechanism 5 at the top of the installation chamber 3, two sets of discharge ports 7 at the bottom of the material guide pipe 6, a stirring rod 8 at the bottom end of the material guide pipe 6, a fermentation tank 9 inside the fermentation tank 2, and a discharge valve 10 at the bottom of the fermentation tank 2 connected to the separation chamber 1.

[0025] The separation chamber 1 is equipped with a filter assembly 11 inside, a solid collection chamber 12 is provided on one side of the inner side of the separation chamber 1, a collection tank 13 is provided on the inner side of the solid collection chamber 12, a liquid filter tank 14 is provided at the bottom inside the separation chamber 1, and a drain valve 15 is connected to one side of the liquid filter tank 14.

[0026] The linkage mechanism 5 includes a first drive motor 501, which is model YE3-180L. The first drive motor 501 is located on the top of the installation chamber 3. Crankshafts 504 are sleeved on both sides inside the installation chamber 3. The output end of the first drive motor 501 is respectively provided with a belt drive mechanism 502 and a bevel gear set 503. The belt drive mechanism 502 is in transmission cooperation with the material guide pipe 6. The bevel gear set 503 is meshed and linked with the crankshaft 504. Two sets of movable rods 505 are provided on the outside of the crankshaft 504. The movable rods 505 are movably connected to the fermentation tank 9. The top of the fermentation tank 9 is connected to the two sides of the discharge pipe 506.

[0027] The belt drive mechanism 502 includes a pulley and a drive belt. The output end of the first drive motor 501 and the outer side of the guide pipe 6 are provided with a pulley, and the outer side of the pulley is connected to the drive belt. By utilizing the cooperation of the belt drive mechanism 502, it is easy to drive the guide pipe 6 to rotate and promote the feeding of manure.

[0028] The bevel gear set 503 includes a first bevel gear and a second bevel gear. The output end of the first drive motor 501 is provided with the first bevel gear. The outer side of the crankshaft 504 is provided with the second bevel gear that meshes with the first bevel gear. The two discharge pipes 506 extend out of the outside of the fermentation tank 2, so that the auxiliary materials can be fed into the fermentation tank 9 for stirring and mixing through the discharge pipes 506.

[0029] The fermentation tank 2 has openings on both sides, and the openings are compatible with the discharge pipe 506. The inside of the feed pipe 6 is equipped with a crushing rod, which facilitates the pre-mixing of manure water, manure residue or auxiliary materials in the feed pipe 6 during feeding to avoid blockage.

[0030] The filter assembly 11 includes a second drive motor 1101, which is model YE3-180L. The second drive motor 1101 is located on one side inside the separation chamber 1. The output end of the second drive motor 1101 is provided with a cam 1102. The top of one side inside the separation chamber 1 is respectively hinged to a first filter plate 1103 and a second filter plate 1104.

[0031] Example 1, such as Figure 1-2 As shown, a door is provided on one side of the separation chamber 1, and the door is connected to the solid collection chamber 12. The bottom of the solid collection chamber 12 is a hollow structure. The bottom of the collection tank 13 is provided with a permeation screen, and the permeation screen is perpendicular to the liquid filter tank 14. The collection tank 13 can be easily removed by opening the door. The permeation screen is provided at the bottom of the collection tank 13 so that the liquid contained in the fecal residue filtered by the filter assembly 11 drips into the liquid filter tank 14, thereby improving the dry and wet separation efficiency of the separation structure.

[0032] Example 2, as Figure 4 As shown, the cam 1102 is perpendicular to the bottom end of the second filter plate 1104. One side of the top of the second filter plate 1104 is provided with an impact block that contacts the first filter plate 1103. The first filter plate 1103 and the second filter plate 1104 extend to the inner side of the solid collection chamber 12. By setting an impact block at the top of the second filter plate 1104 that contacts the first filter plate 1103, the rotation of the cam 1102 can be used to pre-impact and lift the second filter plate 1104. Then, the impact block contacts the first filter plate 1103, thereby realizing the impact vibration function of the structure and promoting the filtration efficiency of the structure for the fermented manure.

[0033] Working principle: This is a wastewater fermentation system for the integrated black pig-tea plantation and breeding industry;

[0034] When fermenting the wastewater, the wastewater from raising black pigs is introduced into the feed pipe 6 through the inlet 4. During this process, the first drive motor 501 is started, which drives the belt drive mechanism 502 and the bevel gear set 503 to rotate, so that the feed pipe 6 can be rotated at the same time. The wastewater and the fermentation agent are mixed and stirred in the feed pipe 6, and finally discharged into the fermentation tank 9 through the outlet 7. At this time, straw and tea residue can be added from the discharge pipe 506, so that the straw and tea residue can be introduced into the fermentation tank 9. As the feed pipe 6 rotates, the stirring rod 8 rotates to carry out the stirring operation during the fermentation process. The bevel gear set 503 drives the crankshaft 504 to rotate, so that the crankshaft 504 pulls the two sets of movable rods 505 and the fermentation tank 9 to move up and down as a whole, which further improves the mixing and stirring rate of the wastewater and the auxiliary materials. After a specified period, the fermentation of the wastewater is completed.

[0035] By introducing the fermented manure water into the separation chamber 1 through the discharge valve 10, the structure of the filter assembly 11 is activated, and the second drive motor 1101 drives the cam 1102 to rotate, which simultaneously vibrates the first filter plate 1103 and the second filter plate 1104, promoting the filtration efficiency of the manure water through the first filter plate 1103 and the second filter plate 1104, so as to filter out the manure residue. The manure residue is then guided into the collection tank 13 in the solid collection chamber 12 under the inclined vibration structure of the first filter plate 1103 and the second filter plate 1104, while the manure water falls into the liquid filtration tank 14, which is convenient to discharge the fermented organic fertilizer for use through the control of the drain valve 15. By fermenting the sewage water from black pig farming, not only can the manure water be rendered harmless, but it can also be transformed into organic fertilizer suitable for tea growth, realizing the effect of planting and breeding cycle.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0037] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A wastewater fermentation system for black pig-tea plantation integration, comprising a separation chamber (1), characterized in that: The top of the separation chamber (1) is provided with a fermentation tank (2), the top of the fermentation tank (2) is provided with an installation chamber (3), the inside of the installation chamber (3) is provided with a material guiding pipe (6), the top of the material guiding pipe (6) is connected to a feed inlet (4), the top of the installation chamber (3) is provided with a linkage mechanism (5), the bottom of the material guiding pipe (6) is provided with two sets of discharge ports (7), the bottom end of the material guiding pipe (6) is connected to a stirring rod (8), the inside of the fermentation tank (2) is provided with a fermentation tank (9), and the bottom of the fermentation tank (2) is provided with a discharge valve (10) connected to the separation chamber (1); The separation chamber (1) is equipped with a filter assembly (11) inside. A solid collection chamber (12) is provided on one side of the inner side of the separation chamber (1). A collection trough (13) is provided on the inner side of the solid collection chamber (12). A liquid filter trough (14) is provided at the bottom inside the separation chamber (1). A drain valve (15) is connected to one side of the liquid filter trough (14).

2. The wastewater fermentation system for black pig-tea plantation integration as described in claim 1, characterized in that: The linkage mechanism (5) includes a first drive motor (501), which is located on the top of the installation chamber (3). A crankshaft (504) is fitted on both sides inside the installation chamber (3). The output end of the first drive motor (501) is provided with a belt drive mechanism (502) and a bevel gear set (503). The belt drive mechanism (502) is driven by the material guide pipe (6). The bevel gear set (503) is meshed with the crankshaft (504). Two sets of movable rods (505) are provided on the outside of the crankshaft (504), and the movable rods (505) are movably connected to the fermentation tank (9). The top of the fermentation tank (9) is connected to the two sides of the discharge pipe (506).

3. The wastewater fermentation system for black pig-tea plantation integration as described in claim 1, characterized in that: The filter assembly (11) includes a second drive motor (1101), which is located on one side inside the separation chamber (1). The output end of the second drive motor (1101) is provided with a cam (1102). The top of one side inside the separation chamber (1) is respectively hinged to a first filter plate (1103) and a second filter plate (1104).

4. The wastewater fermentation system for black pig-tea plantation integration as described in claim 1, characterized in that: The separation chamber (1) has a door on one side, and the door is connected to the solid collection chamber (12). The bottom of the solid collection chamber (12) is hollow. The bottom of the collection tank (13) is provided with a permeation mesh, and the permeation mesh is perpendicular to the liquid filtration tank (14).

5. The wastewater fermentation system for black pig-tea plantation integration as described in claim 1, characterized in that: The fermentation tank (2) has openings on both sides, and the openings are adapted to the discharge pipe (506). The discharge pipe (6) is equipped with a crushing rod inside.

6. The wastewater fermentation system for black pig-tea plantation integration as described in claim 2, characterized in that: The belt drive mechanism (502) includes a pulley and a drive belt. The output end of the first drive motor (501) and the outer side of the guide pipe (6) are provided with a pulley, and the outer side of the pulley is connected to the drive belt.

7. The wastewater fermentation system for black pig-tea plantation integration as described in claim 2, characterized in that: The bevel gear set (503) includes a first bevel gear and a second bevel gear. The output end of the first drive motor (501) is provided with the first bevel gear. The outer side of the crankshaft (504) is provided with the second bevel gear that meshes with the first bevel gear. The two discharge pipes (506) extend out of the outside of the fermenter (2).

8. The wastewater fermentation system for black pig-tea plantation integration as described in claim 3, characterized in that: The cam (1102) is perpendicular to the bottom end of the second filter plate (1104). The top side of the second filter plate (1104) is provided with an impact block that contacts the first filter plate (1103). The first filter plate (1103) and the second filter plate (1104) extend to the inside of the solid collection chamber (12).