Anchoring cable stress sensor facilitating connection and fixation

By using a rotating plate and slide rail structure, combined with a high-strength shaft and wedges, the problem of angle adjustment during the installation of anchor bolt stress sensors was solved, thereby improving the accuracy of sensor data and the stability of installation.

CN224397519UActive Publication Date: 2026-06-23TAIAN CHAOYANG MINING EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIAN CHAOYANG MINING EQUIP CO LTD
Filing Date
2025-07-14
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing anchor cable stress sensors require high-precision angle adjustment during installation, and welding errors can easily lead to angle deviations, making the installation process quite troublesome.

Method used

An anchor cable stress sensor that is easy to connect and fix is ​​designed. By rotating the connecting plate and slide rail structure, combined with a high-strength shaft and wedge, the sensor body axis is aligned with the anchor axis, and then fixed with nuts and washers to ensure installation stability.

Benefits of technology

It improves the accuracy of sensor measurement data and the stability of installation, ensures more uniform load distribution on the sensor body, and simplifies the installation process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224397519U_ABST
    Figure CN224397519U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of anchor rod cable stress sensors of being convenient for connection and fixed, including sensor body and bottom mat, the outside middle part of sensor body is equipped with transmission line, bottom mat is installed below sensor body, and high-strength shaft is installed in the left side of bottom mat, the below high-strength shaft is equipped with rotary plate, and rotary plate and high-strength shaft are rotationally connected.This kind of anchor rod cable stress sensor of being convenient for connection and fixed, compared with the existing anchor rod cable stress sensor, four groups of positioning components are convenient for the installation and fixation of bottom mat and top mat, and the axis is aligned, rotating stud drives two slide rails to slide in rotary plate, wedge block moves and jolts rotary plate, rotary plate changes angle by high-strength shaft rotation, so that the axis of sensor body and anchor rod axis are aligned, the data measured by sensor body is more accurate, two nuts are clamped by gasket at the junction of stud and slide rail, prevent loosening and cause wedge block to move and change angle, installation is more stable.
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Description

Technical Field

[0001] This utility model relates to the field of anchor cable stress sensor technology, specifically an anchor cable stress sensor that is easy to connect and fix. Background Technology

[0002] The intrinsically safe anchor bolt (cable) stress sensor for mining is an automated monitoring device integrating microcomputer and computer technology that automatically measures and transmits the stress changes of anchor bolts and cables in underground coal mines. When the internal stress of the anchor bolt (cable) changes, the anchor bolt (cable) sensor head transmits the collected stress value to the sensor body in real time. The sensor body outputs the received data to the microcontroller circuit. The microcontroller circuit processes the collected signal and transmits it to the underground data acquisition substation. The data acquisition substation then transmits the data to the main equipment above ground via cable, realizing the above-ground monitoring of the stress changes of the underground anchor bolt (cable). It is an indispensable monitoring instrument for studying the stability of roadways and tunnels. When installing the stress sensor, it is necessary to align it with the axis of the anchor bolt to improve measurement accuracy.

[0003] Before installing the stress sensor, a backing plate needs to be fabricated. The backing plate must be made of thick steel plate, thick enough to prevent the anchor cable gauge from deforming during operation. Two layers are used, with a small triangular pad welded in between, at the same angle as the horizontal plane of the anchor cable. This is used to adjust the angle, ensuring the anchor cable gauge is aligned with the anchor cable axis after installation. The small triangular pad requires high-precision cutting, and welding errors can easily lead to angular deviations, making installation somewhat complicated. Therefore, an anchor cable stress sensor that is easy to connect and fix is ​​needed. Utility Model Content

[0004] The purpose of this invention is to provide an anchor cable stress sensor that is easy to connect and fix, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an anchor bolt stress sensor that is easy to connect and fix, comprising a sensor body and a base plate. A transmission line is installed on the middle of the outer side of the sensor body. The base plate is installed below the sensor body, and a high-strength shaft is installed on the left side of the base plate. A rotating plate is installed below the high-strength shaft, and the rotating plate is rotatably connected to the high-strength shaft. The rotating plate changes its angle by rotating the high-strength shaft, thereby aligning the axis of the sensor body with the axis of the anchor bolt, making the data measured by the sensor body more accurate.

[0006] Furthermore, a slide rail is installed inside the rotary plate, and the slide rail is slidably connected to the rotary plate.

[0007] Furthermore, a wedge is installed above the slide rail, and the wedge is welded to the slide rail. The movement of the wedge will push the rotating plate, and the rotating plate will change its angle by rotating through a high-strength shaft.

[0008] Furthermore, a stud is installed in the middle of the right side of the rotary plate, and the stud is rotatably connected to the rotary plate. Rotating the stud causes two slide rails to slide in the rotary plate.

[0009] Furthermore, the stud is threaded with a nut, and a washer is installed on one side of the nut. The two nuts clamp the stud and the slide rail connection through the washer to prevent loosening that could cause the wedge to move and change its angle.

[0010] Furthermore, a top pad is installed on the top of the sensor body, and positioning components are installed on the upper and lower sides of the outer side of the sensor body.

[0011] Furthermore, the positioning component includes a pulley and a side frame, and the pulley is rotatably connected to the periphery of the side frame. The pulley on the side frame rolls on the sensor body, which facilitates embedding.

[0012] Furthermore, the positioning assembly also includes a slide bar group and a spring. One end of the side frame is slidably connected to the slide bar group, and a spring is installed around the slide bar group. The spring pushes the pulley against the surface of the sensor body through the side frame. The four positioning assemblies facilitate the installation and fixing of the bottom pad and the top pad, and align the axes.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the bottom pad and top pad are embedded into both ends of the sensor body, the pulleys on the side frame roll on the sensor body for easy embedding, the side frame slides on the slide rod assembly, the spring pushes the pulley against the surface of the sensor body through the side frame, the four sets of positioning components facilitate the installation and fixing of the bottom pad and top pad and align the axis, the sensor body bears more even force, the rotating stud drives the two slide rails to slide in the rotating plate, the wedge moves and pushes the rotating plate, the rotating plate changes the angle through the high-strength shaft, thereby aligning the axis of the sensor body with the axis of the anchor rod, the data measured by the sensor body is more accurate, the two nuts clamp the connection between the stud and the slide rail through the washer to prevent loosening that would cause the wedge to move and change the angle, and the installation is more stable;

[0014] 1. In this utility model, the rotating stud drives two slide rails to slide in the rotating plate. The wedge moves and pushes the rotating plate. The rotating plate changes its angle through the rotation of the high-strength shaft, thereby aligning the axis of the sensor body with the axis of the anchor rod. The data measured by the sensor body is more accurate. The two nuts clamp the connection between the stud and the slide rail through the washer to prevent loosening that would cause the wedge to move and change the angle, making the installation more stable.

[0015] 2. In this utility model, the bottom pad and the top pad are embedded into both ends of the sensor body. The pulleys on the side frame roll on the sensor body, which is convenient for embedding. The side frame slides on the slide rod group. The spring pushes the pulley against the surface of the sensor body through the side frame. The four sets of positioning components facilitate the installation and fixing of the bottom pad and the top pad and align the axis. The sensor body bears more even force. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of an anchor cable stress sensor that is easy to connect and fix according to the present invention;

[0017] Figure 2 This is a partial three-dimensional structural diagram of the rotating plate of an anchor cable stress sensor that is easy to connect and fix according to this utility model;

[0018] Figure 3 This is a partial three-dimensional structural diagram of a positioning component for an anchor cable stress sensor that is easy to connect and fix.

[0019] In the diagram: 1. Sensor body; 2. Transmission line; 3. Base plate; 4. High-strength shaft; 5. Rotary plate; 6. Slide rail; 7. Wedge block; 8. Stud; 9. Nut; 10. Washer; 11. Top plate; 12. Positioning assembly; 1201. Pulley; 1202. Side frame; 1203. Slide rod assembly; 1204. Spring. Detailed Implementation

[0020] like Figure 1 and Figure 2 As shown, an anchor cable stress sensor that is easy to connect and fix includes a sensor body 1 and a base plate 3. A transmission line 2 is installed on the outer center of the sensor body 1. The base plate 3 is installed below the sensor body 1, and a high-strength shaft 4 is installed on the left side of the base plate 3. A rotating plate 5 is installed below the high-strength shaft 4 and is rotatably connected to the high-strength shaft 4. A slide rail 6 is installed inside the rotating plate 5 and is slidably connected to the rotating plate 5. A wedge 7 is installed above the slide rail 6 and is welded to the slide rail 6. A [missing information - likely a component or material] is installed on the right center of the rotating plate 5. The stud 8 is rotatably connected to the rotating plate 5. The stud 8 is threaded with a nut 9, and a washer 10 is installed on one side of the nut 9. Rotating the stud 8 causes the two slide rails 6 to slide in the rotating plate 5. The wedge block 7 moves and pushes the rotating plate 5. The rotating plate 5 rotates and changes its angle through the high-strength shaft 4, thereby aligning the axis of the sensor body 1 with the axis of the anchor rod. The data measured by the sensor body 1 is more accurate. The two nuts 9 clamp the connection between the stud 8 and the slide rail 6 through the washer 10 to prevent loosening that would cause the wedge block 7 to move and change its angle, making the installation more stable.

[0021] like Figure 1 and Figure 3As shown, a top pad 11 is installed on the top of the sensor body 1, and positioning components 12 are installed on the upper and lower sides of the outer side of the sensor body 1. The positioning components 12 include pulleys 1201 and side frames 1202, and the pulleys 1201 are rotatably connected to the side frames 1202. The positioning components 12 also include a sliding rod group 1203 and a spring 1204. One end of the side frame 1202 is slidably connected to the sliding rod group 1203, and the sliding rod group 1203 is equipped with a spring 1204. The bottom pad 3 and the top pad 11 are embedded into the two ends of the sensor body 1. The pulleys 1201 on the side frames 1202 roll on the sensor body 1 for easy embedding. The side frames 1202 slide on the sliding rod group 1203. The spring 1204 pushes the pulleys 1201 against the surface of the sensor body 1 through the side frames 1202. The four sets of positioning components 12 facilitate the installation and fixation of the bottom pad 3 and the top pad 11, and align the axes, so that the sensor body 1 bears more even force.

[0022] Working principle: When using this anchor cable stress sensor that is easy to connect and fix, firstly, the bottom plate 3 and the top plate 11 are embedded into both ends of the sensor body 1. The pulley 1201 on the side frame 1202 rolls on the sensor body 1 for easy embedding. The side frame 1202 slides on the slide bar group 1203. The spring 1204 pushes the pulley 1201 against the surface of the sensor body 1 through the side frame 1202. The four sets of positioning components 12 facilitate the installation and fixation of the bottom plate 3 and the top plate 11 and align the axis. The sensor body 1 bears more even force. The rotating stud 8 drives the two slide rails 6 to slide in the rotating plate 5. The wedge 7 moves and pushes the rotating plate 5. The rotating plate 5 changes the angle through the high-strength shaft 4, thereby aligning the axis of the sensor body 1 with the anchor bolt axis. The data measured by the sensor body 1 is more accurate. The two nuts 9 clamp the connection between the stud 8 and the slide rail 6 through the washer 10 to prevent loosening that would cause the wedge 7 to move and change the angle, making the installation more stable.

Claims

1. An anchor rod cable stress sensor for easy connection and fixation, comprising a sensor body (1) and a base plate (3), characterized in that, The middle part of the outer side of the sensor body (1) is provided with a transmission line (2), the bottom base plate (3) is installed below the sensor body (1), the left side of the bottom base plate (3) is provided with a high-strength shaft (4), the lower side of the high-strength shaft (4) is provided with a rotating plate (5), and the rotating plate (5) is in rotating connection with the high-strength shaft (4).

2. A stress sensor for an anchor rod according to claim 1, wherein The inside of the rotating plate (5) is provided with a sliding rail (6), and the sliding rail (6) is in sliding connection with the rotating plate (5).

3. A stress sensor for rock bolts according to claim 2, characterized in that The upper side of the sliding rail (6) is provided with a wedge block (7), and the wedge block (7) is welded with the sliding rail (6).

4. The anchor rod cable stress sensor of claim 1, wherein, The middle part of the right side of the rotating plate (5) is provided with a stud (8), and the stud (8) is in rotating connection with the rotating plate (5).

5. A stress sensor for rock bolts according to claim 4, characterized in that The outer periphery of the stud (8) is threadedly connected with a nut (9), and one side of the nut (9) is provided with a gasket (10).

6. The anchoring cable stress sensor of claim 1, wherein, The upper side of the sensor body (1) is provided with a top base plate (11), and the upper and lower sides of the outer side of the sensor body (1) are provided with a positioning assembly (12).

7. A stress sensor for rock bolts according to claim 6, characterized in that The positioning assembly (12) comprises a pulley (1201) and a side frame (1202), and the outer periphery of the pulley (1201) is in rotating connection with the side frame (1202).

8. A stress sensor for an anchor rod according to claim 7, wherein The positioning assembly (12) further comprises a slide rod group (1203) and a spring (1204), one end of the side frame (1202) is in sliding connection with the slide rod group (1203), and the outer periphery of the slide rod group (1203) is provided with the spring (1204).