A three-way crimping tool for cable cores
By designing a three-way crimping tool for cable cores, the problem of inconvenience in using existing tools was solved, enabling fast and reliable cable core crimping and improving construction efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA RAILWAY CONSTR ELECTRIFICATION BUREAU GRP SOUTH ENG CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-06-23
AI Technical Summary
Existing crimping tools are inconvenient to use in the construction of high-speed railway signal cables, resulting in low crimping speed and quality, and making it difficult to ensure a reliable connection between the cable core and the terminal block.
A three-way crimping tool for cable cores was designed, including an outer fixed handle seat and an inner rotating handle seat. Through the cooperation of a sliding clamp, a fixed rack and a rotating gear, it can quickly crimp O-type connectors and OT-type core reinforcement connectors.
It enables rapid crimping of cable cores, improves construction efficiency and crimping quality, ensures reliable connection, reduces costs and improves driving safety.
Smart Images

Figure CN224400883U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crimping tools, specifically a three-way crimping tool pliers for cable cores. Background Technology
[0002] High-speed rail is currently a key mode of transportation being developed in my country. Signal cables are an important material for connecting various outdoor signaling equipment. When connecting signal cables to various terminals, in order to ensure a reliable connection between the cable core and each terminal and to prevent poor wiring caused by vibrations generated during the movement of high-speed trains, reinforced connectors must be crimped onto the cable core during construction. However, existing crimping tools are inconvenient to use and have low crimping speed and quality. Summary of the Invention
[0003] To address the shortcomings of the existing technology, this utility model provides a three-way crimping tool for cable cores, which can quickly crimp O-type connectors and OT-type core reinforcement connectors. It has a simple structure, is easy to use, and can quickly crimp the copper lugs of cable cores with good crimping effect.
[0004] The technical solution provided by this utility model is as follows: A three-way crimping tool for cable cores, comprising an outer fixed handle seat and an inner rotating handle seat rotatably connected to the outer fixed handle seat. Both the outer fixed handle seat and the inner rotating handle seat have through holes in their middle portions. The outer fixed handle seat includes an annular outer frame and a first handle disposed on the side of the annular outer frame. The inner rotating handle seat includes a cylindrical fixed platform for mounting inside the annular outer frame and a second handle disposed on the outer side of the fixed platform. The fixed platform has three grooves evenly distributed along its center for placing sliding clamps. Each sliding clamp has a fixed rack disposed on its upper outer side. A rotating gear is correspondingly mounted on the fixed platform outside each fixed rack. Each rotating gear meshes with its corresponding fixed rack. The outer sides of the three rotating gears are connected to an inner gear ring.
[0005] Furthermore, a first limiting pin is provided on the inner side of the first handle to limit the minimum size of the inner rotating handle seat.
[0006] Furthermore, the annular outer frame has a notch to form an area for rotating the inner rotating handle seat.
[0007] Furthermore, an arc-shaped groove is provided on the upper inner wall of the annular outer frame for inserting an elastic retaining ring. The bottom surface of the elastic retaining ring fits against the top surface of the inner rotating handle seat, limiting the assembly of the inner rotating handle seat and the outer fixed handle seat.
[0008] Furthermore, a second limiting pin is provided on the outer side of the second handle to limit the maximum rotation dimension of the inner rotating handle seat.
[0009] Furthermore, each of the sliding clamps is arrow-shaped, and the head of the sliding clamp has an arc-shaped clamping opening. When the three sliding clamps move to dock, their arc-shaped clamping openings form a circle.
[0010] Furthermore, each of the sliding clamps and fixed racks is provided with corresponding bolt mounting holes, and the sliding clamps and fixed racks are connected by fixing screws.
[0011] Furthermore, each of the fixed racks has a mounting hole on its outer fixed platform, through which the rotating gear is connected to the inner rotating handle seat via a fixed shaft.
[0012] This utility model has a simple structure and reasonable design, which can quickly crimp the crimping plate onto the cable core. It is easy to use, has a good fixing effect, improves the efficiency of this construction process, ensures the crimping quality of the copper lug, ensures traffic safety, has low cost, high efficiency, and has high practical value. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the internal structure of this utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the external fixed handle seat of this utility model;
[0016] Figure 4 This is a schematic diagram of the structure of the inner rotating handle seat of this utility model;
[0017] Figure 5 This is an exploded view of the components of this utility model;
[0018] Figure 6 This is a schematic diagram of the structure of an O-type connector;
[0019] Figure 7 This is a schematic diagram of the structure of the OT-type core wire reinforced connector;
[0020] In the diagram: 1—Outer fixed handle seat, 101—Annular outer frame, 102—First handle, 103—First limiting pin, 104—Notch, 105—Arc groove, 2—Inner rotating handle seat, 201—Fixed platform, 202—Second handle, 203—Groove, 204—Second limiting pin, 205—Mounting hole, 3—Through hole, 4—Sliding clamp, 401—Arc clamp, 402—Bolt mounting hole, 5—Fixed rack, 6—Rotating gear, 7—Internal gear ring, 8—Elastic retaining ring, 9—Fixed screw, 10—Fixed shaft. Detailed Implementation
[0021] The present invention will be further described below with reference to specific embodiments. The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual pictures. They should not be construed as limiting the present invention. In order to better illustrate the specific embodiments of the present invention, some parts in the drawings may be omitted, enlarged or reduced, and do not represent the actual product size. It is understandable for those skilled in the art that some well-known structures and their descriptions in the drawings may be omitted. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] In the description of this utility model, it should be noted that the terms "front," "rear," "upper," and "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] like Figure 1-5The cable core crimping tool shown includes an outer fixed handle seat 1 and an inner rotating handle seat 2 rotatably connected to the outer fixed handle seat 1. Both the outer fixed handle seat 1 and the inner rotating handle seat 2 have through holes 3 in their middle parts. The outer fixed handle seat 1 includes an annular outer frame 101 and a first handle 102 disposed on the side of the annular outer frame 101. The inner rotating handle seat 2 includes a cylindrical fixed platform 201 for mounting inside the annular outer frame 101 and a second handle 202 disposed on the outer side of the fixed platform 201. The fixed platform 201 has three grooves 203 evenly distributed along its center for placing sliding clamps 4. The grooves 203 allow the sliding clamps 4 to be installed and moved. Each sliding clamp 4 has a fixed rack 5 disposed on its upper outer side. Each fixed platform 201 on the outer side of each fixed rack 5 is correspondingly mounted with a rotating gear 6. Each rotating gear 6 meshes with the corresponding fixed rack 5. The outer sides of the three rotating gears 6 are connected to an inner gear ring 7, which has teeth that match the entire device.
[0025] The annular outer frame 101 has a notch 104 to form the area for the inner rotating handle seat 2 to rotate. A first limiting pin 103 is provided on the inner side of the first handle 102 to limit the minimum size of the inner rotating handle seat 2 when pressed. An arc-shaped groove 105 is formed on the circumferential direction of the upper inner wall of the annular outer frame 101 for inserting an elastic retaining ring 8. The bottom surface of the elastic retaining ring 8 fits against the top surface of the inner rotating handle seat 2, limiting the assembly of the inner rotating handle seat 2 and the outer fixed handle seat 1. The elastic retaining ring 8 can stably fix the device.
[0026] The second handle 202 is provided with a second limiting pin 204 on its outer side, which is used to limit the maximum size of the rotation of the inner rotating handle seat 2.
[0027] Each of the sliding clamps 4 is arrow-shaped, and the head of the sliding clamp 4 has an arc-shaped clamping opening 401. When the three sliding clamps 4 move to dock, their arc-shaped clamping openings 401 form a circle. Each of the sliding clamps 4 and the fixed rack 5 is provided with corresponding bolt mounting holes 402, and the sliding clamp 4 and the fixed rack 5 are connected by fixing screws 9.
[0028] Each of the fixed racks 5 has a mounting hole 205 on its outer fixed platform 201. The rotating gear 6 has a mounting hole for the fixed shaft 10 to pass through, and the rotating gear 6 is connected to the inner rotating handle seat 2 through the fixed shaft 10.
[0029] The three-way crimping tool pliers of this utility model are assembled from various parts. In actual use, rotating the inner rotating handle seat 2 drives the three evenly distributed rotating gears 6 to rotate through the inner gear ring 7. The rotating gears 6 drive the fixed rack 5 to move, and the fixed rack 5 drives the sliding clamp 4 to move and open. After the device is opened, the cable core wire and O-type connector and OT-type core wire reinforcement connector that have been wound can be inserted.
[0030] After the device is turned on, insert the O-type connectors and OT-type reinforcing connectors of the cable cores to be crimped into the crimping holes. By pressing the outer fixed handle seat 1 and the inner rotating handle seat 2, the rotating gear 6 is driven to rotate through the inner gear ring 7. The fixed rack 5 drives the sliding clamp 4 to move and close, thus completing the crimping of the O-type connectors and OT-type reinforcing connectors.
[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A three-way crimping tool for cable cores, characterized in that The device includes an outer fixed handle seat (1) and an inner rotating handle seat (2) rotatably connected to the outer fixed handle seat (1). Both the outer fixed handle seat (1) and the inner rotating handle seat (2) have through holes (3) in their middle portions. The outer fixed handle seat (1) includes an annular outer frame (101) and a first handle (102) disposed on the side of the annular outer frame (101). The inner rotating handle seat (2) includes a cylindrical fixing platform (201) for assembly inside the annular outer frame (101) and a fixing platform (202) provided with a fixing platform (202). 01) The second handle (202) on the outside, the fixed platform (201) is evenly provided with three grooves (203) for placing the sliding clamp (4) along the center, each of the sliding clamps (4) is provided with a fixed rack (5) on the upper outer side, and a rotating gear (6) is installed on the fixed platform (201) on the outer side of each fixed rack (5), each rotating gear (6) meshes with the corresponding fixed rack (5), and the outer sides of the three rotating gears (6) are connected to an internal gear ring (7).
2. A three-way crimping tool for cable cores according to claim 1, characterized in that The first handle (102) is provided with a first limiting pin (103) on the inner side, which is used to limit the minimum size of the inner rotating handle seat (2) to be pressed.
3. A three-way crimping tool for cable cores according to claim 1, characterized in that The annular outer frame (101) has a notch (104) to form the area for the inner rotating handle seat (2) to rotate.
4. The three-way crimping tool for cable core wire according to claim 1, characterized in that, The upper inner wall of the annular outer frame (101) has an arc-shaped groove (105) in the circumferential direction for inserting an elastic retaining ring (8). The bottom surface of the elastic retaining ring (8) is in contact with the top surface of the inner rotating handle seat (2) to limit the assembly of the inner rotating handle seat (2) and the outer fixed handle seat (1).
5. A three-way crimping tool for cable cores according to claim 1, characterized in that The second handle (202) is provided with a second limiting pin (204) on the outside, which is used to limit the maximum size of the rotation of the inner rotating handle seat (2).
6. A three-way crimping tool for cable cores according to claim 1, characterized in that Each of the sliding clamps (4) is in the shape of an arrow, and the head of the sliding clamp (4) is provided with an arc-shaped clamping mouth (401). When the three sliding clamps (4) move to dock, their arc-shaped clamping mouths (401) form a circle.
7. A three-way crimping tool for cable cores according to claim 6, characterized in that Each of the sliding clamps (4) and the fixed rack (5) is provided with a corresponding bolt mounting hole (402), and the sliding clamps (4) and the fixed rack (5) are connected by fixing screws (9).
8. A three-way crimping tool for cable cores according to claim 1, characterized in that Each of the fixed racks (5) has a mounting hole (205) on the fixed platform (201) on the outside, and the rotating gear (6) is connected to the inner rotating handle seat (2) through the fixed shaft (10).