Crop straw collecting, bundling and forming integrated machine

Abstract

The application discloses a crop straw collecting, bundling and forming integrated machine and belongs to the technical field of crop production mechanical equipment. The straw collecting, bundling and forming integrated machine comprises a bundling and forming integrated machine body, a pickup and a rotary filling screw rod which are installed on the bundling and forming integrated machine body, a traction seat is fixedly installed at the lower end of the bundling and forming integrated machine body, a dust falling mechanism is arranged on one side of the bundling and forming integrated machine body close to the traction seat, the dust falling mechanism comprises a plurality of fixed plates which are fixed outside the bundling and forming integrated machine body, the plurality of fixed plates are fixedly connected through reinforcing plates, and an assembling plate is detachably connected to the fixed plate; the assembling plate is connected to fixed holes at different positions through bolts, the position adjustment of the dust falling mechanism on the integrated machine body is realized, the spraying of water mist to the dust source is realized through the height adjustment, and the spread of the dust is prevented.

Description

Technical Field

[0001] This application relates to the field of agricultural production machinery and equipment technology, specifically an integrated machine for collecting, baling, and forming crop straw. Background Technology

[0002] As an important renewable biomass resource, the recycling and utilization of crop straw is of great significance for promoting sustainable agricultural development and reducing environmental pollution. Currently, the main ways of utilizing straw resources include fuel, feed, and substrate. Efficient collection and storage are key prerequisites for achieving large-scale utilization. Among existing technologies, straw collection and baling equipment has been widely used in field operations, mainly through processes such as crushing, conveying, compressing, and baling to achieve automated collection and shaping of straw.

[0003] However, during the crushing and high-speed conveying stages of straw, a large number of fine dust particles are generated due to mechanical shearing, airflow disturbance and material collision. These dust particles are mainly composed of organic debris, soil particles, microbial spores and residual pesticide components. They continue to diffuse into the air during the operation, forming regional dust pollution.

[0004] Therefore, this application provides an integrated machine for collecting, baling, and forming crop straw to solve the above problems. Utility Model Content

[0005] This application provides an integrated machine for collecting, baling, and forming crop straw, which aims to solve the problem mentioned in the background technology that a large number of fine dust particles are generated due to mechanical shearing, airflow disturbance, and material collision, resulting in regional dust pollution.

[0006] To achieve the above objectives, this application provides the following technical solution: an integrated machine for collecting, baling, and forming crop straw, comprising a baling and forming machine body and a pickup and a rotating filling screw installed on the baling and forming machine body. A traction seat is fixedly installed at the lower end of the baling and forming machine body, and a dust suppression mechanism is provided on the side of the baling and forming machine body near the traction seat.

[0007] The dust suppression mechanism includes several fixed plates fixed to the outside of the baling and forming integrated machine body. The fixed plates are fixedly connected to each other by reinforcing plates. An assembly plate is detachably connected to the fixed plate. A connecting seat is fixedly installed on the assembly plate. A fixed arm is hinged to the connecting seat. A liquid guiding water pipe is sleeved on the end of the fixed arm away from the fixed plate. Several atomizing nozzles are evenly distributed on the liquid guiding water pipe. Water storage tanks for supplying water to the atomizing nozzles are provided on both sides of the baling and forming integrated machine body. The hinged design of the fixed arm allows the atomizing nozzles to cover dust sources such as the pickup device and the rotating filling screw, improving dust suppression efficiency and replacing traditional dust suppression methods with no dust suppression or simple dust suppression methods, specifically solving the dust problem during straw baling.

[0008] Preferably, a stainless steel frame is fixedly installed on the back of the water storage tank, and the stainless steel frame is fixedly connected to the body of the bundling and forming integrated machine by bolts. A high-pressure water pump is installed inside the water storage tank.

[0009] Preferably, the output end of the high-pressure water pump is connected to the outlet of the water storage tank, and both ends of the liquid guiding pipe are provided with water inlets. The outlet of the water storage tank is connected to the water inlets through a water supply pipe.

[0010] Preferably, each of the fixing plates has a plurality of fixing holes, and the assembly plate is fixedly connected to the fixing holes on the fixing plate by bolts.

[0011] Preferably, the fixed arm is provided with a dust cover, and a plurality of L-shaped fixing seats are equidistantly installed on the side of the dust cover near the fixed arm. The L-shaped fixing seats are fixedly connected to the fixed arm by bolts.

[0012] This integrated straw collection, baling, and forming machine has a mounting bracket consisting of a fixed plate and a reinforcing plate. The connecting seat is hinged to the fixed arm, allowing the liquid guide pipe to be angled and cover the pickup and screw rod areas.

[0013] This integrated straw collection, baling, and forming machine has an assembly plate connected to fixing holes at different positions via bolts. This allows for adjustment of the position of the dust suppression mechanism on the machine body. By adjusting the vertical height, water mist can be sprayed onto the dust source.

[0014] This integrated straw collection, baling, and forming machine sprays mist droplets through atomizing nozzles to absorb the dust generated during straw baling. The dust cover is connected to the fixed arm by bolts through an L-shaped fixing seat, which blocks some of the overflowing dust and also gathers the mist droplets to prevent the dust from spreading. Attached Figure Description

[0015] Figure 1 A schematic diagram of a machine for collecting, baling, and forming integrated crop straw;

[0016] Figure 2A schematic diagram showing the structure with the dust cover removed.

[0017] Figure 3 This is a structural diagram of the fixed plate;

[0018] Figure 4 This is a schematic diagram of the dust cover.

[0019] In the picture:

[0020] 1. Bundling and forming integrated machine body; 2. Pickup device; 3. Rotary filling screw rod; 4. Dust suppression mechanism; 41. Liquid guide pipe; 42. Fixing plate; 43. Reinforcing plate; 44. Fixing arm; 45. Assembly plate; 46. Connecting seat; 47. Atomizing nozzle; 48. Water inlet; 5. Water storage tank; 51. Water delivery pipe; 6. Traction seat; 7. Dust cover; 71. L-shaped fixing seat. Detailed Implementation

[0021] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0022] This embodiment provides an integrated machine for collecting, baling, and forming crop straw, such as... Figure 1-4 As shown, the straw collection and baling integrated machine includes a baling integrated machine body 1, a picker 2 and a rotating filling screw 3 installed on the baling integrated machine body 1, a traction seat 6 is fixedly installed at the lower end of the baling integrated machine body 1, and a dust suppression mechanism 4 is provided on the side of the baling integrated machine body 1 near the traction seat 6.

[0023] The dust suppression mechanism 4 includes several fixed plates 42 fixed to the outside of the bundle forming machine body 1. The fixed plates 42 are fixedly connected to each other by reinforcing plates 43. An assembly plate 45 is detachably connected to the fixed plate 42. A connecting seat 46 is fixedly installed on the assembly plate 45. A fixed arm 44 is hinged to the connecting seat 46. A liquid guiding water pipe 41 is sleeved on the end of the fixed arm 44 away from the fixed plate 42. Several atomizing nozzles 47 are evenly distributed on the liquid guiding water pipe 41. Water storage tanks 5 for supplying water to the atomizing nozzles 47 are provided on both sides of the bundle forming machine body 1.

[0024] Specifically, the baling and forming machine body 1 collects straw through the picker 2, and the rotating filling screw 3 realizes straw conveying and preliminary compression. The traction seat 6 is used to connect to the front vehicle, such as a tractor. The picker 2 and the rotating filling screw 3 are both publicly disclosed existing technologies in the baling and forming machine. In the dust suppression mechanism 4, the fixing plate 42 and the reinforcing plate 43 form a mounting bracket. The assembly plate 45 is detachably connected to the fixing plate 42 by bolts to adapt to different vehicle models. The connecting seat 46 hinges to the fixing arm 44, so that the liquid guide pipe 41 can be adjusted in angle to cover the picker 2 and the screw area. The water tank 5 supplies water and sprays mist droplets through the atomizing nozzle 47 to absorb the dust raised during straw baling.

[0025] The fixed plate 42 is made of Q235 steel plate, the reinforcing plate 43 is made of angle steel, and it bears the load after welding. The hinge shaft between the connecting seat 46 and the fixed arm 44 is made of high-hardness stainless steel and equipped with nylon bushings to improve the swing life. The atomizing nozzle 47 is a ceramic core nozzle.

[0026] A stainless steel frame is fixedly installed on the back of the water storage tank 5. The stainless steel frame is fixedly connected to the main body 1 of the bundling and forming machine by bolts. A high-pressure water pump is installed inside the water storage tank 5.

[0027] More specifically, the water storage tank 5 is bolted to the main body 1 of the baling and forming machine via a stainless steel frame for easy disassembly and assembly. The internal high-pressure water pump pressurizes the water in the tank to provide a high-pressure water source for the atomizing nozzles 47, atomizing the water into tiny droplets. The high-pressure water pump has a flow rate of 5-10L / min, ensuring that 12 nozzles atomize simultaneously. The stainless steel frame is bolted to prevent the water tank from shifting under bumpy conditions of agricultural machinery. A water level observation window is provided on the side of the water storage tank 5.

[0028] The output end of the high-pressure water pump is connected to the outlet of the water storage tank 5. Both ends of the liquid guide pipe 41 are provided with water inlets 48. The outlet of the water storage tank 5 and the water inlets 48 are connected through the water delivery pipe 51.

[0029] Furthermore, the high-pressure water output by the high-pressure water pump is delivered through the water outlet of the water storage tank 5 and through the water delivery pipe 51 to the water inlet 48 of the liquid guide pipe 41 to achieve water circuit connection. The water delivery pipe 51 is a flexible pipe that can be adapted to the angle adjustment of the fixed arm 44 to avoid the water pipe from being pulled and broken. In order to prevent the flexible pipe from falling downward and affecting normal operation, the staff can use cable ties to fix the water delivery pipe 51.

[0030] The fixing plate 42 is provided with several fixing holes, and the mounting plate 45 is fixedly connected to the fixing holes on the fixing plate 42 by bolts.

[0031] It should be noted that the fixing plate 42 has multiple sets of fixing holes, and the mounting plate 45 is connected to the fixing holes at different positions by bolts, so as to realize the position adjustment of the dust suppression mechanism 4 on the body 1 of the baling and forming integrated machine. By adjusting the height, water mist spraying can be achieved to spray the dust source. The higher the height is adjusted, the larger the spraying range. Moreover, by adjusting to a suitable height, it can effectively avoid the straw from being in contact with too much atomized water, resulting in excessive humidity and affecting the later combustion.

[0032] A dust cover 7 is provided on the fixed arm 44. Several L-fixed seats 71 are installed at equal intervals on the side of the dust cover 7 near the fixed arm 44. The L-fixed seats 71 are fixedly connected to the fixed arm 44 by bolts.

[0033] It is worth mentioning that the dust cover 7 is bolted to the fixed arm 44 via the L-fixed base 71, which can block some of the overflowing dust and at the same time gather the mist droplets and block the spread of dust. The dust cover 7 can reduce the impact of the mist droplets on the side wind and improve the dust reduction efficiency.

[0034] In use, the fixing plate 42 and the reinforcing plate 43 form an installation bracket. The connecting seat 46 is hinged to the fixing arm 44, so that the angle of the liquid guide pipe 41 can be adjusted to cover the pickup 2 and the spiral rod area. The water storage tank 5 supplies water. The assembly plate 45 is connected to the fixing holes at different positions by bolts to realize the position adjustment of the dust suppression mechanism 4 on the body 1 of the baling and forming integrated machine. By adjusting the height, water mist spraying is realized to spray the dust source. The mist droplets are sprayed out through the atomizing nozzle 47 to absorb the dust during straw baling. The dust cover 7 is bolted to the fixing arm 44 through the L fixing seat 71 to block some of the overflowing dust. At the same time, it can also gather the mist droplets and block the spread of dust.

[0035] The above description is merely a preferred embodiment of this application, but the scope of protection of this application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this application, based on the technical solution and concept of this application, should be included within the scope of protection of this application.

Claims

1. A crop straw collection and baling integrated machine, comprising a baling integrated machine body (1) and a picker (2) and a rotary filling screw (3) installed on the baling integrated machine body (1), wherein a traction seat (6) is fixedly installed at the lower end of the baling integrated machine body (1), and a dust suppression mechanism (4) is provided on the side of the baling integrated machine body (1) near the traction seat (6). Its features are: The dust suppression mechanism (4) includes several fixed plates (42) fixed to the outside of the bundle forming machine body (1). The fixed plates (42) are fixedly connected to each other by a reinforcing plate (43). An assembly plate (45) is detachably connected to the fixed plate (42). A connecting seat (46) is fixedly installed on the assembly plate (45). A fixed arm (44) is hinged on the connecting seat (46). A liquid guiding water pipe (41) is sleeved on one end of the fixed arm (44) away from the fixed plate (42). Several atomizing nozzles (47) are evenly distributed on the liquid guiding water pipe (41). Water storage tanks (5) for supplying water to the atomizing nozzles (47) are provided on both sides of the bundle forming machine body (1).

2. The integrated machine for collecting, baling, and forming crop straw according to claim 1, characterized in that: A stainless steel frame is fixedly installed on the back of the water storage tank (5). The stainless steel frame is fixedly connected to the main body (1) of the bundling and forming machine by bolts. A high-pressure water pump is installed inside the water storage tank (5).

3. The integrated machine for collecting, baling, and forming crop straw according to claim 2, characterized in that: The output end of the high-pressure water pump is connected to the outlet of the water storage tank (5). Both ends of the liquid guiding pipe (41) are provided with water inlets (48). The outlet of the water storage tank (5) and the water inlets (48) are connected through the water supply pipe (51).

4. The integrated machine for collecting, baling, and forming crop straw according to claim 3, characterized in that: The fixing plate (42) is provided with a number of fixing holes, and the assembly plate (45) is fixedly connected to the fixing holes on the fixing plate (42) by bolts.

5. The integrated machine for collecting, baling, and forming crop straw according to claim 4, characterized in that: A dust cover (7) is provided on the fixed arm (44). Several L-fixed seats (71) are installed at equal intervals on the side of the dust cover (7) close to the fixed arm (44). The L-fixed seats (71) are fixedly connected to the fixed arm (44) by bolts.

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