A slurry purification and residue discharge device
By combining high-pressure water jets and mechanical scraping, the problem of residual sludge after scraping with scrapers was solved, achieving efficient sludge removal and equipment cleaning, and ensuring the purification effect of raw materials and the stability of equipment operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN SHENHONG CHEM GRP CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-06-26
AI Technical Summary
In existing technologies, residue remains after the scraper removes sediment, affecting the internal cleaning effect and leading to insufficient purification of raw materials and equipment blockage.
The system employs a combination of high-pressure water jets and mechanical scraping. High-pressure water jets are sprayed from nozzles to flush the inside of the equipment, while scrapers clean up sediment. The tilted design of the adjusting plate reduces the impact of the feed, aiding in the separation and discharge of sediment.
It improves slag removal efficiency, ensures complete removal of sediment, avoids equipment blockage, and enhances raw material purification effect and equipment operation stability.
Smart Images

Figure CN224404477U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of raw liquid purification technology, and in particular to a raw liquid purification slag discharge device. Background Technology
[0002] During the processing of products after raw material production, the raw solution often contains various solid impurities. It is necessary to remove these impurities to ensure the quality of subsequent products and the normal operation of production equipment. Otherwise, impurities may clog pipelines, affect the reaction process, or reduce the purity of the product.
[0003] For example, CN213885113U discloses a sedimentation tank for chloroethane refining residue, including a tank body and a stirring device. The stirring device is located at the upper part of the tank body. The upper part, lower part and bottom of the tank body are respectively provided with a liquid inlet, a liquid outlet and a sludge discharge outlet. A sludge discharge pipe is provided at the sludge discharge outlet. A sealed box is fixed in the lower part of the tank body by a bracket. The sealed box is provided with a meshing bevel gear one and a bevel gear two. The bevel gear one is connected to a rotating shaft one that passes through the bottom of the sealed box.
[0004] In existing technologies, during the purification and slag discharge of raw liquid, some sludge has high viscosity, causing it to adhere to the tank wall and internal components. Even when scraped off directly with a scraper, sludge residue remains on the scraper and inside the device, affecting not only internal cleanliness but also the purification of subsequent raw materials, preventing them from reacting fully and resulting in material waste. Utility Model Content
[0005] The purpose of this invention is to solve the problem in the prior art that even when directly scraping with a scraper, sludge remains inside the scraper and the device, affecting the internal cleaning effect, and to propose a raw liquid purification and sludge discharge device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a raw liquid purification and slag discharge device, comprising a support frame, an outer shell mounted on one side of the support frame, a slag discharge cylinder mounted at the bottom of the outer shell, a filtration mechanism mounted at the top of the outer shell, an adjustment mechanism mounted inside the outer shell, the adjustment mechanism being installed below the filtration mechanism, the adjustment mechanism comprising a rotating rod, one end of the rotating rod being rotatably connected to one side of the outer shell, the other end of the rotating rod being fixedly connected to a gear through the outer shell, an adjustment plate being fixedly connected to the outside of the rotating rod, a connecting pipe being fixedly connected to one side of the adjustment plate, a nozzle being fixedly connected to the outer surface of the connecting pipe, a telescopic pipe being fixedly connected to the other side of the connecting pipe, one end of the telescopic pipe passing through one side of the outer shell, a scraping mechanism being installed inside the slag discharge cylinder, the scraping mechanism comprising a drive motor, a connecting rod being fixedly connected to the output end of the drive motor, and a scraper being fixedly connected to the outside of the connecting rod.
[0007] Preferably, a rack meshes with one side of the gear, a connecting plate is fixedly connected to one side of the rack, an electric push rod is fixedly connected to one side of the connecting plate, and one side of the electric push rod is fixedly connected to the outside of the outer casing.
[0008] Preferably, a guide rail is slidably connected to the other side of the connecting plate, and one side of the guide rail is fixedly connected to the outside of the outer shell.
[0009] Preferably, the connecting rod is rotatably connected to a connecting frame, and the end of the connecting frame is fixedly connected to the inside of the slag discharge cylinder.
[0010] Preferably, a protective cover is fixedly connected to the outside of the drive motor, and one side of the protective cover is fixedly connected to one side of the connecting frame.
[0011] Preferably, the filtration mechanism includes a filter frame and a feed pipe. The outer side of the filter frame is fixedly connected to the top side of the outer shell. One end of the filter frame is fixedly connected to one end of the feed pipe, and the other end of the feed pipe passes through one side of the outer shell.
[0012] Preferably, one side of the slag discharge cylinder is fixedly connected to a liquid outlet.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] 1. In this utility model, the nozzle and connecting pipe rotate with the adjustment plate, and high-pressure water is sprayed out from the connecting pipe to wash the inside of the slag discharge cylinder and the outer shell. At the same time, the drive motor drives the connecting rod to rotate, and the scraper moves to clean the sediment adhering inside the slag discharge cylinder. The combination of high-pressure water washing and mechanical scraping is used to assist in slag discharge, quickly washing away the sediment adhering to the inner wall of the equipment, pipes and slag discharge port, so that the sediment can be smoothly discharged with the water flow, thus improving the slag discharge efficiency.
[0015] 2. In this utility model, the electric push rod drives the connecting plate to move, the racks at both ends to move, and the gears and rotating rods to rotate accordingly, changing the tilt angle of the adjusting plate. By staggering multiple adjusting plates, and with all adjusting plates being tilted, the impact of the feed on the liquid flow can be reduced, the back mixing of sediment can be avoided, and the sedimentation and separation of particles can be facilitated. Attached Figure Description
[0016] Figure 1 This utility model provides a first three-dimensional structural schematic diagram of a raw liquid purification and slag discharge device;
[0017] Figure 2 This utility model provides a second three-dimensional structural diagram of a raw liquid purification and slag discharge device;
[0018] Figure 3This utility model provides a schematic diagram of the internal cross-sectional structure of a raw liquid purification and slag discharge device;
[0019] Figure 4 This utility model provides a schematic diagram of the connection structure of the adjustment mechanism of a raw liquid purification and slag discharge device;
[0020] Figure 5 This utility model provides a schematic diagram of the connection structure of the scraping mechanism of a raw liquid purification and slag discharge device.
[0021] Legend: 1. Support frame; 2. Slag discharge cylinder; 3. Outer shell; 4. Adjustment mechanism; 41. Electric push rod; 42. Guide rail; 43. Gear; 44. Adjustment plate; 45. Connecting plate; 46. Rack; 47. Rotating rod; 48. Nozzle; 49. Connecting pipe; 410. Telescopic pipe; 5. Filtration mechanism; 51. Filter frame; 52. Feed pipe; 6. Liquid outlet; 7. Scraping mechanism; 71. Connecting frame; 72. Protective cover; 73. Drive motor; 74. Connecting rod; 75. Scraper. Detailed Implementation
[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] Example 1: As Figure 1 - Figure 5As shown, this utility model provides a raw liquid purification and slag discharge device, including a support frame 1, an outer shell 3 installed on one side of the support frame 1, a slag discharge cylinder 2 installed at the bottom of the outer shell 3, a filtration mechanism 5 installed at the top of the outer shell 3, an adjustment mechanism 4 installed inside the outer shell 3, the adjustment mechanism 4 being installed below the filtration mechanism 5, the adjustment mechanism 4 including a rotating rod 47, one end of the rotating rod 47 being rotatably connected to one side of the outer shell 3, the other end of the rotating rod 47 passing through the outer shell 3 and fixedly connected to a gear 43, an adjustment plate 44 being fixedly connected to the outside of the rotating rod 47, a connecting pipe 49 being fixedly connected to one side of the adjustment plate 44, and a nozzle 48 being fixedly connected to the outer surface of the connecting pipe 49. The other side of the connecting pipe 49 is fixedly connected to a telescopic pipe 410. One end of the telescopic pipe 410 passes through one side of the outer shell 3. A scraping mechanism 7 is installed inside the slag discharge cylinder 2. The scraping mechanism 7 includes a drive motor 73. The output end of the drive motor 73 is fixedly connected to a connecting rod 74. A scraper 75 is fixedly connected to the outside of the connecting rod 74. A gear 43 is meshed with a rack 46 on one side. A connecting plate 45 is fixedly connected to one side of the rack 46. An electric push rod 41 is fixedly connected to one side of the connecting plate 45. One side of the electric push rod 41 is fixedly connected to the outside of the outer shell 3. A guide rail 42 is slidably connected to the other side of the connecting plate 45. One side of the guide rail 42 is fixedly connected to the outside of the outer shell 3.
[0025] The electric push rod 41 drives the connecting plate 45 to move, which in turn drives the racks 46 at both ends of the connecting plate 45 to move. The racks 46 mesh with the gears 43, and the movement of the racks 46 drives the gears 43 to rotate. The rotating rod 47 rotates accordingly, changing the tilt angle of the adjusting plate 44. The staggered arrangement of multiple adjusting plates 44, all with an inclined design, reduces the impact of the feed on the liquid flow, prevents back-mixing of sediment, and facilitates particle settling and separation. When it is necessary to clean the sediment adhering to the inside of the outer shell 3 and the slag discharge cylinder 2, a connecting pipe 49 and multiple... are provided on one side of the adjusting plate 44. A series of equally spaced nozzles 48 and connecting pipes 49 move with the rotation of the regulating plate 44. The telescopic pipe 410 is connected to a high-pressure pump, which sends high-pressure water into the nozzles 48 and sprays it out from the connecting pipes 49. This can wash the inside of the slag discharge cylinder 2 and the outer shell 3. At the same time, the drive motor 73 drives the connecting rod 74 to rotate, and the scraper 75 moves to clean the sludge adhering to the inside of the slag discharge cylinder 2. The combination of high-pressure water washing and mechanical scraping is used to assist in slag discharge, which quickly washes away the sludge adhering to the inner wall of the equipment, pipes and slag discharge port, so that the sludge can be smoothly discharged with the water flow, thus improving the slag discharge efficiency.
[0026] Example 2: Figure 1 , Figure 3 and Figure 5As shown, a connecting frame 71 is rotatably connected to the outside of the connecting rod 74, and the end of the connecting frame 71 is fixedly connected to the inside of the slag discharge cylinder 2; a protective cover 72 is fixedly connected to the outside of the drive motor 73, and one side of the protective cover 72 is fixedly connected to one side of the connecting frame 71; the filtration mechanism 5 includes a filter frame 51 and a feed pipe 52, the outer side of the filter frame 51 is fixedly connected to the top side of the outer shell 3, one end of the filter frame 51 is fixedly connected to one end of the feed pipe 52, and the other end of the feed pipe 52 passes through one side of the outer shell 3; a liquid outlet 6 is fixedly connected to one side of the slag discharge cylinder 2.
[0027] The overall effect of this embodiment is that, through the setting of filter frame 51 and feed pipe 52, the raw material is transported to the inside of filter frame 51 through feed pipe 52. Filter frame 51 filters the raw liquid and initially removes large particulate impurities in the raw liquid. The entire scraping mechanism 7 is installed inside the slag discharge cylinder 2 through connecting frame 71. The drive motor 73 is protected by protective cover 72 to prevent dirt from contaminating the drive motor 73.
[0028] The operating method and working principle of this device are as follows: The raw material is first transported to the inside of the filter frame 51 through the feed pipe 52. The filter frame 51 can perform preliminary filtration of the raw liquid. The electric push rod 41 drives the connecting plate 45 to move. The working of the connecting plate 45 drives the racks 46 at both ends to move. The gear 43 and the rotating rod 47 rotate accordingly, which drives the tilt angle of the adjusting plate 44 to change, thereby reducing the impact of the feed on the liquid flow. When it is necessary to clean the sediment adhering to the inside of the outer shell 3 and the slag discharge cylinder 2, the nozzle 48 and the connecting pipe 49 move with the rotation of the adjusting plate 44. The telescopic pipe 410 is connected to a high-pressure pump, which sends high-pressure water into the nozzle 48 and sprays it out from the connecting pipe 49 to rinse the inside of the slag discharge cylinder 2 and the outer shell 3. At the same time, the drive motor 73 drives the connecting rod 74 to rotate, and the scraper 75 moves to clean the sediment adhering to the inside of the slag discharge cylinder 2.
[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A raw liquid purification and slag discharge device, comprising a support frame (1), characterized in that: A housing (3) is installed on one side of the support frame (1). A slag discharge cylinder (2) is installed at the bottom of the housing (3). A filtration mechanism (5) is installed at the top of the housing (3). An adjustment mechanism (4) is installed inside the housing (3). The adjustment mechanism (4) is installed below the filtration mechanism (5). The adjustment mechanism (4) includes a rotating rod (47). One end of the rotating rod (47) is rotatably connected to one side of the housing (3). The other end of the rotating rod (47) passes through the housing (3) and is fixedly connected to a gear (43). The outside of the rotating rod (47) is fixedly connected to... There is an adjusting plate (44), and a connecting pipe (49) is fixedly connected to one side of the adjusting plate (44). A nozzle (48) is fixedly connected to the outer surface of the connecting pipe (49). A telescopic pipe (410) is fixedly connected to the other side of the connecting pipe (49). One end of the telescopic pipe (410) passes through one side of the outer shell (3). A scraping mechanism (7) is installed inside the slag discharge cylinder (2). The scraping mechanism (7) includes a drive motor (73). A connecting rod (74) is fixedly connected to the output end of the drive motor (73). A scraper (75) is fixedly connected to the outside of the connecting rod (74).
2. The raw liquid purification and slag discharge device according to claim 1, characterized in that: One side of the gear (43) is meshed with a rack (46), one side of the rack (46) is fixedly connected to a connecting plate (45), one side of the connecting plate (45) is fixedly connected to an electric push rod (41), and one side of the electric push rod (41) is fixedly connected to the outside of the outer shell (3).
3. The raw liquid purification and slag discharge device according to claim 2, characterized in that: The other side of the connecting plate (45) is slidably connected to a guide rail (42), and one side of the guide rail (42) is fixedly connected to the outside of the outer shell (3).
4. The raw liquid purification and slag discharge device according to claim 1, characterized in that: The connecting rod (74) is rotatably connected to a connecting frame (71), and the end of the connecting frame (71) is fixedly connected to the inside of the slag discharge cylinder (2).
5. The raw liquid purification and slag discharge device according to claim 1, characterized in that: The drive motor (73) is externally fixedly connected to a protective cover (72), and one side of the protective cover (72) is fixedly connected to one side of the connecting frame (71).
6. The raw liquid purification and slag discharge device according to claim 1, characterized in that: The filtration mechanism (5) includes a filter frame (51) and a feed pipe (52). The outer side of the filter frame (51) is fixedly connected to the top side of the outer shell (3). One end of the filter frame (51) is fixedly connected to one end of the feed pipe (52), and the other end of the feed pipe (52) passes through one side of the outer shell (3).
7. The raw liquid purification and slag discharge device according to claim 1, characterized in that: The slag discharge cylinder (2) has a liquid outlet (6) fixedly connected to one side.