Anti-clogging vertical mud mixer

Abstract

The utility model relates to the technical field of mixer, and disclose a kind of anti-blocking vertical mud mixer, including tripod support frame body and stirring tank body, the outer periphery welding of stirring tank body top has mounting bracket.The anti-blocking vertical mud mixer, by the setting of anti-blocking component, when using, the stirring raw material of mud is placed into stirring tank body, connects external power supply, starts stirring motor, stirring rod is rotated with stirring frame, oblique stirring blade and connecting rod, stirring frame and oblique stirring blade are stirred and mixed to mud raw material, anti-blocking shovel is directly applied to the solid particles deposited in tank bottom, increase its radial flow, shovel, improve the suspension capacity of bottom material, to prevent material accumulation to form hard block, significantly reduce the blockage, avoid the solid particles of easy precipitation deposition to tank bottom, long-time accumulation, form hard block, in later stage conveying process, it can block output pipe, help to improve the efficiency of mud mixer discharge.

Description

Technical Field

[0001] This utility model relates to the field of mixer technology, and in particular to a clog-resistant vertical mud mixer. Background Technology

[0002] Vertical mud mixers are mainly used for mixing raw materials and are widely used in mining, sewage treatment, construction mud, chemical mixing and other fields.

[0003] A mud mixer disclosed in announcement number CN205086180U has a low center of gravity, good stability, smooth operation, and good mixing effect. The motor is horizontally mounted, and the reduction mechanism adopts a single-stage circular arc cylindrical worm gear reducer, which has good shock absorption and high efficiency.

[0004] However, this mud mixer has the following disadvantages: solid particles deposited at the bottom of the tank will accumulate over a long period of time and form hard lumps, which will block the output pipe during the later conveying process, making it difficult to improve the discharge efficiency of the mud mixer. In addition, after adding raw materials into the mixing tank, the liquid level will increase, and under the high-speed rotation of the mixing motor, the mud may splash outside the tank, resulting in waste and making it difficult to protect the equipment and the environment. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The purpose of this invention is to provide a clog-resistant vertical mud mixer, which solves the problems mentioned in the background art of not being able to improve the discharge efficiency of the mud mixer and not being able to protect the equipment and the environment.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a clog-resistant vertical mud mixer, comprising a tripod support frame and a mixing tank. A mounting frame is welded to the outer periphery of the top of the mixing tank. A mixing motor is fixedly connected to the center of the mounting frame surface. An anti-clogging component is fixedly connected to the output end of the mixing motor. An overflow port is opened on the upper part of one side of the mixing tank surface, and an overflow component is welded to one side of the mixing tank surface.

[0009] The anti-clogging component includes a stirring rod, a stirring frame, a scraper, inclined stirring blades, a connecting rod, and an anti-clogging spatula;

[0010] The overflow assembly includes an overflow bucket, a filter screen, and a pull-out card holder.

[0011] As a further embodiment of this utility model, the anti-clogging component includes a stirring rod fixedly connected to the output end of the stirring motor. Stirring frames are welded to both sides of the upper and lower surfaces of the stirring rod, and a scraper is fixedly connected to one side of the stirring frame.

[0012] As a further embodiment of this utility model, several inclined stirring blades are welded to the surface of the stirring rod, and three connecting rods of different lengths are welded around the surface of the stirring rod, with an anti-clogging shovel fixedly connected to one end of each of the three connecting rods.

[0013] As a further embodiment of this utility model, the range of the three anti-clogging shovels rotating one revolution is equal to the inner bottom wall of the mixing tank, and the anti-clogging shovels are made of hard alloy overlay welding.

[0014] As a further embodiment of this utility model, the overflow assembly includes an overflow bucket welded to one side of the surface of the mixing tank. A filter screen is provided inside the overflow bucket, and a lifting bracket is welded to one side of the top surface of the filter screen. The lifting bracket is secured to the wall of the overflow bucket.

[0015] As a further embodiment of this utility model, a discharge pipe is fixedly connected to the lower part of the surface of the overflow tank, and the discharge pipe is connected to an external storage device.

[0016] As a further embodiment of this utility model, a discharge pipe is fixedly connected to the lower side of one side of the mixing tank, and a valve is fixedly connected to the surface of the discharge pipe.

[0017] (III) Beneficial Effects

[0018] This utility model provides a clog-resistant vertical mud mixer, which has the following beneficial effects:

[0019] 1. This anti-clogging vertical mud mixer, through the setting of anti-clogging components, allows for the following operation: The mud mixing material is placed into the mixing tank, connected to an external power source, and the mixing motor is started. The mixing rod, along with the mixing frame, inclined mixing blades, and connecting rod, rotates. The mixing frame and inclined mixing blades mix the mud material. The anti-clogging shovel directly acts on the solid particles deposited at the bottom of the tank, increasing their radial flow and lifting them up. This enhances the suspension capacity of the material at the bottom, preventing material accumulation and the formation of hard lumps, significantly reducing clogging. It also avoids easily sedimentable solid particles settling at the bottom of the tank, which, over time, accumulate and form hard lumps that could clog the output pipe during later conveying processes, thus helping to improve the discharge efficiency of the mud mixer.

[0020] 2. This anti-clogging vertical mud mixer, through the design of the overflow port and overflow component, restricts the liquid level inside the mixing tank during use. After adding raw materials to the mixing device, the liquid level increases and flows from the overflow port into the overflow bucket. The filter screen filters the overflowing mud, and the filtered mud is discharged to the storage device through the discharge pipe for reuse. Removing the lifting bracket from the overflow bucket allows for the collection and treatment of mud sediment in the filter screen, preventing mud from splashing outside the tank during the high-speed rotation of the mixing motor, thus avoiding waste and helping to protect the equipment and the environment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the anti-clogging component structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the overflow component structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the overflow port structure of this utility model.

[0025] In the diagram: 1. Tripod support frame; 2. Mixing tank; 3. Mounting frame; 4. Mixing motor; 5. Anti-clogging component; 501. Mixing rod; 502. Mixing frame; 503. Scraper; 504. Inclined mixing blade; 505. Connecting rod; 506. Anti-clogging shovel; 6. Overflow port; 7. Overflow component; 701. Overflow bucket; 702. Filter screen; 703. Lifting bracket; 8. Discharge pipe; 9. Discharge pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0027] Please see Figures 1 to 4 This utility model provides a technical solution: a clog-resistant vertical mud mixer, comprising a tripod support frame 1 and a mixing tank 2. A mounting bracket 3 is welded to the outer periphery of the top of the mixing tank 2. A mixing motor 4 is fixedly connected to the middle of the surface of the mounting bracket 3. An anti-clogging component 5 is fixedly connected to the output end of the mixing motor 4. An overflow port 6 is opened on the upper part of one side of the surface of the mixing tank 2, and an overflow component 7 is welded to one side of the surface of the mixing tank 2.

[0028] The anti-clogging component 5 includes a stirring rod 501, a stirring frame 502, a scraper 503, an inclined stirring blade 504, a connecting rod 505, and an anti-clogging shovel 506. With the anti-clogging component 5 in place, during use, the raw material for mixing the mud is placed into the mixing tank 2, connected to an external power source, and the stirring motor 4 is started. The stirring rod 501 rotates the stirring frame 502, the inclined stirring blade 504, and the connecting rod 505. The stirring frame 502 and the inclined stirring blade 504 mix the raw material for mixing the mud. The anti-clogging shovel 506 directly acts on the solid particles deposited at the bottom of the tank, increasing their radial flow and lifting them up, thus improving the suspension capacity of the bottom material. This prevents the material from accumulating and forming hard lumps, significantly reducing clogging. It also prevents easily sedimentable solid particles from settling at the bottom of the tank, accumulating over a long period, forming hard lumps, which could clog the output pipe during later conveying processes. This helps improve the discharge efficiency of the mud mixer.

[0029] The overflow assembly 7 includes an overflow tank 701, a filter screen 702, and a lifting bracket 703. Through the overflow port 6 and the overflow assembly 7, the overflow port 6 restricts the liquid level inside the mixing tank 2 during use. After adding raw materials to the mixing device, the liquid level increases, and the liquid flows from the overflow port 6 into the overflow tank 701. The filter screen 702 filters the overflowing slurry, and the filtered slurry is discharged to a storage device through the discharge pipe 8 for reuse. Removing the lifting bracket 703 from the overflow tank 701 allows for the collection and treatment of slurry sediment within the filter screen 702. This prevents slurry from splashing outside the tank during the high-speed rotation of the mixing motor 4, thus avoiding waste and protecting the equipment and the environment.

[0030] The anti-clogging component 5 includes a stirring rod 501 fixedly connected to the output end of the stirring motor 4. Stirring frames 502 are welded to both sides of the upper and lower surfaces of the stirring rod 501. A scraper 503 is fixedly connected to one side of the stirring frame 502. The anti-clogging component 5 serves to ensure uniform stirring and prevent clogging.

[0031] Several inclined stirring blades 504 are welded to the surface of the stirring rod 501. Three connecting rods 505 of different lengths are welded around the surface of the stirring rod 501. One end of each of the three connecting rods 505 is fixedly connected to an anti-clogging shovel 506. The connecting rods 505 serve to connect the anti-clogging shovel 506.

[0032] The range of the three anti-clogging shovels 506 rotating in one revolution is equal to the inner bottom wall of the mixing tank 2. The anti-clogging shovels 506 are made of hard alloy by overlay welding. By setting the anti-clogging shovels 506, the raw materials in the tank are scooped up, preventing hardening and improving the blockage situation.

[0033] The overflow assembly 7 includes an overflow tank 701 welded to one side of the surface of the mixing tank 2. A filter screen 702 is installed inside the overflow tank 701. A lifting bracket 703 is welded to one side of the top surface of the filter screen 702. The lifting bracket 703 is locked onto the tank wall of the overflow tank 701. The overflow assembly 7 serves to receive overflow slurry and filter slurry.

[0034] A discharge pipe 8 is fixedly connected to the lower part of the surface of the overflow tank 701. The discharge pipe 8 is connected to an external storage device. The discharge pipe 8 serves to discharge the overflowing mud and water.

[0035] A discharge pipe 9 is fixedly connected to the lower side of one side of the mixing tank 2. A valve is fixedly connected to the surface of the discharge pipe 9. The discharge pipe 9 is used to transport the mud after mixing.

[0036] In this invention, the working steps of the device are as follows:

[0037] First step: When using, put the mud mixing material into the mixing tank 2, connect the external power supply, start the mixing motor 4, the mixing rod 501 rotates with the mixing frame 502, the inclined mixing blade 504 and the connecting rod 505, the mixing frame 502 and the inclined mixing blade 504 mix the mud material, and the anti-clogging shovel 506 directly acts on the solid particles deposited at the bottom of the tank, increases its radial flow, and shovels them up;

[0038] The second step: During use, the overflow port 6 restricts the liquid level inside the mixing tank 2. After adding raw materials into the mixing device, the liquid level increases and flows from the overflow port 6 into the overflow tank 701. The filter screen 702 filters the overflowing mud. The filtered mud is discharged to the storage device through the discharge pipe 8 for reuse. The lifting bracket 703 can be removed from the overflow tank 701 to collect and treat the mud sediment in the filter screen 702.

[0039] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0040] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A clog-resistant vertical mud mixer, comprising a tripod support frame (1) and a mixing tank (2), characterized in that: A mounting bracket (3) is welded to the outer periphery of the top of the mixing tank (2). A stirring motor (4) is fixedly connected to the middle of the surface of the mounting bracket (3). An anti-clogging component (5) is fixedly connected to the output end of the stirring motor (4). An overflow port (6) is opened on the upper part of one side of the surface of the mixing tank (2). An overflow component (7) is welded to one side of the surface of the mixing tank (2). The anti-clogging component (5) includes a stirring rod (501), a stirring frame (502), a scraper (503), an inclined stirring blade (504), a connecting rod (505), and an anti-clogging shovel (506). The overflow assembly (7) includes an overflow bucket (701), a filter screen (702), and a pull-out holder (703).

2. The anti-clogging vertical mud mixer according to claim 1, characterized in that: The anti-clogging component (5) includes a stirring rod (501) fixedly connected to the output end of the stirring motor (4). Stirring frames (502) are welded to both sides of the upper and lower surfaces of the stirring rod (501). A scraper (503) is fixedly connected to one side of the stirring frame (502).

3. A clog-resistant vertical mud mixer according to claim 2, characterized in that: The surface of the stirring rod (501) is welded with several inclined stirring blades (504), and three connecting rods (505) of different lengths are welded around the surface of the stirring rod (501). One end of each of the three connecting rods (505) is fixedly connected to an anti-clogging shovel (506).

4. A clog-resistant vertical mud mixer according to claim 3, characterized in that: The range of one rotation of the three anti-clogging shovels (506) is equal to the inner bottom wall of the mixing tank (2), and the anti-clogging shovels (506) are made of hard alloy overlay.

5. A clog-resistant vertical mud mixer according to claim 1, characterized in that: The overflow assembly (7) includes an overflow bucket (701) welded to one side of the surface of the mixing tank (2). A filter screen (702) is provided inside the overflow bucket (701). A lifting bracket (703) is welded to one side of the top surface of the filter screen (702). The lifting bracket (703) is locked onto the bucket wall of the overflow bucket (701).

6. A clog-resistant vertical mud mixer according to claim 5, characterized in that: A discharge pipe (8) is fixedly connected to the lower part of the surface of the overflow tank (701), and the discharge pipe (8) is connected to an external storage device.

7. A clog-resistant vertical mud mixer according to claim 1, characterized in that: A discharge pipe (9) is fixedly connected to the lower side of one side of the mixing tank (2), and a valve is fixedly connected to the surface of the discharge pipe (9).

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