Straw biofuel preparation metal removing device

By designing a straw biofuel preparation device that includes a support frame, an active roller, a driven roller, a transmission belt, and an electromagnet, the problem of low removal efficiency in existing devices is solved, and efficient cleaning of metal impurities inside the straw is achieved, thus improving processing efficiency and safety.

CN224405349UActive Publication Date: 2026-06-26TIANJIN HENGSHENG XINGWANG BIOTECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN HENGSHENG XINGWANG BIOTECH
Filing Date
2025-04-27
Publication Date
2026-06-26

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Abstract

The utility model discloses a metal removes device for straw biofuel preparation, including support frame, both sides of support frame upper end are equipped with side board, two side board one side is equipped with driving roll axle, two side board is equipped with driven roll axle away from driving roll axle one side, is equipped with first transmission wheel in driving roll axle and driven roll axle both ends, is connected through transmission belt transmission between two transmission wheels of the same side of support frame, be equipped with a plurality of equidistance arrangement's support rod between two transmission belts, two side board top middle part is equipped with the casing, the casing is equipped with hydraulic cylinder in top middle part, hydraulic cylinder stroke end penetrates casing and is fixedly connected with mounting panel, the mounting panel below is equipped with a plurality of equidistance arrangement's electromagnet. This kind of removal device simple structure, is convenient for loading and unloading, the cleaning effect of iron impurity in the interior of straw is good, is more convenient for the subsequent processing of straw.
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Description

Technical Field

[0001] This utility model relates to the field of straw processing technology, and in particular to a metal removal device for the preparation of straw biofuel. Background Technology

[0002] With increasing environmental awareness and growing demand for renewable energy, straw biofuel, as a clean energy source, has received widespread attention. During the collection, transportation, and storage of straw, metal impurities such as nails and wires inevitably get mixed in. If these impurities enter subsequent processing stages such as crushing and molding, they will not only damage key equipment such as crushing blades and molding molds, leading to increased maintenance costs and shortened lifespan, but may also cause safety accidents. Existing metal removal devices suffer from low efficiency and incomplete removal when processing straw materials. Some devices can only remove metal impurities from the surface of the material, failing to effectively remove metal impurities inside the straw pile, which is detrimental to subsequent straw processing. Therefore, we propose a metal removal device for straw biofuel preparation. Utility Model Content

[0003] To address the aforementioned problems, this invention provides a metal removal device for straw biofuel preparation. This invention solves the problems of low removal efficiency and incomplete removal in existing metal removal devices when processing straw materials. Some devices can only remove metal impurities on the surface of the material, failing to effectively remove metal impurities inside the straw pile, which is detrimental to subsequent straw processing.

[0004] This utility model discloses a metal removal device for preparing straw biofuel, comprising a support frame, side plates on both sides of the upper end of the support frame, an active roller shaft on one side of each side plate, and a driven roller shaft on the side of each side plate away from the active roller shaft. First transmission wheels are located at both ends of the active and driven roller shafts. Two transmission wheels on the same side of the support frame are connected by a transmission belt. Multiple equally spaced support rods are located between the two transmission belts. A housing is located at the center of the upper part of the two side plates. A hydraulic cylinder is located in the center of the upper part of the housing. The stroke end of the hydraulic cylinder passes through the housing and is fixedly connected to a mounting plate. Multiple equally spaced electromagnets are located below the mounting plate.

[0005] In the above scheme, the two side plates are provided with two symmetrical support rollers below the transmission belt, and both ends of the support rollers are provided with guide wheels that match the transmission belt.

[0006] In the above scheme, the support frame is provided with a mounting frame on the side near the active roller shaft, and a motor is fixedly mounted on the mounting frame. The motor rotation shaft passes through the first pulley of the mounting frame and is fixedly connected. The active roller shaft passes through the side plate and is fixedly connected to the second pulley. The first pulley and the second pulley are connected by belt drive.

[0007] In the above scheme, guide rods are inserted into both sides of the housing on the hydraulic cylinder, and the lower part of the guide rods is fixedly connected to the mounting plate.

[0008] In the above scheme, cabinet doors are provided at both ends of the two side walls of the shell, and a pull groove is provided on one side of the cabinet door.

[0009] The advantages and beneficial effects of this utility model are as follows: This utility model provides a metal removal device for straw biofuel preparation. A motor drives a first pulley to rotate, and through belt transmission, a second pulley drives a drive roller to rotate. When the drive roller rotates, it drives a transmission wheel to rotate. The transmission wheel, through a support frame on the side away from the drive roller, drives a driven roller to rotate. Through the cooperation between the drive and driven rollers, the transmission belt can drive a support rod to transport the straw. Through the transmission of the mounting plate, the height of the electromagnet also changes accordingly. When the electromagnet is working, it can adsorb ferrous metal impurities in the straw. This removal device has a simple structure, is easy to load and unload, has a good cleaning effect on ferrous impurities inside the straw, and facilitates subsequent processing of the straw. Attached Figure Description

[0010] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a cross-sectional view of the present invention.

[0013] In the diagram: 1. Support frame; 2. Side plate; 3. Driven roller; 4. Driven roller; 5. Transmission belt; 6. Support rod; 7. Housing; 8. Hydraulic cylinder; 9. Mounting plate; 10. Electromagnet; 11. Support roller; 12. Guide rod; 13. Mounting frame; 14. Motor; 15. First pulley; 16. Second pulley; 17. Belt; 18. Cabinet door; 19. Groove; 20. Transmission wheel; 21. Guide wheel. Detailed Implementation

[0014] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0015] like Figure 1-2 As shown, this utility model is a metal removal device for straw biofuel preparation, including a support frame 1. Side plates 2 are provided on both sides of the upper end of the support frame 1. An active roller shaft 3 is provided on one side of each side plate 2, and a driven roller shaft 4 is provided on the side of each side plate 2 away from the active roller shaft 3. Both ends of the active roller shaft 3 and the driven roller shaft 4 are movably connected to the side plates 2 via bearings. First transmission wheels 20 are provided at both ends of the active roller shaft 3 and the driven roller shaft 4. Two transmission wheels 20 located on the same side of the support frame 1 are connected by a transmission belt 5. Multiple equally spaced support rods 6 are provided between the two transmission belts 5. When the active roller shaft 3 rotates, it drives the transmission wheels 20 to rotate. The drive wheel 20 on the side of the support frame 1 away from the drive roller 3 drives the driven roller 4 to rotate. Through the cooperation between the drive roller 3 and the driven roller 4, the transmission belt 5 can drive the support rod 6 to transport the straw. A housing 7 is provided in the middle of the upper part of the two side plates 2. A hydraulic cylinder 8 is provided in the middle of the upper part of the housing 7. The stroke end of the hydraulic cylinder 8 passes through the housing 7 and is fixedly connected to the mounting plate 9. Multiple electromagnets 10 are arranged at equal intervals below the mounting plate 9. When the hydraulic cylinder 8 is working, the hydraulic cylinder 8 pushes the mounting plate 9 to move back and forth in the vertical direction. Through the transmission of the mounting plate 9, the height of the electromagnets 10 also changes accordingly. When the electromagnets 10 are working, they can adsorb iron metal impurities in the straw.

[0016] The two side plates 2 are provided with two symmetrical support roller shafts 11 below the transmission belt 5. Both ends of the support roller shaft 11 are provided with guide wheels 21 that match the transmission belt 5. The support roller shaft 11 is higher than the driving roller shaft 3 and the driven roller shaft 4. The setting of the support roller shaft 11 allows the straw to change angle during the movement, which makes it easier for the electromagnet 10 to attract ferrous metal.

[0017] The support frame 1 is provided with a mounting frame 13 near the active roller shaft 3. A motor 14 is fixedly mounted on the mounting frame 13. The rotation shaft of the motor 14 passes through the mounting frame 13 and is fixedly connected to the first pulley 15. The active roller shaft 3 passes through the side plate 2 and is fixedly connected to the second pulley 16. The first pulley 15 and the second pulley 16 are connected by a belt 17. When the motor 14 is working, the motor 14 drives the first pulley 15 to rotate. Through the transmission of the belt 17, the second pulley 16 can drive the active roller shaft 3 to rotate.

[0018] Guide rods 12 are inserted into both sides of the housing 7 located on the hydraulic cylinder 8. The lower part of the guide rods 12 is fixedly connected to the mounting plate 9. The guide rods 12 are movably connected to the housing 7. Through the mutual cooperation between the guide rods 12 and the housing 7, the movement stability of the mounting plate 9 is effectively improved.

[0019] Cabinet doors 18 are provided at both ends of the side walls of the housing 7. A groove 19 is provided on one side of each cabinet door 18. The cabinet door 18 makes it easier for staff to clean the electromagnet 10, and the groove 19 makes it easier to open and close the cabinet door 18.

[0020] Specifically, in this invention, when removing metal from straw, the straw is laid flat on the support rod 6. When the motor 14 is working, the motor 14 drives the first pulley 15 to rotate. Through the transmission of the belt 17, the second pulley 16 can drive the drive roller 3 to rotate. When the drive roller 3 rotates, it drives the transmission wheel 20 to rotate. The transmission wheel 20 drives the driven roller 4 to rotate through the transmission wheel 20 on the side of the support frame away from the drive roller 3. Through the mutual cooperation between the drive roller 3 and the driven roller 4, the... The transmission belt 5 can drive the support rod 6 to transport the straw. When the hydraulic cylinder 8 is working, the hydraulic cylinder 8 pushes the mounting plate 9 to move back and forth in the vertical direction. Through the transmission of the mounting plate 9, the height of the electromagnet 10 also changes accordingly. When the electromagnet 10 is working, it can adsorb ferrous metal impurities in the straw. The support roller shaft 11 is higher than the active roller shaft 3 and the driven roller shaft 4. The setting of the support roller shaft 11 allows the straw to change angle during the movement, which makes it easier for the electromagnet 10 to adsorb ferrous metals.

[0021] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A metal removal device for preparing straw biofuel, comprising a support frame (1), characterized in that, The support frame (1) has side plates (2) on both sides of its upper end. One side of each side plate (2) has an active roller shaft (3), and the side away from the active roller shaft (3) has a driven roller shaft (4). Both ends of the active roller shaft (3) and the driven roller shaft (4) have first transmission wheels (20). The two transmission wheels (20) on the same side of the support frame (1) are connected by a transmission belt (5). Multiple support rods (6) are arranged at equal intervals between the two transmission belts (5). A housing (7) is provided in the middle of the upper part of the two side plates (2). A hydraulic cylinder (8) is provided in the middle of the upper part of the housing (7). The stroke end of the hydraulic cylinder (8) passes through the housing (7) and is fixedly connected to the mounting plate (9). Multiple electromagnets (10) are arranged at equal intervals below the mounting plate (9).

2. The metal removal device for straw biofuel preparation according to claim 1, characterized in that, The two side plates (2) are provided with two symmetrical support rollers (11) below the transmission belt (5), and both ends of the support rollers (11) are provided with guide wheels (21) that match the transmission belt (5).

3. The metal removal device for straw biofuel preparation according to claim 1, characterized in that, The support frame (1) is provided with a mounting frame (13) on the side near the drive roller (3). A motor (14) is fixedly mounted on the mounting frame (13). The rotation shaft of the motor (14) passes through the first pulley (15) of the mounting frame (13) and is fixedly connected. The drive roller (3) passes through the side plate (2) and is fixedly connected to the second pulley (16). The first pulley (15) and the second pulley (16) are connected by a belt (17).

4. The metal removal device for straw biofuel preparation according to claim 1, characterized in that, The housing (7) is connected to guide rods (12) on both sides of the hydraulic cylinder (8), and the guide rods (12) are fixedly connected to the mounting plate (9) below.

5. A metal removal device for straw biofuel preparation according to claim 1, characterized in that, The shell (7) has cabinet doors (18) at both ends of its two side walls, and each cabinet door (18) has a pull groove (19) on one side.