Cleaning and maintenance device for a mould cavity

Abstract

The utility model relates to the technical field of mould cleaning and maintenance, concretely to a cleaning and maintenance device for mould cavity, which comprises an operation table, a water tank placed on the ground below the operation table, a second stirring mechanism installed in the water tank, an ascending pipe installed on the water tank, a water pump installed on the ascending pipe, and a mounting block with a hollow interior installed on the ascending pipe. The utility model is provided with a rotating table and a rotating motor, which can make the mould rotate in all directions during cleaning and maintenance, and the cleaning and maintenance medium sprayed by the spray head can fully contact each part of the mould cavity, thus improving the comprehensiveness and effect of cleaning and maintenance. The first and second stirring mechanisms are provided to stir the medium in the medium storage box and the liquid in the water tank respectively, which ensures the uniform mixing of the medium and liquid, thus improving the cleaning and maintenance quality, and various media can be added according to needs, which facilitates the cleaning and maintenance of the mould.

Description

Technical Field

[0001] This utility model relates to the field of mold cleaning and maintenance technology, specifically a device for cleaning and maintaining mold cavities. Background Technology

[0002] In modern industrial production, molds, as an important process equipment, are widely used in many fields such as machinery manufacturing, automobiles, electronics, and aerospace. The mold cavity is a key component of the mold, and its surface quality and precision directly affect the molding quality and production efficiency of the product. However, during actual use, the mold cavity faces many problems. If timely and effective cleaning and maintenance are not carried out, it will have a serious negative impact on the mold's performance and service life.

[0003] Currently, existing methods and equipment for cleaning and maintaining mold cavities have certain limitations. Some cleaning methods rely heavily on manual operation, which is labor-intensive, inefficient, and makes it difficult to guarantee the comprehensiveness and consistency of cleaning. While some automated cleaning equipment improves cleaning efficiency to some extent, the cleaning effect is often unsatisfactory for complex-shaped mold cavities, easily resulting in cleaning blind spots. Moreover, existing cleaning equipment has shortcomings in media mixing and delivery, leading to uneven application of cleaning and maintenance media to the mold cavity surface, affecting the quality of cleaning and maintenance. In addition, existing maintenance measures mostly focus on surface rust prevention treatment, lacking effective means to improve the microstructure and performance of the internal mold cavity.

[0004] In view of this, we propose a cleaning and maintenance device for mold cavities. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a device for cleaning and maintaining mold cavities.

[0006] The technical solution of this utility model is:

[0007] A mold cavity cleaning and maintenance device includes an operating table. A water tank is placed on the ground beneath the operating table. A second stirring mechanism is installed inside the water tank. A riser pipe is installed on the water tank, and a water pump is installed on the riser pipe. A hollow mounting block is installed on the riser pipe, and three medium storage tanks are installed on the mounting block. The medium storage tanks are connected to the interior of the mounting block via connecting pipes, and solenoid valves are installed on the connecting pipes. A first stirring mechanism is installed inside each medium storage tank. A support leg is fixedly installed at each of the four corners of the bottom of the operating table. A gooseneck tube communicating with the interior of the mounting block is installed on the mounting block, and a nozzle is installed on the gooseneck tube.

[0008] As a preferred technical solution, a rotating platform is rotatably mounted on the top of the operating table, and an anti-slip placement platform is coaxially fixed on the top of the rotating platform. With the rotating platform and the anti-slip placement platform, the mold can be placed on the anti-slip placement platform, and the rotation of the rotating platform allows the mold to be cleaned and maintained from all angles, improving the cleaning and maintenance effect.

[0009] As a preferred technical solution, a rotary motor is fixedly installed at the bottom of the operating platform, and the output shaft of the rotary motor is coaxially fixed with the rotary platform. The rotary motor provides power for the rotation of the rotary platform, ensuring that the rotary platform can rotate stably and continuously.

[0010] As a preferred technical solution, the media storage tank includes an outer shell, and a flip cover is hinged to the top of the outer shell. The flip cover has a handle, facilitating the opening of the flip cover to add cleaning or maintenance media into the media storage tank.

[0011] As a preferred technical solution, the first stirring mechanism includes a first stirring shaft rotating on the outer casing, a plurality of first stirring blades fixedly installed on the outer circumference of the first stirring shaft, and a first stirring motor with an output shaft coaxially fixed to the first stirring shaft installed on the top of the outer casing. The first stirring mechanism can stir the medium in the medium storage tank, making it evenly mixed, and ensuring the cleaning and maintenance effect.

[0012] As a preferred technical solution, the second stirring mechanism includes a second stirring shaft rotatably installed inside the water tank, a plurality of second stirring blades fixedly installed on the outer circumference of the second stirring shaft, and a second stirring motor with an output shaft coaxially fixed to the outer wall of the water tank. The second stirring mechanism stirs the water or other liquids in the water tank to prevent sedimentation or stratification.

[0013] As a preferred technical solution, a sealing cap is threaded onto the top of the water tank, and a second handle is installed on the sealing cap. This facilitates opening the sealing cap to add water to the water tank or for maintenance.

[0014] As a preferred technical solution, the bottom of the outer casing is inverted conical, and an extension tube is installed at the bottom. The extension tube is threadedly connected to the inner wall of the connecting tube. The inverted conical bottom design facilitates the smooth flow of the medium into the connecting tube, and the threaded connection facilitates the installation and disassembly of the medium storage tank.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. By setting up a rotating table and a rotating motor, this utility model enables the mold to rotate in all directions during the cleaning and maintenance process, allowing the cleaning and maintenance medium sprayed from the nozzle to fully contact all parts of the mold cavity, thereby improving the comprehensiveness and effectiveness of cleaning and maintenance.

[0017] 2. This utility model, by setting up a first stirring mechanism and a second stirring mechanism, stirs the medium in the medium storage tank and the liquid in the water tank respectively, ensuring uniform mixing of the medium and liquid, thereby improving the quality of cleaning and maintenance, and can add various media as needed, which facilitates the cleaning and maintenance of the mold.

[0018] 3. With the gooseneck tube design, the nozzle angle can be flexibly adjusted, facilitating precise cleaning and maintenance of different locations within the mold cavity. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 In this utility model Figure 1 A partial structural diagram;

[0021] Figure 3 This is a schematic diagram of the external structure of the water tank in this utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the water tank in this utility model;

[0023] Figure 5 This is a schematic diagram of the internal structure of the media storage box in this utility model.

[0024] The meanings of the labels in the diagram are as follows:

[0025] 1. Operating platform; 10. Rotary motor; 2. Rotary table; 3. Anti-slip placement platform; 4. Support leg; 5. Water tank; 50. Sealing cover; 51. Second handle; 52. Second stirring motor; 53. Second stirring shaft; 54. Second stirring blade; 6. Ascending pipe; 60. Water pump; 7. Mounting block; 8. Medium storage tank; 80. Connecting pipe; 81. Solenoid valve; 82. Outer casing; 83. Flip cover; 830. First handle; 84. First stirring motor; 85. First stirring shaft; 86. First stirring blade; 87. Extension pipe; 9. Gooseneck pipe; 90. Nozzle. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5This utility model provides a technical solution:

[0028] The mold cavity cleaning and maintenance device includes an operating table 1, a water tank 5 placed on the ground below the operating table 1, a second stirring mechanism installed in the water tank 5, an ascending pipe 6 installed on the water tank 5, a water pump 60 installed on the ascending pipe 6, a hollow mounting block 7 installed on the ascending pipe 6, three medium storage tanks 8 installed on the mounting block 7, the medium storage tanks 8 being connected to the interior of the mounting block 7 via a connecting pipe 80, a solenoid valve 81 installed on the connecting pipe 80, a first stirring mechanism installed in the medium storage tanks 8, a support leg 4 fixedly installed at each of the four corners of the bottom of the operating table 1, a gooseneck pipe 9 connected to the interior of the mounting block 7 being installed on the mounting block 7, and a nozzle 90 installed on the gooseneck pipe 9.

[0029] In a preferred embodiment, a rotating platform 2 is rotatably mounted on the top of the operating table 1, and an anti-slip placement platform 3 is coaxially fixed on the top of the rotating platform 2. The design of the rotating platform 2 and the anti-slip placement platform 3 makes the mold placement more stable, and the rotation function allows all parts of the mold to be fully exposed to the cleaning and maintenance medium, effectively improving the comprehensiveness of cleaning and maintenance and avoiding the problem of affecting the mold quality due to inadequate local cleaning.

[0030] In a preferred embodiment, a rotary motor 10 is fixedly installed at the bottom of the operating table 1, and the output shaft of the rotary motor 10 is coaxially fixed with the rotary table 2. The rotary motor 10 provides stable power to the rotary table 2, ensuring smooth and continuous rotation, and ensuring that the mold can receive the medium spray evenly during cleaning and maintenance, thereby improving the consistency of cleaning and maintenance effects.

[0031] As a preferred embodiment, the media storage tank 8 includes a housing 82, and a hinged cover 83 is mounted on the top of the housing 82. A handle is installed on the hinged cover 83. This design facilitates the opening and closing of the media storage tank 8 by operators, making it convenient to add, replace, clean, or maintain media, thus improving the operability and maintenance efficiency of the equipment.

[0032] In a preferred embodiment, the first stirring mechanism includes a first stirring shaft 85 rotating on the outer casing 82, a plurality of first stirring blades 86 fixedly mounted on the outer circumference of the first stirring shaft 85, and a first stirring motor 84 with an output shaft coaxially fixed to the first stirring shaft 85 mounted on the top of the outer casing 82. The first stirring mechanism can fully stir the medium in the medium storage tank 8, preventing medium sedimentation and stratification, ensuring uniform medium composition, thereby improving the quality of cleaning and maintenance, and ensuring better results each time.

[0033] In a preferred embodiment, the second stirring mechanism includes a second stirring shaft 53 rotatably mounted inside the water tank 5. A plurality of second stirring blades 54 are fixedly mounted on the outer circumference of the second stirring shaft 53. A second stirring motor 52, with its output shaft coaxially fixed to the outer wall of the water tank 5, is fixedly mounted on the outer wall of the water tank 5. The second stirring mechanism stirs the liquid in the water tank 5, preventing sedimentation of components in the liquid and ensuring the uniformity of the cleaning and maintenance solution after mixing with the medium, thus providing a good foundation for the cleaning and maintenance of the mold.

[0034] As a preferred embodiment, a sealing cover 50 is threaded onto the top of the water tank 5, and a second handle 51 is installed on the sealing cover 50. This facilitates opening the sealing cover 50 to add water to the water tank 5 or for maintenance. The threaded connection ensures the water tank 5 is airtight, preventing liquid leakage, and also facilitates cleaning and maintenance of the water tank 5.

[0035] As a preferred embodiment, the bottom of the outer casing 82 is inverted conical, and an extension tube 87 is installed at the bottom. The extension tube 87 is threadedly connected to the inner wall of the connecting tube 80. The inverted conical bottom design facilitates the smooth flow of the medium into the connecting tube 80, avoiding medium residue. The threaded connection facilitates the installation and disassembly of the medium storage tank 8, making it convenient to clean, replace, or repair the medium storage tank 8.

[0036] When using the mold cavity cleaning and maintenance device of this utility model:

[0037] First, open the sealing cover 50 and unscrew it using the second handle 51. Add an appropriate amount of water or other cleaning liquid to the water tank 5, and then close the sealing cover 50. Next, open the flip cover 83 of the medium storage tank 8 using the first handle 830. Add different cleaning and maintenance media, such as cleaning agents and rust inhibitors, to the medium storage tank 8, and then close the flip cover 83. Start the first stirring motor 84 and the second stirring motor 52. The first stirring motor 84 drives the first stirring shaft 85 and the first stirring blade 86 to rotate, stirring the medium in the medium storage tank 8. The second stirring motor 52 drives the second stirring shaft 53 and the second stirring blade 54 to rotate, stirring the liquid in the water tank 5, so that the medium and liquid are fully mixed.

[0038] Place the mold requiring cleaning and maintenance on the anti-slip platform 3. Start the rotary motor 10, which drives the rotary table 2 to rotate, causing the mold to rotate as well. Turn on the water pump 60, which pumps the liquid in the water tank 5 to the mounting block 7 through the riser pipe 6. Depending on the cleaning and maintenance requirements, open the solenoid valve 81 on the corresponding connecting pipe 80, allowing the medium in the medium storage tank 8 to flow into the mounting block 7 and mix with the liquid in the water tank 5. The mixed medium is then sprayed out from the nozzle 90 through the gooseneck pipe 9. The operator can adjust the angle of the gooseneck pipe 9 according to the position of the mold cavity, so that the nozzle 90 is aimed at the mold cavity for cleaning and maintenance. With the rotation of the rotary table 2, the mold receives cleaning and maintenance from all directions, ensuring that all parts of the mold cavity are fully treated. After cleaning and maintenance are completed, turn off the water pump 60, rotary motor 10, first stirring motor 84, second stirring motor 52, and solenoid valve 81, and remove the mold from the anti-slip platform 3. Example

[0039] In a mold manufacturing workshop, a batch of molds required cleaning and maintenance after a period of use. Operators used the mold cavity cleaning and maintenance device of this invention. First, following the above operating steps, they prepared the liquid in water tank 5 and the medium in medium storage tank 8, and started the stirring mechanism. Then, the mold was placed on the anti-slip platform 3, the rotating motor 10 was started to rotate the mold, the water pump 60 and the corresponding solenoid valve 81 were turned on, and the angle of the gooseneck pipe 9 was adjusted so that the mixed medium sprayed from the nozzle 90 cleaned and maintained the mold cavity. After a period of treatment, the impurities and oil stains in the mold cavity were cleaned, and rust inhibitors and other maintenance media were applied. Subsequent testing confirmed that the mold's precision was guaranteed, providing favorable conditions for subsequent production.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning and maintaining mold cavities, characterized in that: The system includes an operating table (1), a water tank (5) placed on the ground below the operating table (1), a second stirring mechanism installed in the water tank (5), an ascending pipe (6) installed on the water tank (5), a water pump (60) installed on the ascending pipe (6), a hollow mounting block (7) installed on the ascending pipe (6), three medium storage tanks (8) installed on the mounting block (7), the medium storage tanks (8) being connected to the interior of the mounting block (7) via a connecting pipe (80), a solenoid valve (81) installed on the connecting pipe (80), a first stirring mechanism installed in the medium storage tanks (8), a support leg (4) fixedly installed at each of the four corners of the bottom of the operating table (1), a gooseneck pipe (9) connected to the interior of the mounting block (7) being installed on the mounting block (7), and a nozzle (90) installed on the gooseneck pipe (9).

2. The mold cavity cleaning and maintenance device as described in claim 1, characterized in that: A rotating platform (2) is rotatably mounted on the top of the operating table (1), and an anti-slip placement platform (3) is coaxially fixed on the top of the rotating platform (2).

3. The mold cavity cleaning and maintenance device as described in claim 2, characterized in that: A rotating motor (10) is fixedly installed at the bottom of the operating table (1), and the output shaft of the rotating motor (10) is coaxially fixed with the rotating table (2).

4. The mold cavity cleaning and maintenance device as described in claim 3, characterized in that: The media storage box (8) includes an outer shell (82), and a flip cover (83) is hinged to the top of the outer shell (82) and a handle is installed on the flip cover (83).

5. The mold cavity cleaning and maintenance device as described in claim 4, characterized in that: The first stirring mechanism includes a first stirring shaft (85) rotating on the outer casing (82), a plurality of first stirring blades (86) are fixedly installed on the outer circumference of the first stirring shaft (85), and a first stirring motor (84) with an output shaft coaxially fixed to the first stirring shaft (85) is installed on the top of the outer casing (82).

6. The mold cavity cleaning and maintenance device as described in claim 5, characterized in that: The second stirring mechanism includes a second stirring shaft (53) rotatably installed in the water tank (5), a plurality of second stirring blades (54) are fixedly installed on the outer circumference of the second stirring shaft (53), and a second stirring motor (52) with an output shaft coaxially fixed to the outer wall of the water tank (5).

7. The mold cavity cleaning and maintenance device as described in claim 6, characterized in that: The water tank (5) is threaded with a sealing cap (50) on its top, and a second handle (51) is installed on the sealing cap (50).

8. The mold cavity cleaning and maintenance device as described in claim 7, characterized in that: The bottom of the outer shell (82) is tapered and an extension tube (87) is installed at the bottom. The extension tube (87) is threaded to the inner wall of the connecting tube (80).

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