Ultrasonic cleaning device for mold mechanical parts
The design of an ultrasonic cleaning device for mold mechanical parts solves the problems of assembly difficulties and manual feeding in the traditional cleaning process, realizes automated feeding and unloading, and improves cleaning efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN BOYUANHUI ELECTRONIC TECHNOLOGY CO LTD
- Filing Date
- 2025-07-18
- Publication Date
- 2026-06-26
AI Technical Summary
In the traditional cleaning process of mechanical parts, it is difficult to clean batches and manual loading is required, resulting in low efficiency.
An ultrasonic cleaning device for mold mechanical parts was designed, which includes a cleaning mechanism and a conveying mechanism. The frame is lifted and lowered by an electric cylinder, and the steering drive motor drives the conveyor belt to rotate, realizing automatic feeding and unloading. Combined with ultrasonic cleaning technology, the device has a high degree of automation.
It has enabled automated loading and unloading of mechanical parts, improved cleaning efficiency, reduced manual operation, and lowered labor intensity.
Smart Images

Figure CN224405931U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical parts cleaning technology, and more specifically, to an ultrasonic cleaning device for mold mechanical parts. Background Technology
[0002] Mechanical parts, also known as mechanical components, are the basic elements that make up machinery. They are the individual, inseparable components that make up machinery and machines. Mechanical parts are both a discipline that studies and designs the basic mechanical components in various equipment and a general term for parts and components.
[0003] The ultrasonic cleaning fixture for bushing parts disclosed in application number CN201520662296.3 is also an increasingly mature technology. This utility model provides an ultrasonic cleaning fixture for bushing parts, including an outer frame, with several horizontal supports on each outer frame, and several fixing blocks fixedly mounted on each horizontal support in a vertically upward direction. By using the fixing blocks, the ultrasonic cleaning fixture for bushing parts provided by this utility model can fix multiple bushing parts on the horizontal supports for ultrasonic cleaning, preventing bumps, scratches, and water stains that could affect the product's appearance. Furthermore, after cleaning, the entire fixture can be removed and dried directly without disassembling the multiple bushing parts, thus greatly improving production efficiency and reducing costs.
[0004] Based on this, we agree with the advantages of the aforementioned products, but the following drawbacks still exist:
[0005] In the traditional process of handling mechanical parts, it is often difficult and inconvenient to quickly assemble and clean the parts in batches. Moreover, the subsequent cleaning requires manual loading, which is a heavy task. Therefore, there is an urgent need to solve the problem of automatic loading and cleaning of parts. Utility Model Content
[0006] The purpose of this invention is to provide an ultrasonic cleaning device for mold mechanical parts to solve the problems mentioned in the background art.
[0007] This utility model provides an ultrasonic cleaning device for mold mechanical parts, including a cleaning mechanism. The cleaning mechanism includes a storage box for storage. The top surface of the storage box is provided with a treatment cavity. The bottom surface of the treatment cavity is provided with a placement tray for holding. A plurality of filter mesh holes are arranged sequentially on the surface of the placement tray.
[0008] A suspended area is reserved between the bottom opening area of several filter mesh holes and the treatment chamber.
[0009] The outer walls of the treatment cavity are all surrounded by workpiece receiving frames for support.
[0010] The workpiece receiving frame is uniformly surrounded by several layers of frames for fixing. One end of each layer of frames is horizontally aligned with a horizontal bar. Each of the four corners of the horizontal bar is vertically mounted with a connecting rod. The bottom of the connecting rod is provided with a traction base.
[0011] As a preferred embodiment of this utility model: electric pressure cylinders are installed at all four corners of the storage box, and a telescopic support rod is provided at the top center of the electric pressure cylinder. A pad is supported at the top of the telescopic support rod, and the side wall of the pad is supported by the corresponding crossbar.
[0012] As a preferred embodiment of this utility model: the side wall of the storage box is provided with an ultrasonic triggering mechanism;
[0013] The ultrasonic triggering mechanism includes an ultrasonic excitation cabinet, with hinges hinged to the side of the front surface of the ultrasonic excitation cabinet, a cover provided on the front surface of the cabinet, and the excitation end of the side wall of the ultrasonic excitation cabinet being raised and lowered relative to the surface of the corresponding storage box.
[0014] As a preferred embodiment of this utility model: a conveying mechanism is provided at the top center of the ultrasonic excitation cabinet;
[0015] The conveying mechanism includes an L-shaped bonding pad that is fitted and installed on the top surface of the ultrasonic excitation cabinet. A conveyor belt bracket is provided on the side of the L-shaped bonding pad, and push wheels are provided at the four corners of the bottom of the conveyor belt bracket.
[0016] As a preferred embodiment of this utility model: the bottom four corners of the conveyor track bracket are provided with inclined connecting rods, the top center of the connecting rod is provided with a drive track bracket, the top center of the drive track bracket is provided with a transmission roller shaft, the side of the transmission roller shaft is provided with a tension roller shaft, and the surfaces of two adjacent tension roller shafts are fitted with conveyor straps.
[0017] As a preferred embodiment of the present invention: a plurality of baffles are arranged transversely on the surface of the conveyor belt, and the plurality of baffles are evenly distributed on the surface of the conveyor belt, wherein a steering drive motor is installed on the side wall of the transmission roller shaft at the other end, and an outer frame is wrapped around the outer side wall surface of the conveyor belt.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1) The electric cylinder is used to lift and lower the frame after being powered on. The frame moves up and down, and one end of the traction base moves up to facilitate delivery. The traction base is used to pull the frame up to facilitate unloading.
[0020] 2) The steering drive motor drives the roller after being powered on. The structure of the baffle bar is used to achieve horizontal assembly. After one end of the conveyor belt rotates, the axial rotation of the transmission roller shaft is used to achieve recursive movement and direct movement. The conveyor track bracket is used for support to reduce the burden of conveying and unloading. Attached Figure Description
[0021] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0022] Figure 1 This is a schematic diagram of the structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the storage box structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the conveying mechanism of this utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the ultrasonic excitation cabinet of this utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the flush crossbar of this utility model.
[0027] In the diagram: 1. Cleaning mechanism; 11. Storage box; 12. Treatment chamber; 13. Placement tray; 14. Frame; 15. Flush crossbar; 16. Connecting upright; 17. Traction base; 18. Electric cylinder; 19. Gasket; 191. Crossbar;
[0028] 2. Ultrasonic triggering mechanism; 21. Ultrasonic excitation cabinet; 22. Hinges; 23. Cover;
[0029] 3. Conveying mechanism; 31. L-shaped fitting pad; 32. Conveying track support; 33. Push wheel; 34. Connecting rod; 35. Drive track support; 36. Transmission roller shaft; 37. Conveying strap; 38. Stop bar; 39. Steering drive motor; 391. Outer frame. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example
[0032] Please see Figure 1 - Figure 5 This utility model provides a technical solution: an ultrasonic cleaning device for mold mechanical parts, including a cleaning mechanism 1. The cleaning mechanism 1 includes a storage box 11 for storage. The top surface of the storage box 11 is provided with a treatment cavity 12. The bottom surface of the treatment cavity 12 is provided with a placement tray 13 for holding. A number of filter mesh holes are arranged sequentially on the surface of the placement tray 13.
[0033] A suspended area is reserved between the bottom opening area of several filter mesh holes and the treatment chamber 12;
[0034] The outer walls of the treatment cavity 12 are all surrounded by workpiece receiving frames for support;
[0035] Several layers of frames 14 for fixing are evenly wrapped around the workpiece receiving frame. A horizontal bar 15 is horizontally and flush with one end of the several layers of frames 14. A connecting rod 16 is vertically installed at the four corners of the horizontal bar 15. A traction base 17 is provided at the bottom of the connecting rod 16.
[0036] In this embodiment: electric pressure cylinders 18 are installed at all four corners of the storage box 11. A telescopic support rod is provided at the top center of the electric pressure cylinder 18. A pad 19 is supported at the top of the telescopic support rod. The side wall of the pad 19 is supported by the corresponding crossbar 191.
[0037] The support is achieved by using a pad 19 and a corresponding crossbar 191, and one end of the workpiece receiving frame can be moved up and down for easy support.
[0038] In this embodiment: an ultrasonic triggering mechanism 2 is provided on the side wall of the storage box 11;
[0039] The ultrasonic triggering mechanism 2 includes an ultrasonic excitation cabinet 21. A hinge 22 is hinged to the side of the front surface of the ultrasonic excitation cabinet 21. A cover 23 is provided on the front surface of the cabinet of the ultrasonic excitation cabinet 21. The excitation end of the cabinet side wall of the ultrasonic excitation cabinet 21 moves up and down with the surface of the corresponding storage box 11.
[0040] The storage box 11 and the cover 23 are used to place the built-in ultrasonic generator, and finally the surface of the tray 13 is supported.
[0041] In this embodiment: a conveying mechanism 3 is provided at the top center of the ultrasonic excitation cabinet 21;
[0042] The conveying mechanism 3 includes an L-shaped bonding pad 31 that is fitted and installed on the top surface of the ultrasonic excitation cabinet 21. A conveyor belt bracket 32 is provided on the side of the L-shaped bonding pad 31, and push wheels 33 are provided at the four corners of the bottom of the conveyor belt bracket 32.
[0043] The conveyor track bracket 32 used provides progressive support for the track support structure.
[0044] In this embodiment: the bottom four corners of the conveyor track bracket 32 are provided with inclined connecting rods 34, the top center of the connecting rod 34 is provided with a drive track bracket 35, the top center of the drive track bracket 35 is provided with a transmission roller shaft 36, the side of the transmission roller shaft 36 is provided with a tension roller shaft, and the surface of two adjacent tension roller shafts is covered with a conveyor strap 37.
[0045] The drive track bracket 35 is used to support the surface of the baffle 38 and then raise it to achieve transmission.
[0046] In this embodiment: a plurality of baffles 38 are arranged transversely on the surface of the conveyor belt 37. The baffles 38 are evenly distributed on the surface of the conveyor belt 37. A steering drive motor 39 is installed on the side wall of the transmission roller shaft 36 at the other end. An outer frame 391 is wrapped around the outer side wall surface of the conveyor belt 37.
[0047] The transmission roller shaft 36 is used to transmit power and the steering drive motor 39 is used to rotate.
[0048] In practical use, the first step is to deliver the corresponding mold parts.
[0049] Once the operator turns one end of the special drive motor 39, the surface of the conveyor belt 37 will roll. Then, the surface of the corresponding conveyor belt 37 will roll and move, and the baffle 38 will separate the materials. While feeding, the materials will be prevented from sliding down due to the upward gravity. The materials will move to the surface of the corresponding L-shaped bonding pad 31 through the surface of the conveyor belt 37, and then be fed to one end of the L-shaped bonding pad 31 to unload onto the surface of the placement pallet 13. Finally, the materials will be automatically placed into the surface of the placement pallet 13 and then water will be injected.
[0050] Step 2: Ultrasonic cleaning;
[0051] Power is supplied through one end of the corresponding ultrasonic excitation cabinet 21, and the generated ultrasonic vibration cleans away the dirt remaining on the workpiece.
[0052] When it is time to discharge, the electric cylinder 18 is raised and lowered at one end, and then moved upward. Finally, it lifts one end of the four side pads 19 and moves upward. Finally, the end corresponding to the crossbar 191 moves upward, completing the separation of water and liquid. Finally, the material is manually sorted by directly controlling the rotation of the steering motor in the opposite direction on the surface of the placement tray 13, and finally sorted on the surface of the specific baffle 38, and then pushed in for unloading.
[0053] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An ultrasonic cleaning device for mold mechanical parts, comprising a cleaning mechanism (1), characterized in that, The cleaning mechanism (1) includes a storage box (11) for storage. The top surface of the storage box (11) is provided with a treatment cavity (12). The bottom surface of the treatment cavity (12) is provided with a placement tray (13) for holding. The surface of the placement tray (13) is arranged with a number of filter mesh holes. A suspended area is reserved between the bottom opening area of several filter mesh holes and the treatment chamber (12); The outer walls of the treatment cavity (12) are all surrounded by a workpiece receiving frame for support. The workpiece receiving frame is uniformly surrounded by several layers of frames (14) for fixing. One end of each layer of frames (14) is horizontally aligned with a horizontal bar (15). Each of the four corners of the horizontal bar (15) is vertically mounted with a connecting rod (16). The bottom of the connecting rod (16) is provided with a traction base (17).
2. The ultrasonic cleaning device for mold mechanical parts according to claim 1, characterized in that: Electric pressure cylinders (18) are installed at all four corners of the storage box (11). A telescopic support rod is provided at the top center of the electric pressure cylinder (18). A pad (19) is supported at the top of the telescopic support rod. The side wall of the pad (19) is supported by the corresponding crossbar (191).
3. The ultrasonic cleaning device for mold mechanical parts according to claim 1, characterized in that: The side wall of the storage box (11) is provided with an ultrasonic triggering mechanism (2); The ultrasonic triggering mechanism (2) includes an ultrasonic excitation cabinet (21), with a hinge (22) hinged to the side of the front surface of the ultrasonic excitation cabinet (21), and a cover (23) provided on the front surface of the cabinet body of the ultrasonic excitation cabinet (21). The excitation end of the cabinet side wall of the ultrasonic excitation cabinet (21) moves up and down with the surface of the corresponding storage box (11).
4. The ultrasonic cleaning device for mold mechanical parts according to claim 3, characterized in that: The ultrasonic excitation cabinet (21) is provided with a conveying mechanism (3) at the top center; The conveying mechanism (3) includes an L-shaped bonding pad (31) that is fitted and installed on the top surface of the ultrasonic excitation cabinet (21). A conveyor belt bracket (32) is provided on the side of the L-shaped bonding pad (31), and push wheels (33) are provided at the four corners of the bottom of the conveyor belt bracket (32).
5. The ultrasonic cleaning device for mold mechanical parts according to claim 4, characterized in that: The bottom four corners of the conveyor track bracket (32) are provided with inclined connecting rods (34). The top center of the connecting rod (34) is provided with a drive track bracket (35). The top center of the drive track bracket (35) is provided with a transmission roller shaft (36). The side of the transmission roller shaft (36) is provided with a tension roller shaft. The surfaces of two adjacent tension roller shafts are fitted with conveyor straps (37).
6. The ultrasonic cleaning device for mold mechanical parts according to claim 5, characterized in that: The surface of the conveyor belt (37) is provided with a number of baffles (38) arranged in a transverse manner. The baffles (38) are evenly distributed on the surface of the conveyor belt (37). A steering drive motor (39) is installed on the side wall of the transmission roller shaft (36) at the other end. The outer side wall surface of the conveyor belt (37) is wrapped with an outer frame (391).