A new energy vehicle head-up display support casting device for magnesium alloy

Through a unique flow channel design and bridging structure casting device, the problems of oxidation, combustion and deformation of magnesium alloys in the manufacturing of head-up display brackets for new energy vehicles have been solved, thereby improving safety and production efficiency.

CN224406381UActive Publication Date: 2026-06-26SHANGHAI MERIDIAN MAGNESIUM PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI MERIDIAN MAGNESIUM PROD CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Magnesium alloys are prone to oxidation and combustion in the manufacturing of head-up display brackets for new energy vehicles. Existing technologies are unable to effectively control magnesium molten metal splashing and product deformation, resulting in safety hazards and low production efficiency.

Method used

A casting device for a magnesium alloy head-up display bracket for new energy vehicles was designed. It adopts a unique flow channel structure and bridging structure, combined with a slag bag and venting system, to control the flow rate of magnesium liquid and product shrinkage, and prevent splashing and deformation.

Benefits of technology

It effectively reduces magnesium molten metal splashing, improves product dimensional stability and production efficiency, reduces safety hazards, and enhances production efficiency and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of casting device of new energy automobile head-up display support for magnesium alloy in the field of magnesium alloy casting, including body, material cylinder, first runner, second runner, third runner, several slag ladles, exhaust system and bridging;Material cylinder connects first runner, second runner and third runner;The first end of first runner is connected with material cylinder, and the lower side first end of body is connected with the second end;The first end of second runner is connected with material cylinder, and the lower side middle end of body is connected with the second end;The first end of third runner is connected with material cylinder, and the lower side second end of body is connected with the second end;Exhaust system connects body, and several slag ladles are arranged at the connecting place of exhaust system and body;The first end of bridging is connected with the first end of the upper side of body, and the second end is connected with the second end of the upper side of body.The utility model saves a pair of shaping equipment investment for the manufacture of red flag HUD product, plays the role of reducing cost, improving economic benefit.
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Description

Technical Field

[0001] This utility model relates to the field of magnesium alloy casting technology, and in particular to a casting device for a magnesium alloy head-up display bracket for new energy vehicles. Background Technology

[0002] Magnesium alloys are lightweight engineering metals currently used in engineering applications. They possess advantages such as low specific gravity, good thermal conductivity, strong electromagnetic shielding capabilities, and ease of recycling, and are considered "green materials" with great development and application potential in the 21st century. They are already widely used in industries such as automotive electronics, aerospace, and communications. Magnesium has a low density and is easily combustible, determined by its physical and chemical properties. At 20℃, the density of metallic magnesium is 1.738 g / cm³, and the density of liquid metallic magnesium is 1.58 g / cm³. Under standard atmospheric pressure, the melting point of metallic magnesium is (650±1)℃, and its boiling point is 1090℃. The melting point of magnesium alloys varies depending on the alloy composition, typically ranging from 400℃ to 630℃ (752°F to 1166°F), depending on the alloying elements and their content. When heated in air, metallic magnesium begins to burn at 632℃ to 635℃. Therefore, the preparation and alloy smelting processes of magnesium are relatively complex. Magnesium and magnesium alloys have strong chemical properties and are easily oxidized and combustible in air, and the resulting oxide film is porous. In contrast, aluminum and aluminum alloys are not easily combustible because they have an outer layer of aluminum oxide that isolates them from the air.

[0003] Therefore, modifying the manufacture of new energy vehicles or traditional vehicle parts to use magnesium alloys requires overcoming numerous problems, including magnesium molten metal splashing.

[0004] This utility model proposes a casting device for a magnesium alloy head-up display bracket for new energy vehicles, which is used to manufacture Hongqi HUD. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model proposes a casting device for a magnesium alloy head-up display bracket for new energy vehicles. The technical solution of this utility model is implemented as follows:

[0006] A casting device for a magnesium alloy head-up display bracket for new energy vehicles includes a body, a barrel, a first flow channel, a second flow channel, a third flow channel, several slag bags, and an exhaust system; characterized in that it further includes a bridging mechanism.

[0007] The material cylinder is connected to the first flow channel, the second flow channel, and the third flow channel;

[0008] The first end of the first flow channel is connected to the material cylinder, and the second end is connected to the lower first end of the body;

[0009] The first end of the second flow channel is connected to the material cylinder, and the second end is connected to the lower middle part of the body;

[0010] The first end of the third flow channel is connected to the material cylinder, and the second end is connected to the lower second end of the body;

[0011] The exhaust system is connected to the main body, and a plurality of slag bags are disposed at the connection between the exhaust system and the main body;

[0012] The first end of the bridge is connected to the first end on the upper side of the main body, and the second end is connected to the second end on the upper side of the main body.

[0013] Preferably, the width of the first flow channel is 20mm-30mm and the thickness is 10mm-20mm; the width of the second flow channel is 40mm-60mm and the thickness is 20mm-30mm; and the width of the third flow channel is 20mm-30mm and the thickness is 10mm-20mm.

[0014] Preferably, the dimensions of the bridge are 280mm-320mm in length, 15mm-30mm in width, and 1.8mm-2.9mm in height.

[0015] Preferably, the slag bag has dimensions of 20mm-28mm in length, 18mm-25mm in width, and 8-15mm in height.

[0016] The advantages of this utility model are as follows:

[0017] This invention proposes a casting device for a magnesium alloy head-up display bracket for Hongqi HUD products in new energy vehicles. The mold is used for magnesium alloy casting. Through a unique flow channel design and selection of flow channel thickness and width ranges, combined with a unique bridging structure, the shrinkage ratio of the product is effectively guaranteed. During production, the stability of the product dimensions can be well controlled. Compared with traditional technology, this invention can significantly reduce the phenomenon of material flying during the production of Hongqi HUD products, greatly reduce safety hazards, and improve production efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0020] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.

[0021] In the above figures, the figure numbers indicate the following:

[0022] 1 body;

[0023] 2. Material cylinder;

[0024] 3. First flow channel;

[0025] 4. Second flow channel;

[0026] 5. Third flow channel;

[0027] 6. Bridge construction;

[0028] 7 pieces of trash;

[0029] 8. Exhaust system. Detailed Implementation

[0030] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments and accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0031] Unless otherwise defined, all technical and scientific terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used in the detailed description is for the purpose of describing particular embodiments only and is not intended to limit the invention; the terms “comprising” and “having” and any variations thereof in the specification, claims and foregoing description of the invention are intended to cover non-exclusive inclusion.

[0032] In the description of the specific embodiments of this utility model, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly defined.

[0033] In this invention, the reference to "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this invention. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described in this invention can be combined with other embodiments.

[0034] In the description of this utility model embodiment, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, in this utility model, the character " / " generally indicates that the preceding and following related objects have an "or" relationship.

[0035] The embodiments of the present invention will be described in more detail below through examples. It should be noted that the embodiments of the present invention are not limited to these examples.

[0036] In one specific embodiment, such as Figure 1 As shown, a casting device for a magnesium alloy head-up display bracket for new energy vehicles includes a body 1, a barrel 2, a first flow channel 3, a second flow channel 4, a third flow channel 5, several slag bags 7 and an exhaust system 8; it also includes a bridging device 6.

[0037] The material cylinder 2 is connected to the first flow channel 3, the second flow channel 4, and the third flow channel 5;

[0038] The first end of the first flow channel 3 is connected to the material cylinder 2, and the second end is connected to the lower first end of the body 1;

[0039] The first end of the second flow channel 4 is connected to the material cylinder 2, and the second end is connected to the lower middle part of the body 1;

[0040] The first end of the third flow channel 5 is connected to the material cylinder 2, and the second end is connected to the lower second end of the body 1;

[0041] The exhaust system 8 is connected to the main body 1, and several slag bags 7 are set at the connection between the exhaust system 8 and the main body 1;

[0042] The first end of the bridge 6 is connected to the first end on the upper side of the main body 1, and the second end is connected to the second end on the upper side of the main body 1.

[0043] In this embodiment, the exhaust system 8 includes an exhaust plate and an exhaust duct. The exhaust duct is connected to the edge of the main body, and the exhaust plate is connected to the exhaust duct. The slag bag 7 is located at the connection between the exhaust duct and the main body.

[0044] In this embodiment, the barrel 2 is used for the inflow of molten magnesium. The first flow channel 3, the second flow channel 4 and the third flow channel 5 respectively transfer the molten magnesium in the barrel 2 to the main body 1 and are used to form the Hongqi HUD product. The main body is provided with multiple exhaust channels to discharge the gas and part of the molten magnesium. The purpose of the exhaust channels and exhaust plates is to reduce the flow rate of the molten magnesium and prevent the molten magnesium from splashing out and damaging the mold or causing personal injury.

[0045] In this embodiment, the function of the bridge 6 is to prevent product deformation and improve product forming. During the die casting and cooling process, the deformation caused by product cooling shrinkage is contained by the bridge 6. The bridge 6 effectively fixes the two corners at the end of the product that have widened or narrowed due to cooling. The development of this solution saves the investment of a shaping equipment for product manufacturing, thereby reducing costs and improving economic efficiency.

[0046] In this embodiment, the width of the first flow channel 3 is 20mm-30mm and the thickness is 10mm-20mm; the width of the second flow channel 4 is 40mm-60mm and the thickness is 20mm-30mm; and the width of the third flow channel 5 is 20mm-30mm and the thickness is 10mm-20mm.

[0047] In this embodiment, the dimensions of the bridge 6 are 300mm in length, 20mm in width, and 2mm in height.

[0048] In this embodiment, the dimensions of the slag bag 7 are 25mm in length, 20mm in width, and 10mm in height.

[0049] It should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A casting apparatus for a magnesium alloy head-up display bracket for new energy vehicles, comprising a body, a barrel, a first flow channel, a second flow channel, a third flow channel, several slag bags, and an exhaust system; characterized in that, It also includes building bridges; The material cylinder is connected to the first flow channel, the second flow channel, and the third flow channel; The first end of the first flow channel is connected to the material cylinder, and the second end is connected to the lower first end of the body; The first end of the second flow channel is connected to the material cylinder, and the second end is connected to the lower middle part of the body; The first end of the third flow channel is connected to the material cylinder, and the second end is connected to the lower second end of the body; The exhaust system is connected to the main body, and a plurality of slag bags are disposed at the connection between the exhaust system and the main body; The first end of the bridge is connected to the first end on the upper side of the main body, and the second end is connected to the second end on the upper side of the main body.

2. The casting device for the magnesium alloy head-up display bracket for new energy vehicles according to claim 1, characterized in that, The width of the first flow channel is 20mm-30mm and the thickness is 10mm-20mm; the width of the second flow channel is 40mm-60mm and the thickness is 20mm-30mm; the width of the third flow channel is 20mm-30mm and the thickness is 10mm-20mm.

3. The casting device for the magnesium alloy head-up display bracket for new energy vehicles according to claim 1, characterized in that, The dimensions of the bridge are 280mm-320mm in length, 15mm-30mm in width, and 1.8mm-2.9mm in height.

4. The casting device for the magnesium alloy head-up display bracket for new energy vehicles according to claim 1, characterized in that, The dimensions of the slag bag are 20mm-28mm in length, 18mm-25mm in width, and 8-15mm in height.