A small prefabricated component production line with high productivity

Abstract

The utility model discloses a small prefabricated component production line with high production rate, which comprises a supporting frame, a storage barrel, a prefabricated template and a scraper plate. The storage barrel is arranged on the top of the supporting frame, and the prefabricated template is arranged on the bottom of the storage barrel. The bottom of the prefabricated template is provided with a conveying part. The scraper plate is arranged on the top of the prefabricated template and is used for scraping the material. The top of the scraper plate is provided with a moving assembly for moving the scraper plate. The top of the scraper plate is also provided with a limiting assembly for limiting the moving direction of the scraper plate. When in use, the prefabricated template is first placed on the top of the conveying part. The prefabricated template is driven to the bottom of the storage barrel by the conveying part. The material in the storage barrel is conveyed to the inside of the prefabricated template. The material on the prefabricated template is scraped flat by the scraper plate driven by the moving assembly, so that the concave-convex unevenness of the prefabricated component produced can be avoided.

Description

Technical Field

[0001] This utility model relates to the field of precast component production technology, and in particular to a high-productivity small precast component production line. Background Technology

[0002] Small precast component production line: This production line is designed specifically for small precast concrete components (such as curbs, paving bricks, trench covers and small wall panels) and features automation.

[0003] Traditional precast component production lines mainly consist of three core parts: precast formwork, concrete conveying mechanism, and formwork conveying mechanism. First, the precast formwork is transported to the pouring station by the formwork conveying mechanism. After the concrete is poured by the concrete conveying mechanism, the formwork is removed and left to solidify. However, the height of the concrete inside the precast formwork varies, resulting in an uneven surface on the solidified precast component. Therefore, this solution proposes a high-productivity small-scale precast component production line to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-productivity small-scale prefabricated component production line to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-productivity small-scale precast component production line, comprising:

[0006] Support frame;

[0007] A storage bin, which is mounted on top of the support frame;

[0008] A precast template is provided at the bottom of a storage hopper, and a conveying component is provided at the bottom of the precast template.

[0009] A scraper is provided on top of the precast template. The scraper is used to level the material. A moving component for moving the scraper position is provided on the top of the scraper. A limiting component for limiting the scraper movement direction is provided on the top of the scraper. A positioning component is provided at the bottom of the precast template.

[0010] Preferably, the conveying component includes a conveyor belt disposed at the bottom of the precast template, the conveyor belt being used to move the position of the precast template.

[0011] Preferably, the moving component includes a slider fixedly connected to the top of the scraper, and a threaded rod is threadedly connected to the middle of the slider.

[0012] Preferably, a geared motor is fixedly connected to one side of the support frame, and the threaded rod is fixedly connected to the output end of the geared motor.

[0013] Preferably, a fixed bearing is provided at the connection between the support frame and the threaded rod, and the fixed bearing is used to fix the position of the threaded rod.

[0014] Preferably, the limiting component includes a limiting block fixedly connected to the top of the scraper, a limiting rod inserted through the middle of the limiting block, and the two ends of the limiting rod fixedly connected to the inner walls of the two sides of the support frame, respectively.

[0015] Preferably, the positioning component includes a support block fixedly connected to the inner wall of one side of the support frame, and a blocking block is fixedly connected to the top of the support block.

[0016] The technical effects and advantages of this utility model are as follows:

[0017] This utility model, through the design of a scraper, a moving component, a limiting component, and a positioning component, first places the precast template on top of the conveyor, and then the conveyor moves the precast template to the bottom of the storage hopper, conveying the material inside the storage hopper into the interior of the precast template. The moving component then drives the scraper to smooth the material on the precast template, thus preventing unevenness in the produced precast components. Attached Figure Description

[0018] Figure 1 This is one of the three-dimensional structural schematic diagrams of this utility model;

[0019] Figure 2 This is the second three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 3 This is a side view of the structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of this utility model from below.

[0022] In the diagram: 1. Support frame; 2. Storage hopper; 3. Precast template; 4. Conveyor belt; 5. Scraper; 6. Moving component; 601. Fixed bearing; 602. Threaded rod; 603. Slider; 604. Gear motor; 7. Limiting component; 701. Limiting rod; 702. Limiting block; 8. Positioning component; 801. Blocking block; 802. Support block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-4 The illustrated high-productivity small-scale precast component production line includes:

[0025] Support frame 1;

[0026] Storage bin 2 is located on top of support frame 1;

[0027] Precast template 3 is set at the bottom of storage hopper 2, and a conveying component is provided at the bottom of precast template 3;

[0028] Scraper 5 is set on the top of the precast template 3. Scraper 5 is used to scrape the material. A moving component 6 for moving the position of scraper 5 is set on the top of scraper 5. A limiting component 7 for limiting the moving direction of scraper 5 is set on the top of scraper 5. A positioning component 8 is set on the bottom of precast template 3.

[0029] It should be noted that the storage hopper 2 is set on top of the support frame 1, and the output port of the storage hopper 2 is inserted and connected to the top of the support frame 1. A valve is set at the output end of the storage hopper 2 to control the discharge of materials from the storage hopper 2. A stirring mechanism is set on the storage hopper 2, which consists of a motor, a stirring shaft, and stirring blades. In use, the motor drives the stirring shaft to rotate, and the stirring shaft drives the stirring blades to stir inside the storage hopper 2. A forming cavity is opened on the top of the precast template 3. In use, the material is input into the precast template 3 and the precast component is formed through the forming cavity. In use, the precast template 3 is first placed on top of the conveyor, and the conveyor moves the precast template 3 to the bottom of the storage hopper 2. The material inside the storage hopper 2 is then transported to the inside of the precast template 3. The moving component 6 drives the scraper 5 to scrape the material on the precast template 3 to prevent unevenness in the produced precast component.

[0030] Specifically, the conveying component includes a conveyor belt 4 set at the bottom of the precast template 3, which is used to move the position of the precast template 3.

[0031] It should be noted that the conveyor belt 4 consists of a drive roller, a power mechanism, a belt, and a driven roller. In use, the drive roller is driven to rotate by the power mechanism, and the belt is driven to move by the drive roller.

[0032] Specifically, the moving component 6 includes a slider 603 fixedly connected to the top of the scraper 5, a threaded rod 602 threadedly connected to the middle of the slider 603, a reduction motor 604 fixedly connected to one side of the support frame 1, the threaded rod 602 fixedly connected to the output end of the reduction motor 604, and a fixed bearing 601 provided at the connection between the support frame 1 and the threaded rod 602, the fixed bearing 601 being used to fix the position of the threaded rod 602.

[0033] It should be noted that the fixed bearing 601 is an existing ball bearing. The support frame 1 and the threaded rod 602 are connected by the fixed bearing 601, so that the position of one end of the threaded rod 602 is fixed without affecting the rotation of the threaded rod 602. The geared motor 604 is an integrated device of motor and reducer. It reduces the output speed and increases the torque through the transmission structure of gears, worm gears and other transmission structures to meet the equipment's requirements for precise control of power and speed.

[0034] Specifically, the limiting component 7 includes a limiting block 702 fixedly connected to the top of the scraper 5, a limiting rod 701 inserted through the middle of the limiting block 702, and the two ends of the limiting rod 701 fixedly connected to the inner walls on both sides of the support frame 1.

[0035] It should be noted that the limiting rod 701 is parallel to the threaded rod 602, and both the limiting block 702 and the slider 603 are fixedly connected to the scraper 5. Thus, the scraper 5 is restricted by two fixed and parallel rods, preventing the scraper 5 from rotating. When the position of the scraper 5 needs to be moved, the threaded rod 602 is rotated by the reduction motor 604, and the threaded rod 602 drives the slider 603, which is threaded to it and cannot rotate, to move. The moving slider 603 then drives the scraper 5 to move.

[0036] Specifically, the positioning component 8 includes a support block 802 fixedly connected to the inner wall of one side of the support frame 1, and a blocking block 801 fixedly connected to the top of the support block 802.

[0037] It should be noted that the support block 802 is located at the bottom of the conveyor belt 4. The support block 802 prevents the precast template 3 from moving downward when the scraper 5 scrapes the top of the precast template 3. The horizontal longitudinal section of the blocking block 801 is set as a right-angled triangle. When the scraper 5 scrapes one side of the precast template 3, the precast template 3 is in contact with one right-angled side of the blocking block 801, preventing the precast template 3 from moving randomly due to the scraper 5.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-productivity small-scale precast component production line, characterized in that, include: Support frame (1); Storage bin (2), the storage bin (2) is set on top of support frame (1); Precast template (3), the precast template (3) is set at the bottom of the storage bucket (2), and the bottom of the precast template (3) is provided with a conveying component; The scraper (5) is set on the top of the precast template (3). The scraper (5) is used to scrape the material. The top of the scraper (5) is provided with a moving component (6) for moving the position of the scraper (5). The top of the scraper (5) is provided with a limiting component (7) for limiting the moving direction of the scraper (5). The bottom of the precast template (3) is provided with a positioning component (8).

2. The high-productivity small-scale prefabricated component production line according to claim 1, characterized in that, The conveying component includes a conveyor belt (4) disposed at the bottom of the precast template (3), the conveyor belt (4) being used to move the position of the precast template (3).

3. The high-productivity small-scale prefabricated component production line according to claim 1, characterized in that, The moving component (6) includes a slider (603) fixedly connected to the top of the scraper (5), and a threaded rod (602) is threadedly connected to the middle of the slider (603).

4. The high-productivity small-scale prefabricated component production line according to claim 3, characterized in that, A geared motor (604) is fixedly connected to one side of the support frame (1), and the threaded rod (602) is fixedly connected to the output end of the geared motor (604).

5. A high-productivity small-scale prefabricated component production line according to claim 4, characterized in that, A fixed bearing (601) is provided at the connection between the support frame (1) and the threaded rod (602), and the fixed bearing (601) is used to fix the position of the threaded rod (602).

6. The high-productivity small-scale prefabricated component production line according to claim 1, characterized in that, The limiting component (7) includes a limiting block (702) fixedly connected to the top of the scraper (5), a limiting rod (701) is inserted through the middle of the limiting block (702), and the two ends of the limiting rod (701) are fixedly connected to the inner walls on both sides of the support frame (1).

7. A high-productivity small-scale prefabricated component production line according to claim 1, characterized in that, The positioning component (8) includes a support block (802) fixedly connected to the inner wall of one side of the support frame (1), and a blocking block (801) is fixedly connected to the top of the support block (802).

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