Automatic oiling and packaging production equipment for alloy single sheet

Abstract

The utility model discloses a kind of alloy single sheet automatic oiling packaging production equipment in the field of metal processing equipment, including roller way structure, the roller way structure is sequentially spaced apart with feeding device, spraying device, stacking paper stacking device, rust-proof film packaging device, tray adding device, bundling device, labeling device and discharging device from arbitrary end along the direction of conveyance;Further including control system, the control system real-time acquisition of each device Working information and send control signal to each device;Special finished plate material is effectively combined together with oiling, stacking, weighing, rust-proof packaging, tray, labeling and other processes to form production line, it can be whole-process continuous production, process combination or single-process production can also be used, on the basis of guaranteeing plate processing quality, greatly improve processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of metal processing equipment, and in particular to an automatic oiling and packaging production equipment for alloy single sheets. Background Technology

[0002] With the continuous development of China's aerospace, manufacturing, and basic industries, the demand for special plates such as high-temperature alloys, special stainless steel, corrosion-resistant alloys, high-strength steel, and titanium alloys is constantly evolving towards higher homogeneity, higher performance, higher stability, and greater personalization, resulting in a sustained increase in market demand.

[0003] Oiling and packaging of finished sheets are crucial processes in the processing of special alloy sheets. Existing special sheet production lines have low levels of equipment and automation, resulting in numerous problems in processes such as oiling, stacking, weighing, rust-proofing packaging, boxing, and labeling of finished sheets, which fail to meet production and user needs.

[0004] The specific problems are as follows: 1. Each process is produced independently without organic integration. Finished boards need to be hoisted multiple times between processes, damaging the surface quality of the finished boards, reducing yield, increasing production costs, and significantly impacting product value. 2. Surface oiling is done manually, resulting in poor oiling quality and uneven coating. Localized rust appears on the finished boards after shipment, leading to product disputes. 3. Stacking and packaging are done manually, resulting in poor appearance quality and easy damage during shipment. 4. All processes are manually operated, leading to high labor intensity and poor working conditions for workers. Utility Model Content

[0005] To overcome the shortcomings of existing technologies, the technical problem to be solved by this utility model is: how to improve the efficiency and quality of the processing of special alloy plates.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] The automatic oiling and packaging production equipment for alloy single sheet includes a roller conveyor structure, which is provided with a feeding device, a spraying device, a stacking and folding device, a rust-proof film packaging device, a pallet adding device, a bundling device, a labeling device, and a discharging device in sequence and at intervals along the conveying direction from any end; it also includes a control system, which collects the working information of each device in real time and sends control signals to each device.

[0008] Furthermore, the aforementioned feeding device includes a stacking platform, and a gantry-type suction cup is provided above the aforementioned roller conveyor structure. The gantry-type suction cup is used to transport the alloy sheet on the stacking platform to the aforementioned roller conveyor structure.

[0009] Furthermore, the aforementioned spraying device includes an atomizing oil coating system disposed above the roller conveyor structure, and a recovery structure for recovering oil is also provided at the upper end of the roller conveyor structure.

[0010] Furthermore, the aforementioned paper stacking device includes a paper covering device, a vacuum stacking device, and a weighing device.

[0011] Furthermore, the aforementioned rust-proof film packaging device includes a robotic arm equipped with a friction wheel mechanism, on which the rust-proof film is wound; the robotic arm drives the friction wheel mechanism to move circumferentially along the stack, so that the rust-proof film is wound around the outside of the stack.

[0012] Furthermore, the aforementioned pallet adding device includes a lower pallet gripping structure and an upper pallet gripping and placing mechanism.

[0013] Furthermore, the aforementioned bundling device includes a strapping machine, which is used to bundle the pallet stack from all directions.

[0014] Furthermore, the labeling device described above includes an automatic printing structure and a labeling structure.

[0015] Furthermore, the aforementioned discharge device includes a chain conveyor structure.

[0016] The beneficial effects of this utility model are:

[0017] This utility model effectively combines the processes of oiling, stacking, weighing, rust-proofing packaging, palletizing, and labeling of special finished sheet materials into a production line. It can be used for continuous production throughout the entire process, or for production using process combinations or single processes. While ensuring the quality of sheet material processing, it greatly improves processing efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main view of this utility model;

[0019] Figure 2 This is a top view of the present invention;

[0020] Figure 3 This is a schematic diagram of the feeding device of this utility model;

[0021] Figure 4 This is a schematic diagram of the paper stacking device of this utility model;

[0022] Figure 5 This is a schematic diagram of the rust-proof film packaging device of this utility model;

[0023] Figure 6 This is a schematic diagram of the tray adding device of this utility model;

[0024] Figure 7 This is a schematic diagram of the labeling device of this utility model;

[0025] The diagram is labeled as follows: 1-roller conveyor structure, 2-feeding device, 3-spraying device, 4-stacking and stacking paper device, 5-rust-proof film packaging device, 6-pallet adding device, 7-labeling device, 21-stacking platform, 22-gantry suction cup, 31-atomizing oiling system, 41-vacuum stacking device, 42-paper covering device, 51-robotic arm, 52-friction wheel mechanism, 61-upper pallet gripping and placing mechanism, 62-lower pallet gripping structure. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings.

[0027] like Figure 1 , Figure 2 As shown in the embodiment of this application, an automatic oiling and packaging production equipment for alloy single sheet metal is proposed, including a roller conveyor structure 1. The roller conveyor structure 1 is provided with a feeding device 2, a spraying device 3, a stacking and folding paper device 4, a rust-proof film packaging device 5, a pallet adding device 6, a bundling device, a labeling device 7, and a discharging device in sequence and at intervals along the conveying direction from any end. It also includes a control system, which collects the working information of each device in real time and sends control signals to each device.

[0028] First of all, it should be stated that by effectively combining the processes of oiling, stacking, weighing, rust-proofing packaging, palletizing, and labeling of special finished boards into a production line, it is possible to carry out continuous production throughout the entire process, or to adopt process combination or single-process production. While ensuring the quality of board processing, it greatly improves processing efficiency.

[0029] Specifically, the aforementioned feeding device 2 includes a stacking platform 21, and a gantry-type suction cup 22 is installed above the aforementioned roller conveyor structure 1. The gantry-type suction cup 22 is used to transport the alloy single sheets on the stacking platform 21 to the aforementioned roller conveyor structure 1. The stacking platform 21 is fixed, and the gantry-type suction cup 22 adopts a dual-axis structure with Y-axis and Z-axis. Both axes are driven by servo motors connected to reducers to achieve precise positioning. The Y-axis travel covers the feeding area; the Z-axis is responsible for lifting and lowering actions. A vacuum suction cup assembly is installed at the end of the Z-axis, and each suction cup pipeline is equipped with a solenoid valve. A laser rangefinder is installed at the end of the Z-axis to detect the actual height of the stacked sheets.

[0030] The aforementioned spraying device 3 includes an atomizing oil coating system 31 disposed above the roller conveyor structure 1. The upper end of the roller conveyor structure 1 is also equipped with a recovery structure for recovering oil. The atomizing oil coating system 31, with its recovery structure, is used to spray rust-preventive oil onto the upper surface of the sheet metal and can recover excess oil. The spraying flow rate and nozzle direction are adjustable to ensure uniform oil application on the sheet metal surface. Automatic spraying operations can be performed according to the length and width of the finished sheet metal. The recovery structure is specifically an oil receiving trough disposed below the atomizing oil coating system 31.

[0031] The aforementioned stacking and paper-stacking device 4 includes a paper-covering device 42, a vacuum stacking device 41, and a weighing device. The paper-covering device 42 is a conventional stacking paper-covering machine that adds rust-proof paper sheets to the surface of the board material, achieving sheet protection between layers during stacking. It is controlled by a servo system and performs reciprocating paper-covering. The stacking device is used to transfer the board material from individual sheets on the roller conveyor structure 1 to the stacking rack for stacking, and works in conjunction with the paper-covering device 42 during the stacking process. The weighing system adopts a modular weighing method, using a three-stage commercial trade settlement scale.

[0032] The aforementioned rust-proof film packaging device 5 includes a robotic arm 51, which is equipped with a friction wheel mechanism 52. The friction wheel mechanism 52 is wound with rust-proof film. The robotic arm 51 drives the friction wheel mechanism 52 to move circumferentially along the stack of boards, so that the rust-proof film is wrapped around the outside of the stack. The friction wheel mechanism 52 allows for adjustable tension and damping of the wrapping film. Precise positioning, variable frequency speed control, and slow start-stop ensure the stability and accuracy of the wrapping film. The clamping and cutting mechanisms on the robotic arm 51 are used for film application and cutting operations.

[0033] The aforementioned pallet adding device 6 includes a lower pallet gripping structure 62 and an upper pallet gripping and placing mechanism 61. Specifically, it consists of upper and lower pallet storage units, upper and lower pallet gripping and handling devices, and a stack transport roller conveyor. During operation, the entire stack of boards is placed on the upper surface of the lower pallet, and simultaneously the upper pallet is placed on the upper surface of the entire stack of boards. The pallet storage unit is used to store the upper and lower pallets, which are stacked in a forward and reverse order. The lower pallet gripping structure 62 and the upper pallet gripping and placing mechanism 61 are used for adding upper and lower pallets to the boards. They consist of gripping and moving mechanisms. The lower pallet gripping structure 62 can position the stack, and when placing the upper pallet, the position of the upper surface of the product can be sensed in real time through corresponding sensor devices.

[0034] The aforementioned bundling device includes a strapping machine, which is used to bundle pallets from all directions. The strapping machine is an existing type of strapping machine, specifically composed of a main frame, a strapping head, a tape reel, a tape path, a storage system, etc.

[0035] The labeling device 7 described above includes an automatic printing structure and a labeling structure. It is used for automatic label printing and labeling (two-point labeling) operations, and simultaneously performs gross weight weighing. It consists of a label printer and a labeling robot 51, employing real-time printing and labeling, with automatic label printing and application (two-point labeling). The labels are self-adhesive labels. The discharge device described above includes a chain conveyor structure.

[0036] In summary, this utility model proposes an automatic oiling and packaging production equipment for alloy single-sheet plates. It effectively combines the processes of oiling, stacking, weighing, rust-proof packaging, palletizing, and labeling of special finished steel sheets into a production line. This allows for continuous production throughout the entire process, as well as combined or single-process production. It improves production quality, efficiency, and safety. The production line features a high degree of automation, flexible production organization, simple and reliable operation, and easy maintenance. It can be widely applied in the special steel plate production field of the metallurgical industry and has broad prospects for promotion both internally and externally.

Claims

1. An automatic oiling and packaging production equipment for alloy single sheets, characterized in that, The system includes a roller conveyor structure (1), which is provided with a feeding device (2), a spraying device (3), a stacking and folding paper device (4), a rust-proof film packaging device (5), a pallet adding device (6), a bundling device, a labeling device (7), and a discharging device in sequence along the conveying direction from any end; it also includes a control system, which collects the working information of each device in real time and sends control signals to each device.

2. The automatic oiling and packaging production equipment for alloy single sheets according to claim 1, characterized in that, The feeding device (2) includes a stacking platform (21), and a gantry suction cup (22) is provided above the roller conveyor structure (1). The gantry suction cup (22) is used to transport the alloy single sheet on the stacking platform (21) to the roller conveyor structure (1).

3. The automatic oiling and packaging production equipment for alloy single sheets according to claim 1, characterized in that, The spraying device (3) includes an atomizing oil coating system (31) disposed above the roller structure (1), and the upper end of the roller structure (1) is also provided with a recovery structure for recovering oil.

4. The automatic oiling and packaging production equipment for alloy single sheets according to claim 1, characterized in that, The stacking and stacking device (4) includes a paper covering device (42), a vacuum stacking device (41), and a weighing device.

5. The automatic oiling and packaging production equipment for alloy single sheets according to claim 1, characterized in that, The anti-rust film packaging device (5) includes a robot (51), which is equipped with a friction wheel mechanism (52) and the friction wheel mechanism (52) is wrapped with anti-rust film. The robot (51) drives the friction wheel mechanism (52) to move around the pallet stack, so that the anti-rust film is wrapped around the outside of the pallet stack.

6. The automatic oiling and packaging production equipment for alloy single sheets according to claim 1, characterized in that, The pallet adding device (6) includes a lower pallet gripping structure (62) and an upper pallet gripping and placing mechanism (61).

7. The automatic oiling and packaging production equipment for alloy single sheets according to claim 1, characterized in that, The bundling device includes a strapping machine, which is used to bundle the pallets from all directions.

8. The automatic oiling and packaging production equipment for alloy single sheets according to claim 1, characterized in that, The labeling device (7) includes an automatic printing structure and a labeling structure.

9. The automatic oiling and packaging production equipment for alloy single sheets according to claim 1, characterized in that, The discharge device includes a chain conveyor structure.

Images