A cleaning return device
By designing a cleaning and return material return device, the problem of material adhesion during belt transportation was solved, realizing automated cleaning and transportation, and improving equipment operating efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENGSHUI YONGQUAN MACHINERY TECHNOLOGY CO LTD
- Filing Date
- 2025-07-22
- Publication Date
- 2026-06-26
AI Technical Summary
In existing technologies, materials often stick to the belt during transportation, causing equipment malfunctions, making removal difficult, and impacting production efficiency and the environment.
A cleaning return and return device was designed, including a cleaning box shell, a belt cleaning mechanism and a waste conveying mechanism. The device removes sticky materials through belt leveling components and cleaning plates, and uses a drive motor to drive the chain conveyor belt to automatically transport waste materials, thereby achieving automated cleaning.
It effectively removes residual materials from the conveyor belt, reduces safety hazards for workers, maintains a clean working environment, and improves the operating efficiency and safety of the transportation equipment.
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Figure CN224410537U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transportation machinery, and in particular to a sweeping return material return device. Background Technology
[0002] The transportation machinery sector primarily involves various equipment and systems used for material handling, transportation, and conveying, including belt conveyors, elevators, stacker-reclaimers, and other similar equipment. These machines are widely used in industries such as mining, metallurgy, construction, and logistics for the efficient transport of bulk materials. A cleaning return device is a piece of equipment used in conveyor systems, typically to clean residual material from the conveyor belt, preventing material accumulation and ensuring the normal operation of the transportation equipment. These devices improve system efficiency by cleaning residual material from the return belt. The connection between the transportation machinery sector and cleaning return devices lies in the fact that cleaning return devices are crucial components in transportation machinery, ensuring the smooth operation of the conveying system and preventing material waste and equipment failure.
[0003] The working principle of a sweeping return material return device is to remove residual material from the conveyor belt using physical or mechanical means by sweeping devices installed on the return section of the conveyor belt. These devices typically include tools such as scrapers, brushes, or blades, which operate along the return section of the conveyor belt to remove adhering residual material. The design of the sweeping device takes into account factors such as the type of material, the speed of the conveyor belt, and the operating environment to ensure that the sweeping effect does not affect the normal operation of the conveyor belt. The sweeping return material return device can effectively reduce material waste, reduce conveyor belt wear, and ensure the efficient operation of the conveying system.
[0004] In the belt conveyor industry, material accumulation on belts is a common problem. During belt transportation, transported materials, as well as dust and debris, can adhere to the belt, severely hindering normal equipment operation and reducing production efficiency. This is especially true in complex environments such as mines, where accumulated material is often large, difficult to remove, and cannot be promptly transported away, leading to buildup and environmental pollution. Therefore, a cleaning and return material handling device is proposed to address these issues. Utility Model Content
[0005] To overcome the above deficiencies, this utility model provides a cleaning and return material device, which aims to improve the problem in the prior art where transported materials, dust, and slag stick to the belt during belt transportation, thus hindering the normal operation of the equipment.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a cleaning return material return device, including a cleaning box shell, two frames fixedly connected to the top of the cleaning box shell, a gathering block fixedly connected to the bottom of the cleaning box shell, a belt cleaning mechanism fixedly connected inside the cleaning box shell, and a waste conveying mechanism placed at the bottom of the gathering block.
[0007] The belt sweeping mechanism includes multiple mounting seats, which are fixedly connected to the outside of the sweeping box shell. A crossbeam is slidably connected inside the mounting seat, and a mounting beam is slidably connected to the outside of the crossbeam. Two clamping blocks are fixedly connected to the top of the mounting beam, and multiple cleaning plates are fixedly connected to the adjacent sides of the two clamping blocks. Multiple filling plates are fixedly connected to the adjacent sides of the mounting beam and the crossbeam. An adjusting guide shaft is fixedly connected to the top of the crossbeam, and a nut is provided on the outside of the adjusting guide shaft. An adjusting spring is fixedly connected between the nut and the top of the mounting seat. Two belt leveling assemblies are fixedly connected to the adjacent sides of the two frames, and an inner beam is fixedly connected inside the crossbeam.
[0008] As a further description of the above technical solution: the waste conveying mechanism includes two conveying shells, the tops of the two waste conveying mechanisms are located at the bottom of the gathering block, a conveying drive assembly is rotatably connected inside the conveying shells, a stabilizing shaft is rotatably connected to the adjacent side of the two conveying shells, a connecting rod is fixedly connected to the adjacent side of the two stabilizing shafts, multiple auxiliary conveying shafts are rotatably connected to the adjacent side of the two conveying shells, a chain conveyor belt is slidably connected to the outside of the multiple auxiliary conveying shafts, a scraper is fixedly connected to the adjacent side of the two chain conveyor belts, a base plate is fixedly connected to the adjacent side of the two conveying shells, and a gasket is fixedly connected to the bottom of the base plate;
[0009] As a further description of the above technical solution: the belt leveling assembly includes a fixed frame, a fixed frame is fixedly connected to the far side of the two frames, an auxiliary mounting frame is fixedly connected to the near side of the two fixed frames, a leveling guide shaft is internally threaded to the auxiliary mounting frame, a fixed bearing is fixedly connected to the bottom of the auxiliary mounting frame, a leveling wheel is rotatably connected to the inside of the two fixed bearings, and a top cover is slidably connected to the top of the cleaning box shell.
[0010] As a further description of the above technical solution: the conveying drive assembly includes a drive motor, the drive motor is fixedly connected to the front side of the conveying housing, the drive end of the drive motor is fixedly connected to a transmission wheel, the transmission wheel is fixedly connected to a linkage rod, the other end of the linkage rod is fixedly connected to another transmission wheel, a protective block is fixedly connected to the top of the front conveying housing, a motor adjustment clamp is fixedly connected to the drive motor and the side of the conveying housing that are close to each other, and a cover plate is fixedly connected to the left side of the two conveying housings;
[0011] As a further description of the above technical solution: the inside of the cleaning box shell is provided with an adjustment groove, and the outside of the crossbeam is slidably connected to the inside of the adjustment groove;
[0012] As a further description of the above technical solution: both the auxiliary conveying shaft and the transmission wheel are provided with receiving grooves, and the outer side of the chain conveyor belt is slidably connected to the inside of the receiving grooves;
[0013] As a further description of the above technical solution: the gathering block adopts a square funnel-shaped design, and the bottom of the gathering block corresponds to the top of the waste conveying mechanism;
[0014] As a further description of the above technical solution: the protective block has a protective groove inside, and the drive motor is externally fixedly connected inside the protective groove.
[0015] This utility model has the following beneficial effects:
[0016] 1. In this utility model, the belt leveling assembly fixed outside the frame organizes the belt to enter the cleaning box housing. Specifically, the auxiliary mounting bracket and the fixed bearing cooperate to provide the necessary installation position for the leveling wheel rotatably connected inside the two fixed bearings. At the same time, the leveling wheel combs the belt by rotating. After the belt enters the cleaning box housing, multiple belt cleaning mechanisms fixedly connected inside the cleaning box housing scrape and clean the belt. During this process, the belt cleaning mechanism can adjust the position of the nut threaded to the outside of the adjusting guide shaft to achieve the purpose of adjusting the position of the belt cleaning mechanism, thereby improving the practicality of the device.
[0017] 2. In this utility model, the waste material cleaned from the belt is guided by the outer shell of the cleaning box and the gathering block to fall onto the top of the waste conveying mechanism. Then, the drive motor fixed to the front side of the conveying shell is started. The drive motor drives the transmission wheel fixed to the drive motor to rotate. Then, through the linkage rod, it drives another transmission wheel to rotate. The two transmission wheels drive the chain conveyor belt located outside the crossbeam to slide, which in turn drives the multiple scrapers fixed outside the chain conveyor belt to slide, thereby realizing the automatic transportation of waste material, thereby eliminating safety hazards for workers and maintaining the cleanliness of the site environment. Attached Figure Description
[0018] Figure 1 This is a three-dimensional schematic diagram of a cleaning return material return device proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the connecting rod of a cleaning return material return device proposed in this utility model;
[0020] Figure 3 This is a schematic diagram of the top cover of a cleaning return material return device proposed in this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the filling sheet of a cleaning return material device proposed in this utility model.
[0022] Legend:
[0023] 1. Cleaning box outer shell; 2. Belt leveling assembly; 21. Fixing frame; 22. Auxiliary mounting frame; 23. Leveling guide shaft; 24. Fixed bearing; 25. Leveling wheel; 26. Top cover; 3. Frame; 4. Waste conveying mechanism; 41. Conveying shell; 42. Auxiliary conveying shaft; 43. Stabilizing shaft; 44. Chain conveyor belt; 45. Connecting rod; 46. Scraper; 47. Base plate; 48. Gasket; 5. Belt cleaning mechanism; 51. Mounting seat; 52. Adjusting spring; 53. Adjusting guide shaft; 54. Crossbeam; 55. Mounting beam; 56. Clamping block; 57. Cleaning plate; 58. Inner beam; 59. Filling plate; 6. Conveying drive assembly; 61. Drive motor; 62. Protective block; 63. Motor adjusting clamp; 64. Transmission wheel; 65. Linkage rod; 66. Cover plate; 7. Gathering block. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figure 1 , Figure 3 , Figure 4 This utility model provides an embodiment of a cleaning return material return device, including a cleaning box shell 1. The cleaning box shell 1 is the main external structure of the cleaning return material return device, mainly used to accommodate various internal cleaning and conveying mechanisms. Two frames 3 are fixedly connected to the top of the cleaning box shell 1. The frames 3 play the role of support and fixing devices in the cleaning return material return device. A gathering block 7 is fixedly connected to the bottom of the cleaning box shell 1. The gathering block 7 is located at the bottom of the cleaning box shell 1 and plays the role of gathering materials and guiding them into the waste material return device. The function of the conveying mechanism 4 is that the belt cleaning mechanism 5 is fixedly connected inside the cleaning box shell 1. The belt cleaning mechanism 5 is one of the core components of the cleaning return and return device, and is mainly used to clean the residual materials on the conveyor belt. The bottom of the gathering block 7 is equipped with the waste conveying mechanism 4. The waste conveying mechanism 4 is responsible for conveying the waste or residual materials cleaned by the belt cleaning mechanism 5 from the bottom of the cleaning box shell 1 to the processing area. The gathering block 7 adopts a square funnel-shaped design, and the bottom of the gathering block 7 corresponds to the top of the waste conveying mechanism 4.
[0026] The belt cleaning mechanism 5 includes multiple mounting seats 51, which are fixedly connected to the outside of the cleaning box shell 1 and can be slidably adjusted. Multiple mounting seats 51 are fixedly connected to the outside of the cleaning box shell 1. A crossbeam 54 is slidably connected inside the mounting seat 51, and a mounting beam 55 is slidably connected outside the crossbeam 54. The crossbeam 54 and the mounting beam 55 are slidably connected to adjust the cleaning position and force. Two clamping blocks 56 are fixedly connected to the top of the mounting beam 55, and multiple cleaning plates 57 are fixedly connected to the adjacent side of the two clamping blocks 56. The clamping blocks 56 are fixedly connected to the cleaning plates 57, which remove material by contacting the conveyor belt. Multiple filling plates 59 are fixedly connected to the adjacent side of the mounting beam 55 and the crossbeam 54. An adjusting guide shaft 53 is fixedly connected to the top of the crossbeam 54. A nut is provided on the outside of the adjusting guide shaft 53, and an adjusting spring 52 is fixedly connected between the nut and the top of the mounting seat 51. The adjusting guide shaft 53 and the adjusting spring 52 work together to adjust the cleaning force and position of the belt cleaning mechanism 5. The adjusting guide shaft 53 rotates and adjusts the crossbeam 54 of the cleaning mechanism to adjust the contact position of the cleaning belt, thereby precisely controlling the cleaning intensity and adapting to the cleaning needs of different materials. The filling plate 59 and the adjusting spring 52 help adjust the elasticity and clamping force of the cleaning mechanism to achieve a better cleaning effect. Two belt leveling components 2 are fixedly connected to the adjacent side of the two frames 3. The belt leveling components 2 are mainly used to ensure that the conveyor belt remains flat during transportation and avoid uneven distribution of materials on the conveyor belt. The inner beam 58 is fixedly connected inside the crossbeam 54. The cleaning box shell 1 has an adjustment groove inside, and the outside of the crossbeam 54 is slidably connected to the inside of the adjustment groove.
[0027] The belt leveling assembly 2 includes a fixed frame 21. The fixed frame 21 is fixedly connected to the far side of two frames 3, and an auxiliary mounting frame 22 is fixedly connected to the near side of the two fixed frames 21. A leveling guide shaft 23 is threadedly connected inside the auxiliary mounting frame 22. A fixed bearing 24 is fixedly connected to the bottom of the auxiliary mounting frame 22. Leveling wheels 25 are rotatably connected inside the two fixed bearings 24. A top cover 26 is slidably connected to the top of the cleaning box shell 1. The top cover 26 is installed on the top of the cleaning box shell 1 and is easily opened and closed via a sliding connection, serving to protect the internal components and prevent material leakage. The fixed frame 21 and the auxiliary mounting frame 22 together constitute the support part of this assembly. The leveling guide shaft 23 and the leveling wheels 25 achieve the leveling effect by adjusting the tension and direction of the conveyor belt, preventing the conveyor belt from bending or slipping, thereby improving transportation efficiency.
[0028] Reference Figure 1 , Figure 2 The waste conveying mechanism 4 includes two conveying housings 41, each housing a conveying drive assembly 6. Multiple auxiliary conveying shafts 42 are connected to the conveying housings 41 via a stabilizing shaft 43 to ensure stable operation of the chain conveyor belt 44. The tops of the two waste conveying mechanisms 4 are located at the bottom of the gathering block 7. The conveying drive assembly 6 is rotatably connected inside the conveying housings 41. A stabilizing shaft 43 is rotatably connected to adjacent sides of the two conveying housings 41. A connecting rod 45 is fixedly connected to adjacent sides of the two stabilizing shafts 43. Multiple auxiliary conveying shafts 42 are rotatably connected to adjacent sides of the two conveying housings 41. The chain conveyor belt 44 is slidably connected to the outside of the multiple auxiliary conveying shafts 42. Scrapers 46 are fixedly connected to adjacent sides of the two chain conveyor belts 44. A base plate 47 is fixedly connected to adjacent sides of the two conveying housings 41. The scraper 46 is used to further remove residual material and push the material to the end of the conveyor belt. The base plate 47 provides support for the entire conveying system, and a pad 48 is fixedly connected to the bottom of the base plate 47.
[0029] The conveying drive assembly 6 includes a drive motor 61, which is externally fixedly connected to the front side of the conveying housing 41. A transmission wheel 64 is fixedly connected to the drive end of the drive motor 61, and a linkage rod 65 is fixedly connected to the outside of the transmission wheel 64. Another transmission wheel 64 is fixedly connected to the other end of the linkage rod 65. A protective block 62 is fixedly connected to the top of the front conveying housing 41. The drive motor 61 drives the transmission wheel 64 through the linkage rod 65, thereby driving the movement of the chain conveyor belt 44. The protective block 62 is used to protect the drive motor 61 from the influence of the external environment and ensure the stability of the motor during long-term operation. The drive motor 61 and the conveyor housing 41 are fixedly connected to the same side of the motor adjustment clip 63. The motor adjustment clip 63 is used to adjust the installation position of the motor and maintain the accuracy and stability of the drive system. The left side of the two conveyor housings 41 is fixedly connected to the cover plate 66. The auxiliary conveyor shaft 42 and the transmission wheel 64 are both provided with receiving grooves. The external of the chain conveyor belt 44 is slidably connected to the inside of the receiving groove. The protective block 62 is provided with a protective groove. The external of the drive motor 61 is fixedly connected to the inside of the protective groove.
[0030] Working principle: The belt leveling assembly 2, fixed outside the frame 3, organizes the belt to enter the cleaning box housing 1. Specifically, the auxiliary mounting bracket 22 and the fixed bearing 24 cooperate to provide the necessary installation position for the leveling wheel 25, which is rotatably connected inside the two fixed bearings 24. At the same time, the leveling wheel 25 combs the belt by rotating. After the belt enters the cleaning box housing 1, multiple belt cleaning mechanisms 5 fixedly connected inside the cleaning box housing 1 scrape and clean the belt. During this process, the belt cleaning mechanism 5 can be adjusted by adjusting the position of the nut threaded to the outside of the adjusting guide shaft 53, thereby improving the practicality of the device.
[0031] The belt cleaning mechanism 5 is connected to the outside of the cleaning box shell 1 via the mounting base 51. The crossbeam 54, which is slidably connected inside the mounting base 51, serves as a crossbeam and provides necessary lateral support for the mounting beam 55, which is slidably connected to the outside of the crossbeam 54. At the same time, the two clamping blocks 56 fixed to the top of the mounting beam 55 and the cleaning plate 57 fixed to the side of the two clamping blocks 56 clean the outside of the belt so that the debris falls to the top of the subsequent waste conveying mechanism 4.
[0032] The waste material cleaned from the conveyor belt is guided by the cleaning box shell 1 and the gathering block 7 to fall onto the top of the waste conveying mechanism 4. Then, the drive motor 61 fixed to the front of the conveying shell 41 is started. The drive motor 61 drives the transmission wheel 64 fixed to the drive motor 61 to rotate. Then, through the linkage rod 65, another transmission wheel 64 is driven to rotate. The two transmission wheels 64 drive the chain conveyor belt 44 located outside the crossbeam 54 to slide, which in turn drives the multiple scrapers 46 fixed outside the chain conveyor belt 44 to slide, thereby realizing the automatic transportation of waste material, eliminating safety hazards for workers and maintaining the cleanliness of the site environment.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cleaning return material return device, comprising a cleaning box shell (1), characterized in that: Two frames (3) are fixedly connected to the top of the cleaning box shell (1), a gathering block (7) is fixedly connected to the bottom of the cleaning box shell (1), a belt cleaning mechanism (5) is fixedly connected inside the cleaning box shell (1), and a waste conveying mechanism (4) is placed at the bottom of the gathering block (7). The belt sweeping mechanism (5) includes multiple mounting seats (51), which are fixedly connected to the outside of the sweeping box shell (1). A crossbeam (54) is slidably connected inside the mounting seat (51), and a mounting beam (55) is slidably connected to the outside of the crossbeam (54). Two clamping blocks (56) are fixedly connected to the top of the mounting beam (55), and multiple cleaning plates (57) are fixedly connected to the adjacent side of the two clamping blocks (56). Multiple filling plates (59) are fixedly connected to the adjacent side of the mounting beam (55) and the crossbeam (54). An adjusting guide shaft (53) is fixedly connected to the top of the crossbeam (54), and a nut is provided on the outside of the adjusting guide shaft (53). An adjusting spring (52) is fixedly connected between the nut and the top of the mounting seat (51). Two belt leveling assemblies (2) are fixedly connected to the adjacent side of the two frames (3), and an inner beam (58) is fixedly connected inside the crossbeam (54).
2. The cleaning return material return device according to claim 1, characterized in that: The waste conveying mechanism (4) includes two conveying housings (41). The tops of the two waste conveying mechanisms (4) are located at the bottom of the gathering block (7). A conveying drive assembly (6) is rotatably connected inside the conveying housing (41). A stabilizing shaft (43) is rotatably connected to the adjacent side of the two conveying housings (41). A connecting rod (45) is fixedly connected to the adjacent side of the two stabilizing shafts (43). Multiple auxiliary conveying shafts (42) are rotatably connected to the adjacent side of the two conveying housings (41). A chain conveyor belt (44) is slidably connected to the outside of the multiple auxiliary conveying shafts (42). A scraper (46) is fixedly connected to the adjacent side of the two chain conveyor belts (44). A base plate (47) is fixedly connected to the adjacent side of the two conveying housings (41). A gasket (48) is fixedly connected to the bottom of the base plate (47).
3. The cleaning return material return device according to claim 1, characterized in that: The belt leveling assembly (2) includes a fixed frame (21). The two frames (3) are fixedly connected to the far side of the fixed frame (21). The two fixed frames (21) are fixedly connected to the near side of the fixed frame (21). The auxiliary mounting frame (22) is internally threaded with a leveling guide shaft (23). The bottom of the auxiliary mounting frame (22) is fixedly connected with a fixed bearing (24). The two fixed bearings (24) are internally rotatably connected with leveling wheels (25). The top of the cleaning box shell (1) is slidably connected with a top cover (26).
4. The cleaning return material return device according to claim 2, characterized in that: The conveying drive assembly (6) includes a drive motor (61), which is fixedly connected to the front side of the conveying housing (41). A transmission wheel (64) is fixedly connected to the drive end of the drive motor (61), and a linkage rod (65) is fixedly connected to the outside of the transmission wheel (64). Another transmission wheel (64) is fixedly connected to the other end of the linkage rod (65). A protective block (62) is fixedly connected to the top of the front conveying housing (41). A motor adjustment clamp (63) is fixedly connected to the side of the drive motor (61) and the conveying housing (41). A cover plate (66) is fixedly connected to the left side of the two conveying housings (41).
5. The cleaning return material return device according to claim 1, characterized in that: The cleaning box shell (1) has an adjustment groove inside, and the crossbeam (54) is slidably connected to the inside of the adjustment groove.
6. The cleaning return material return device according to claim 4, characterized in that: The auxiliary conveying shaft (42) and the transmission wheel (64) are both provided with receiving grooves, and the outer side of the chain conveyor belt (44) is slidably connected to the inside of the receiving grooves.
7. The cleaning return material return device according to claim 1, characterized in that: The gathering block (7) adopts a square funnel-shaped design, and the bottom of the gathering block (7) corresponds to the top of the waste conveying mechanism (4).
8. A cleaning return material return device according to claim 4, characterized in that: The protective block (62) has a protective groove inside, and the drive motor (61) is externally fixedly connected to the inside of the protective groove.