Integrated winding mechanism for electronic wire production

Abstract

The utility model relates to electronic wire production technical field discloses an integrated winding mechanism for electronic wire production, including protection box, the protection box bottom side is installed with line comb through support, the line comb rear side is provided with cutting assembly, the protection box left side inner wall is fixedly connected with the roll axle, the roll axle middle part outer wall is fixedly connected with the limit ring, the limit ring bottom side is linked with the protection box through the fixed support, the limit ring left side is provided with transmission assembly, the roll axle one end is connected with connecting piece no.

Description

Technical Field

[0001] This utility model relates to the field of electronic wire production technology, and in particular to an integrated winding mechanism for electronic wire production. Background Technology

[0002] Electronic wire is a type of internal wiring in electrical equipment. It primarily carries low-voltage electricity and is different from cables, which fall under the category of high-voltage electricity. Electronic wires on the market are divided into three series: UL standard, 3C standard, and VDE standard. Wires measured in AWG are generally UL standard, while those measured in square millimeters are generally 3C or VDE standard. Domestic electronic wire manufacturers mainly focus on the 3C and UL standards.

[0003] Most existing electronic wires are wound manually, which results in low winding efficiency and high winding costs. Although there are electronic wire winding devices on the market, they are limited to winding. In electronic wire production, workers still need to manually cut and untie the wires. Furthermore, since the cutting is done manually, large errors are inevitable. In order to address this technical problem, this application proposes an integrated winding mechanism for electronic wire production. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an integrated winding mechanism for electronic wire production. This winding mechanism can achieve simultaneous completion of electronic wire winding and wrapping, eliminating intermediate transfer steps, improving production efficiency, and thus reducing factory production costs.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An integrated winding mechanism for electronic wire production includes a protective box. A wire comber is mounted on the bottom side of the protective box via a bracket. A cutting assembly is disposed on the rear side of the wire comber. A roller is fixedly connected to the inner left wall of the protective box. A limit ring is fixedly connected to the outer wall of the middle part of the roller. The bottom side of the limit ring is connected to the protective box via a fixed bracket. A transmission assembly is disposed on the left side of the limit ring. A connector one is slidably connected to one end of the roller. A connector two is slidably connected to the other end of the roller. A plurality of push-out blocks are fixedly connected to the outer right wall of the connector two. The outer wall of the connector one is connected to the connector two via an ejection assembly. A binding machine is disposed on the bottom side of the connector one.

[0007] Furthermore, the cutting assembly includes a support frame 1 located behind the comber, a connecting plate 2 slidably connected to the outer wall of the support frame 1, connecting rods fixedly connected to both sides of the connecting plate 2, connecting plate 1 fixedly connected to the top ends of the two connecting rods, a cutter fixedly connected to the inner wall of the connecting plate 1, and the rear outer wall of the connecting plate 1 connected to a hydraulic rod.

[0008] Furthermore, the bottom side of the support frame is connected to the protective box, and the top side of the hydraulic rod is connected to the protective box.

[0009] Furthermore, the ejection assembly includes a fixing plate two fixedly connected to the outer wall of the connector one. A connecting shaft is fixedly connected to one end of the fixing plate two, and an electric push rod two is provided at the other end of the fixing plate two. The end of the connecting shaft is fixedly connected to the fixing plate one. The front outer wall of the fixing plate one is connected to the connector two, and an electric push rod one is provided on the left outer wall of the fixing plate one.

[0010] Furthermore, a second support frame is slidably connected to the middle section of the connecting shaft. The bottom side of the second support frame is fixedly connected to the inner wall of the bottom side of the protective box. The outer wall of the first electric push rod is connected to the inner wall of the left side of the protective box, and the outer wall of the second electric push rod is connected to the inner wall of the right side of the protective box.

[0011] Furthermore, the transmission assembly includes a second gear located on the left side of the limiting ring, a chain meshing with the outer wall of the second gear, a first gear meshing with the bottom end of the chain, and the inner wall of the first gear connected to the motor drive end.

[0012] Furthermore, the inner wall of the second gear is fixedly connected to the roller shaft, and the outer wall of the motor is connected to the inner wall of the bottom side of the protective box through a bracket.

[0013] Furthermore, the bottom outer wall of the binding machine is connected to the protective box.

[0014] This utility model has the following beneficial effects:

[0015] In this invention, the winding mechanism, by setting a cutting component on the front side of the winding device, can cut the electronic wire when the roller has wound the electronic wire to a certain number of turns, which can reduce the error of electronic wire cutting and improve production efficiency.

[0016] In this invention, the winding mechanism integrates multiple components. After the electronic wire is wound a certain number of times, it is cut and ejected from the roller by the ejector component. Then, it is tied and packaged by the binding machine, and then removed by the worker. This winding mechanism greatly optimizes the workflow, thereby reducing the factory's production costs. Attached Figure Description

[0017] Figure 1 This is a perspective view of an integrated winding mechanism for electronic wire production proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of an integrated winding mechanism for electronic wire production proposed in this utility model.

[0019] Figure 3This invention relates to a structural diagram of a cutting component of an integrated winding mechanism for electronic wire production.

[0020] Legend:

[0021] 1. Protective box; 2. Wire comber; 3. Connecting plate one; 4. Cutter; 5. Connecting rod; 6. Connecting plate two; 7. Support frame one; 8. Hydraulic rod; 9. Roller; 10. Motor; 11. Gear one; 12. Chain; 13. Gear two; 14. Limiting ring; 15. Fixing plate one; 16. Fixing plate two; 17. Electric push rod one; 18. Electric push rod two; 19. Connector one; 20. Connecting shaft; 21. Binding machine; 22. Support frame two; 23. Connector two; 24. Push block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Reference Figures 1-2 The device includes a protective box 1. A comber 2 is mounted on the bottom side of the protective box 1 via a bracket. A cutting component is provided on the rear side of the comber 2. A roller 9 is fixedly connected to the inner left side of the protective box 1. A limit ring 14 is fixedly connected to the outer wall of the middle part of the roller 9. The bottom side of the limit ring 14 is connected to the protective box 1 via a fixed bracket. A transmission component is provided on the left side of the limit ring 14. A connector 19 is slidably connected to one end of the roller 9. A connector 23 is slidably connected to the other end of the roller 9. Multiple push-out blocks 24 are fixedly connected to the outer right side of the connector 23. The outer wall of the connector 19 is connected to the connector 23 via an ejection component. A binding machine 21 is provided on the bottom side of the connector 19. The outer wall of the bottom side of the binding machine 21 is connected to the protective box 1.

[0024] Specifically, the electronic wire is passed through the comber 2 and then installed on the roller 9 via the cutting assembly. The transmission assembly drives the roller 9 to rotate, thus starting the winding of the electronic wire. The comber 2 drives the reciprocating screw to rotate via the motor on the side of the bracket, thereby causing the wire spreading block to move back and forth at a uniform speed on the reciprocating screw, so that the electronic wire can be wound evenly. After the winding is completed, the electronic wire is cut by the cutting assembly, and then the wound electronic wire is ejected by the ejection assembly and then falls into the binding machine 21 for packaging, thus completing the winding production of the electronic wire.

[0025] Reference Figures 2-3The cutting assembly includes a support frame 7 located behind the comber 2. A connecting plate 6 is slidably connected to the outer wall of the support frame 7. Connecting rods 5 are fixedly connected to both sides of the connecting plate 6. A connecting plate 3 is fixedly connected to the top end of the two connecting rods 5. A cutter 4 is fixedly connected to the inner wall of the connecting plate 3. The rear outer wall of the connecting plate 3 is connected to a hydraulic rod 8. The bottom side of the support frame 7 is connected to a protective box 1. The top side of the hydraulic rod 8 is connected to the protective box 1. The hydraulic rod 8 pushes the connecting plate 3 downward, thereby causing the cutter 4 to move downward along the connecting plate 3 to cut. The connecting rods 5 are connected to the connecting plate 6 and slide on the support frame 7, thereby limiting the position of the cutter 4 and preventing misalignment.

[0026] The ejection assembly includes a fixing plate 16 fixedly connected to the outer wall of connector 19. A connecting shaft 20 is fixedly connected to one end of fixing plate 16, and an electric push rod 18 is installed at the other end. A fixing plate 15 is fixedly connected to the end of the connecting shaft 20. The front outer wall of fixing plate 15 is connected to connector 23. An electric push rod 17 is installed on the left outer wall of fixing plate 15. A support frame 22 is slidably connected to the middle section of the connecting shaft 20. The bottom side of support frame 22 is fixedly connected to the bottom inner wall of the protective box 1. The outer wall of electric push rod 17 is connected to the left inner wall of the protective box 1. The outer wall of electric push rod 18 is... Connected to the inner wall of the right side of the protective box 1, after the electronic wire is wound, the electric push rod 17 pushes the fixed plate 15 to move, thereby driving the connector 23 to move, which in turn drives the push block 24 on the connector 23 to push the electronic coil on the roller 9 out. At the same time, the movement of the fixed plate 15 will drive the connecting shaft 20 to move, thereby driving the fixed plate 26 and the connector 19 to move, so that the connector 19 can be dislodged from the roller 9, making it easier to remove the electronic coil. After the removal is completed, the electric push rod 18 will push the fixed plate 26 to install the connector 19 back into the roller 9, and start the next round of winding.

[0027] The transmission assembly includes a second gear 13 located on the left side of the limiting ring 14. A chain 12 is meshed with the outer wall of the second gear 13. A first gear 11 is meshed with the bottom end of the chain 12. The inner wall of the first gear 11 is connected to the drive end of the motor 10. The inner wall of the second gear 13 is fixedly connected to the roller shaft 9. The outer wall of the motor 10 is connected to the bottom inner wall of the protective box 1 through a bracket. The drive end of the motor 10 drives the first gear 11 to rotate, thereby driving the chain 12 to rotate, which in turn drives the second gear 13 to rotate. The rotation of the second gear 13 can drive the roller shaft 9 to rotate.

[0028] Working principle: The electronic wire is passed through the comber 2 and then installed on the roller 9 via the cutting assembly. The motor 10 drives the gear 11 to rotate, which in turn drives the chain 12 to rotate, which in turn drives the gear 13 to rotate. The rotation of the gear 13 drives the roller 9 to rotate, thus starting the winding of the electronic wire. The comber 2 drives the reciprocating screw to rotate via the motor on the side of the bracket, which in turn drives the wire feeding block to move back and forth at a uniform speed on the reciprocating screw, so that the electronic wire can be wound evenly. After winding is completed, the hydraulic rod 8 pushes the connecting plate 3 downward, so that the cutter 4 moves downward along the connecting plate 3. After cutting, the electric push rod 17 pushes the fixed plate 15 to move, which in turn moves the connector 23. This causes the push block 24 on the connector 23 to push the electronic coil out of the roller 9. At the same time, the movement of the fixed plate 15 will drive the connecting shaft 20 to move, which in turn drives the fixed plate 26 and the connector 19 to move, so that the connector 19 can be dislodged from the roller 9, making it easier to remove the electronic coil. After removal, the electric push rod 28 will push the fixed plate 26 to install the connector 19 back into the roller 9. Then the electronic wire falls into the binding machine 21 for packaging, thus completing the winding production of the electronic wire.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An integrated winding mechanism for electronic wire production, characterized in that: The device includes a protective box (1), a comb (2) is mounted on the bottom side of the protective box (1) via a bracket, a cutting component is provided on the rear side of the comb (2), a roller (9) is fixedly connected to the inner left side of the protective box (1), a limit ring (14) is fixedly connected to the outer wall of the middle part of the roller (9), the bottom side of the limit ring (14) is connected to the protective box (1) via a fixed bracket, a transmission component is provided on the left side of the limit ring (14), a connector (19) is slidably connected to one end of the roller (9), a connector (23) is slidably connected to the other end of the roller (9), a plurality of push-out blocks (24) are fixedly connected to the outer right side of the connector (23), the outer wall of the connector (19) is connected to the connector (23) via a push-out component, and a binding machine (21) is provided on the bottom side of the connector (19).

2. The integrated winding mechanism for electronic wire production according to claim 1, characterized in that: The cutting assembly includes a support frame (7) located on the rear side of the comber (2). A connecting plate (6) is slidably connected to the outer wall of the support frame (7). Connecting rods (5) are fixedly connected to both sides of the connecting plate (6). A connecting plate (3) is fixedly connected to the top end of the two connecting rods (5). A cutter (4) is fixedly connected to the inner wall of the connecting plate (3). The rear outer wall of the connecting plate (3) is connected to a hydraulic rod (8).

3. The integrated winding mechanism for electronic wire production according to claim 2, characterized in that: The bottom side of the support frame (7) is connected to the protective box (1), and the top side of the hydraulic rod (8) is connected to the protective box (1).

4. The integrated winding mechanism for electronic wire production according to claim 1, characterized in that: The ejection assembly includes a fixing plate two (16) fixedly connected to the outer wall of the connector one (19). One end of the fixing plate two (16) is fixedly connected to a connecting shaft (20), and the other end of the fixing plate two (16) is provided with an electric push rod two (18). The end of the connecting shaft (20) is fixedly connected to a fixing plate one (15). The front outer wall of the fixing plate one (15) is connected to the connector two (23), and the left outer wall of the fixing plate one (15) is provided with an electric push rod one (17).

5. An integrated winding mechanism for electronic wire production according to claim 4, characterized in that: The middle section of the connecting shaft (20) is slidably connected to the second support frame (22). The bottom side of the second support frame (22) is fixedly connected to the inner wall of the bottom side of the protective box (1). The outer wall of the first electric push rod (17) is connected to the inner wall of the left side of the protective box (1), and the outer wall of the second electric push rod (18) is connected to the inner wall of the right side of the protective box (1).

6. The integrated winding mechanism for electronic wire production according to claim 1, characterized in that: The transmission assembly includes a second gear (13) located on the left side of the limiting ring (14). A chain (12) is meshed with the outer wall of the second gear (13). A first gear (11) is meshed with the bottom end of the chain (12). The inner wall of the first gear (11) is connected to the drive end of the motor (10).

7. An integrated winding mechanism for electronic wire production according to claim 6, characterized in that: The inner wall of the gear (13) is fixedly connected to the roller (9), and the outer wall of the motor (10) is connected to the bottom inner wall of the protective box (1) through a bracket.

8. The integrated winding mechanism for electronic wire production according to claim 1, characterized in that: The bottom outer wall of the binding machine (21) is connected to the protective box (1).

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