A wind turbine anchor bolt installation construction safety auxiliary device

Abstract

The utility model relates to wind driven generator installation construction technical field discloses a kind of wind driven generator set anchor bolt installation construction safety auxiliary device, comprising: support frame, it includes top plate and two oppositely arranged side plates, and the both ends of top plate are respectively fixedly connected with two side plates;Pulley block and guide wheel set with rim respectively installed on the lower surface of top plate and the opposite surface of two side plates, the rotating shaft of pulley block and guide wheel set is respectively arranged along horizontal and vertical direction, pulley block and guide wheel set are respectively rotatably connected with the upper surface of upper anchor plate and side wall, and the lower rim of guide wheel set is used for abutting with the lower edge of upper anchor plate;And support rod assembly fixedly connected on the upper surface of top plate, support rod assembly is installed with hanging ring.Working operation time, the utility model can be with the different position of operating personnel operating position, the position of synchronous adjustment device on anchor plate is adjusted, working efficiency is improved, and it can be installed on different specifications of anchor bolt cage, and the versatility is improved.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine installation and construction technology, and in particular to a safety auxiliary device for the installation and construction of anchor bolts for wind turbine generator sets. Background Technology

[0002] Wind power, as an important component of clean energy, has experienced rapid development globally in recent years. The construction of wind turbine generators not only promotes the optimization of the energy structure but also provides strong support for achieving carbon peaking and carbon neutrality goals. Anchor bolt installation is a crucial step in the installation process of wind turbine generators. The application of safety auxiliary devices for anchor bolt installation can effectively ensure the personal safety of workers operating at heights, reduce construction risks, and improve construction efficiency.

[0003] In the prior art, patent document CN221031589U discloses a safety auxiliary device for the installation of anchor bolts in wind turbine generator sets. This device includes a top support assembly, a bottom connecting assembly, multiple support vertical rods, and several hooks. The bottom connecting assembly is used to connect to the anchor plate, the support vertical rods are fixed between the top support assembly and the bottom connecting assembly, and the hooks are slidably fitted onto the top support assembly for attaching safety belts. This design improves the safety of workers operating on the anchor bolt cage to some extent. However, this solution still has some drawbacks. On the one hand, the device needs to be installed according to the specific structure of the top of the anchor bolt cage, making it less versatile and difficult to adapt to anchor bolt cages of different specifications and shapes. On the other hand, when installing nuts in different positions, workers also need to change hooks in different locations, which not only increases the complexity of the operation but also reduces work efficiency and causes inconvenience to actual construction.

[0004] Given the aforementioned deficiencies in the existing technology, it is particularly necessary to develop a safety auxiliary device for the installation of anchor bolts in wind turbine generator sets that is highly versatile and easy to operate. Utility Model Content

[0005] The present invention aims to provide a safety auxiliary device for the installation of anchor bolts in wind turbine generator sets, in order to overcome the shortcomings mentioned above.

[0006] In order to achieve the above objectives, the technical solution of this utility model is as follows:

[0007] A safety auxiliary device for the installation of anchor bolts in wind turbine generator sets, comprising:

[0008] A support frame includes a top plate and two oppositely arranged side plates, with both ends of the top plate fixedly connected to the two side plates respectively;

[0009] A pulley assembly and a guide wheel assembly with rims are respectively installed on the lower surface of the top plate and the opposite surfaces of the two side plates. The rotation axes of the pulley assembly and the guide wheel assembly are respectively arranged in the horizontal and vertical directions. The pulley assembly and the guide wheel assembly are rotatably connected to the upper surface and side wall of the upper anchor plate, respectively. The lower rim of the guide wheel assembly is used to abut against the lower edge of the upper anchor plate; and

[0010] A support rod assembly is fixedly connected to the upper surface of the top plate, and the support rod assembly is equipped with a hanging ring.

[0011] Furthermore, it also includes:

[0012] Both side plates are fixedly connected to an intermediate plate and a bottom plate on their opposite sides. A guide wheel bracket is connected between the intermediate plate and the bottom plate, and a guide wheel assembly is rotatably connected to the guide wheel bracket.

[0013] Furthermore, it also includes:

[0014] A connecting block is hinged to one of the two guide wheel brackets at their far ends; and

[0015] The intermediate plate and the bottom plate are arranged in a horizontal direction. The guide wheel bracket is slidably connected between the intermediate plate and the bottom plate. The side plate located between the intermediate plate and the bottom plate is threadedly connected to a first screw. One end of the first screw is rotatably connected to the connecting block.

[0016] Furthermore, a first knob is fixedly connected to the other end of the first screw;

[0017] The guide wheel assembly has one of the following structures:

[0018] Structure 1: The guide wheel assembly consists of multiple single-sided wheels, each with a rim on its lower edge, and the rim of the single-sided wheel is used to abut against the lower edge of the upper anchor plate.

[0019] Structure 2: The guide wheel assembly consists of multiple double-sided wheels, with the lower edge of each double-sided wheel used to abut against the lower edge of the upper anchor plate.

[0020] Furthermore, it also includes:

[0021] A pulley bracket located between two side plates, wherein the pulley assembly is mounted on the lower surface of the pulley bracket;

[0022] Two connecting seats are fixedly connected to the upper surface of the pulley bracket; and

[0023] Two second screws are arranged vertically and threadedly connected to the top plate, and the lower ends of the two second screws are hinged to the two connecting seats one by one.

[0024] Furthermore, a second knob is fixedly connected to the upper end of the second screw.

[0025] Furthermore, the support rod assembly is a telescopic structure.

[0026] Furthermore, the support rod assembly includes:

[0027] A fixed sleeve and a sliding rod are arranged vertically. The lower end of the fixed sleeve is fixedly connected to the upper surface of the top plate, and the lower end of the sliding rod is slidably inserted into the fixed sleeve. The fixed sleeve has a first connecting hole, and the sliding rod has multiple second connecting holes.

[0028] A fastener that can be detachably inserted into the first and second connecting holes.

[0029] Furthermore, a connecting plate is fixedly connected to the upper end of the sliding rod, and the hanging ring is installed on the connecting plate.

[0030] Furthermore, reinforcing ribs are fixedly connected between the top plate and the side plate, and between the top plate and the fixed sleeve;

[0031] The guide wheel assembly includes several rotating wheels arranged in a rectangular array on the lower surface of the pulley bracket.

[0032] Compared with the prior art, this utility model has at least the following advantages:

[0033] During use, the pulley block of this invention is rotatably connected to the upper surface of the upper anchor plate, and the guide wheel block is rotatably connected to the side wall of the upper anchor plate. The setting of the wheel flange can effectively prevent the device from tipping over. By hanging safety belts or other safety devices on the hanging rings, the workers can adjust the position of the device on the anchor plate synchronously according to the different working positions of the workers during construction. There is no need to repeatedly change the hanging rings at different positions, which improves work efficiency and ensures the safety of the workers during construction. In addition, this invention can be installed on anchor cages of different specifications, which improves its versatility. Attached Figure Description

[0034] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0035] Figure 1 A schematic diagram showing the usage status of the safety auxiliary device for the installation of anchor bolts in wind turbine generator sets according to this utility model;

[0036] Figure 2This is an assembly diagram of the guide wheel bracket, connecting block, and first screw of this utility model;

[0037] Figure 3 This is an assembly diagram of the pulley bracket, connecting seat, and second screw of this utility model.

[0038] Reference numerals: 1. Top plate; 2. Side plate; 3. Hanging ring; 4. Pulley block; 5. Guide wheel block; 6. Middle plate; 7. Bottom plate; 8. Guide wheel bracket; 9. Connecting block; 10. First screw; 11. First knob; 12. Pulley bracket; 13. Connecting seat; 14. Second screw; 15. Second knob; 16. Fixing sleeve; 17. Sliding rod; 18. Second connecting hole; 19. Fastener; 20. Connecting plate; 21. Reinforcing rib plate; 22. Upper anchor plate. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0041] The wind turbine generator anchor cage structure includes an upper anchor plate 22, a lower anchor plate, and an anchor bolt assembly connecting the upper anchor plate 22 and the lower anchor plate. The specific structure can be found in patent document CN119640809A, entitled "Auxiliary Device for Anchor Bolt Installation of Wind Turbine Generator Foundation and Anchor Bolt Assembly." This utility model's wind turbine generator anchor bolt installation safety auxiliary device is installed on the upper anchor plate 22 to provide safety assurance for construction workers on the upper anchor plate 22.

[0042] Reference Figure 1 This utility model provides a safety auxiliary device for the installation of anchor bolts in wind turbine generator sets, including a support frame, a pulley block 4, a guide wheel block 5, and a support rod assembly.

[0043] The support frame is the basic framework of the entire device, consisting of a top plate 1 and two opposing side plates 2. The two ends of the top plate 1 are connected to the two side plates 2 by welding or other fixing methods to form a stable frame structure. The side plates 2 and the top plate 1 together support the overall structure of the device.

[0044] The pulley block 4 is installed on the lower surface of the top plate 1, while the guide wheel block 5 is installed on the opposite surfaces of the two side plates 2. The rotation shaft of the pulley block 4 is set in the horizontal direction and is used to support the upper surface of the upper anchor plate 22. The rotation shaft of the guide wheel block 5 is set in the vertical direction, and its rim is used to abut against the lower edge of the upper anchor plate 22, serving as a guide and limiting function.

[0045] Preferably, a middle plate 6 and a bottom plate 7 are fixedly connected to the opposite surfaces of both side plates 2. A guide wheel bracket 8 is connected between the middle plate 6 and the bottom plate 7, and a guide wheel assembly 5 is rotatably connected to the guide wheel bracket 8. Specifically, the guide wheel bracket 8 has an obtuse-angled triangular structure, with a guide wheel assembly 5 installed at each end of its longest side, and a connecting block 9 hinged at its obtuse angle. The middle plate 6 and the bottom plate 7 are arranged horizontally, and the guide wheel bracket 8 is slidably connected between the middle plate 6 and the bottom plate 7. A first screw 10 is threadedly connected to the side plate 2 located between the middle plate 6 and the bottom plate 7. One end of the first screw 10 is rotatably connected to the connecting block 9, and the other end is fixedly connected to a first knob 11. By rotating the first knob 11, the position of the guide wheel bracket 8 between the middle plate 6 and the bottom plate 7 can be adjusted, thereby adjusting the rotatable connection between the guide wheel assembly 5 and the side wall of the upper anchor plate 22.

[0046] Combined with reference Figure 2 The guide wheel set 5 has two structural options available:

[0047] Structure 1: The guide wheel group 5 consists of multiple single-sided wheels. Each single-sided wheel has a rim on its lower edge. The rim is in close contact with the lower edge of the upper anchor plate 22 to prevent overturning.

[0048] Structure 2: The guide wheel assembly 5 consists of multiple double-sided wheels. The lower edge of the double-sided wheels directly contacts the lower edge of the upper anchor plate 22, which also serves to prevent overturning.

[0049] Combined with reference Figure 3 A pulley bracket 12 is provided between the two side plates 2, and a pulley assembly 4 is installed on the lower surface of the pulley bracket 12. Two connecting seats 13 are fixedly connected to the upper surface of the pulley bracket 12. Two second screws 14 are threaded vertically onto the top plate 1. The lower ends of the second screws 14 are hinged to the connecting seats 13 one by one, and the upper ends are fixedly connected to the second knobs 15. By rotating the second knobs 15, the position of the pulley bracket 12 on the top plate 1 can be adjusted, thereby adjusting the height of the pulley assembly 4. By adjusting the height of the pulley assembly 4, this utility model can adjust the relative height between the guide wheel assembly 5 and the upper anchor plate 22, so that the guide wheel assembly 5 is opposite to the side wall of the upper anchor plate 22, and the wheel edge of the guide wheel assembly abuts against the lower edge of the upper anchor plate 22, thereby achieving the effect of preventing overturning. At the same time, the above-mentioned hinge device can realize the individual adjustment of the two second screws 14, avoiding the adjustment process where the two second screws 14 cannot rotate synchronously.

[0050] In a preferred embodiment of this invention, the guide wheel assembly 5 includes a plurality of rotating wheels arranged in a rectangular array on the lower surface of the pulley bracket 12. The positions of the rotating wheels are preferably offset from the anchor bolt holes of the upper anchor plate 22.

[0051] Refer again Figure 1 The support rod assembly is fixedly connected to the upper surface of the top plate 1 and is used to install the hanging ring 3. The hanging ring 3 is used to hang safety belts or other safety devices to ensure the safety of workers. The support rod assembly is a telescopic structure. Specifically, it includes a fixed sleeve 16, a sliding rod 17, and fasteners 19. The fixed sleeve 16 is arranged vertically, and its lower end is fixedly connected to the upper surface of the top plate 1. The lower end of the sliding rod 17 is slidably inserted into the fixed sleeve 16, and its height can be adjusted as needed. The fixed sleeve 16 is provided with a first connecting hole, and the sliding rod 17 is provided with multiple second connecting holes 18. By inserting the fasteners 19 into the first connecting holes and the second connecting holes 18, the fasteners 19 are preferably bolts and screws, and the sliding rod 17 can be fixed at the required height position. The upper end of the sliding rod 17 is fixedly connected to a connecting plate 20, and a hanging ring 3 is installed on the connecting plate 20 for hanging safety devices.

[0052] In addition, to improve the overall stability and strength of the device, reinforcing ribs 21 are fixedly connected between the top plate 1 and the side plate 2, and between the top plate 1 and the fixed sleeve 16. These reinforcing ribs 21 can be connected by welding or other fixing methods to ensure the robustness and reliability of the device during use.

[0053] The steps for using this utility model are as follows:

[0054] Step 1: Adjust the device position: According to the actual construction requirements, place the wind turbine generator anchor bolt installation safety auxiliary device above the upper anchor plate 22, so that the rotating wheel abuts against the surface of the upper anchor plate 22. Adjust the height of the pulley bracket 12 by rotating the second knob 15, so that the guide wheel assembly 5 is opposite to the side wall of the upper anchor plate 22, and the lower edge of the guide wheel assembly 5 abuts against the lower edge of the upper anchor plate 22. Adjust the position of the guide wheel bracket 8 by rotating the first knob 11, so that the wheel surface of the guide wheel assembly 5 contacts the side wall of the upper anchor plate 22.

[0055] Step 2: Adjust the height of the support rod assembly: Adjust the height of the sliding rod 17 as needed. After adjustment, insert the fastener 19 between the first connecting hole and the second connecting hole 18 to fix the height of the support rod assembly.

[0056] Step 3: Safety device installation: Hang the safety belts or other safety devices of the construction workers on the hanging ring 3 to ensure the safety of the workers during the construction process.

[0057] Step 4, Construction Operation: During the installation of anchor bolts, workers can use pulley block 4 and guide wheel block 5 to guide the movement of safety ropes or other auxiliary tools to ensure the smooth progress of the construction process.

[0058] Step 5: Disassembly: After the construction work is completed, adjust the position of the guide wheel bracket 8 by rotating the first knob 11 so that the wheel surface of the guide wheel group 5 is not in contact with the side wall of the upper anchor plate 22, and then remove the device of this utility model from the upper anchor plate 22.

[0059] Existing devices require specific installation based on the top structure of the anchor cage, resulting in poor versatility and difficulty in adapting to anchor cages of different specifications and shapes. This invention, by employing an adjustable guide wheel bracket 8 and pulley bracket 12, can flexibly adapt to upper anchor plates 22 of different specifications. Specifically, by rotating the first knob 11 to adjust the position of the guide wheel bracket 8, the guide wheel assembly 5 can be tightly fitted against the side wall of the upper anchor plate 22, with its wheel rim abutting against the lower edge of the upper anchor plate 22. This tight contact design between the wheel rim of the guide wheel assembly 5 and the lower edge of the upper anchor plate 22 not only provides guidance but also effectively prevents the device from overturning during construction, further enhancing its stability. This ensures that the device can be stably installed and function effectively on anchor cages of different specifications.

[0060] In existing technologies, workers need to change hooks at different locations when installing nuts, which not only increases the complexity of the operation but also reduces work efficiency and causes inconvenience to actual construction. This invention effectively solves this problem by optimizing the hook design and the telescopic structure of the support rod assembly. Specifically, the support rod assembly adopts a telescopic design. By adjusting the height of the sliding rod 17 and fixing it with fasteners 19, the height of the hanging ring 3 can be quickly adjusted to meet the needs of different construction heights. Simultaneously, the pulley group 4 and guide wheel group 5 can be repositioned as the worker's position changes, making the movement of safety ropes or other auxiliary tools smoother. Workers do not need to frequently change hook positions during construction, thus greatly simplifying the operation process, improving work efficiency, and making the construction process more convenient and efficient.

[0061] In summary, this utility model, through innovative structural design and optimization, effectively solves the problems of poor versatility, inconvenient operation, and insufficient stability in existing technologies. It significantly improves the performance and practicality of the safety auxiliary device for wind turbine generator installation, providing strong support for the efficient and safe construction of wind turbine generators. It has broad application prospects and important practical significance.

[0062] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0063] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A safety auxiliary device for the installation of anchor bolts in wind turbine generator sets, characterized in that, include: The support frame includes a top plate (1) and two oppositely arranged side plates (2), the two ends of the top plate (1) being fixedly connected to the two side plates (2) respectively; A pulley assembly (4) and a guide wheel assembly (5) with a wheel flange are respectively installed on the lower surface of the top plate (1) and the opposite surfaces of the two side plates (2). The rotation axes of the pulley assembly (4) and the guide wheel assembly (5) are respectively arranged in the horizontal and vertical directions. The pulley assembly (4) and the guide wheel assembly (5) are respectively rotatably connected to the upper surface and the side wall of the upper anchor plate. The lower wheel flange of the guide wheel assembly (5) is used to abut against the lower edge of the upper anchor plate (22). as well as A support rod assembly is fixedly connected to the upper surface of the top plate (1), and the support rod assembly is equipped with a hanging ring (3).

2. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 1, characterized in that, Also includes: Both side plates (2) are fixedly connected to an intermediate plate (6) and a bottom plate (7) on their opposite sides. A guide wheel bracket (8) is connected between the intermediate plate (6) and the bottom plate (7). A guide wheel assembly (5) is rotatably connected to the guide wheel bracket (8).

3. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 2, characterized in that, Also includes: A connecting block (9) is hinged to one end of each of the two guide wheel brackets (8) that is far apart from each other; as well as The intermediate plate (6) and the bottom plate (7) are arranged in a horizontal direction. The guide wheel bracket (8) is slidably connected between the intermediate plate (6) and the bottom plate (7). The side plate (2) located between the intermediate plate (6) and the bottom plate (7) is threadedly connected to a first screw (10). One end of the first screw (10) is rotatably connected to the connecting block (9).

4. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 3, characterized in that, The other end of the first screw (10) is fixedly connected to a first knob (11); The guide wheel assembly (5) has one of the following structures: Structure 1: The guide wheel group (5) consists of multiple single-sided wheels. The lower edge of the single-sided wheel is provided with a rim, and the rim of the single-sided wheel is used to abut against the lower edge of the upper anchor plate (22). Structure 2: The guide wheel group (5) consists of multiple double-sided wheels, and the lower edge of the double-sided wheels is used to abut against the lower edge of the upper anchor plate (22).

5. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 3, characterized in that, Also includes: A pulley bracket (12) is located between the two side plates (2), and the pulley assembly (4) is mounted on the lower surface of the pulley bracket (12); Two connecting seats (13) are fixedly connected to the upper surface of the pulley bracket (12); and Two second screws (14) are set vertically and threadedly connected to the top plate (1), and the lower ends of the two second screws (14) are hinged to the two connecting seats (13) one by one.

6. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 5, characterized in that, The upper end of the second screw (14) is fixedly connected to a second knob (15).

7. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 5, characterized in that, The support rod assembly is a telescopic structure.

8. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 7, characterized in that, The support rod assembly includes: A fixed sleeve (16) and a sliding rod (17) are arranged vertically. The lower end of the fixed sleeve (16) is fixedly connected to the upper surface of the top plate (1), and the lower end of the sliding rod (17) is slidably inserted into the fixed sleeve (16). The fixed sleeve (16) is provided with a first connecting hole, and the sliding rod (17) is provided with a plurality of second connecting holes (18). Fasteners (19) that can be detachably inserted into the first connection hole and the second connection hole (18).

9. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 8, characterized in that, The upper end of the sliding rod (17) is fixedly connected to a connecting plate (20), and the connecting plate (20) is equipped with the hanging ring (3).

10. The wind turbine generator anchor bolt installation safety auxiliary device according to claim 9, characterized in that, Reinforcing ribs (21) are fixedly connected between the top plate (1) and the side plate (2), and between the top plate (1) and the fixed sleeve (16); The guide wheel assembly (5) includes several wheels arranged in a rectangular array on the lower surface of the pulley bracket (12).

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