A drilling mud monitoring and early warning system
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGHAI PROVINCIAL SECOND GEOLOGICAL EXPLORATION INSTITUTE
- Filing Date
- 2025-09-04
- Publication Date
- 2026-06-26
AI Technical Summary
Existing technologies cannot effectively monitor mud flow, resulting in a high risk of drill bit burnout, and there is a lack of early warning mechanisms.
Design a drilling mud monitoring and early warning system, including a mud pump, an electromagnetic flow meter, a display, a check valve, and a high-pressure hose. The electromagnetic flow meter monitors the flow rate in real time and feeds it back to the display. Combined with the check valve and a faucet to adjust the flow rate, it can achieve early warning and control.
It enables simple, economical, and reusable mud flow monitoring, reduces the risk of drill bit burnout, has a wide range of applications, is not affected by region or environment, and has low maintenance costs.
Smart Images

Figure CN224413576U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mineral exploration engineering technology, and in particular to a drilling mud monitoring and early warning system. Background Technology
[0002] Drilling is a technical method that uses mechanical equipment to drill holes into the ground to obtain rock and mineral samples, explore resources (such as oil, natural gas, and minerals), conduct geological surveys, or implement engineering projects (such as hydrological wells, geothermal wells, and pile foundation construction). Its core principle is to break the rock with a drill bit, using the drill rod to transmit power and circulate a medium (such as drilling mud) to cool the drill bit and remove rock cuttings, ultimately forming a borehole that meets the required specifications. Drilling is widely used in energy development, geological research, and engineering construction, and is an important means of resource exploration and the utilization of underground space.
[0003] Drilling mud is the core medium in drilling engineering. It cools the drill bit, carries cuttings, stabilizes the borehole wall, balances formation pressure, and transmits power, ensuring drilling efficiency and construction safety. Drilling mud is known as the lifeblood of drilling and plays a vital role in the quality of drilling operations.
[0004] During drilling operations, insufficient mud flow can lead to the inability to dissipate frictional heat from the drill bit in a timely manner, causing a sharp rise in drill bit temperature and potentially resulting in sintering, deformation, or even burnout. Simultaneously, it reduces the mud's cuttings-carrying capacity, leading to cuttings accumulation and exacerbating secondary grinding, increasing frictional heat generation. Furthermore, insufficient flow weakens the lubricating effect of the mud, intensifying direct friction between the drill bit and the rock. In deep holes or high-pressure formations, excessively low flow can disrupt the bottom hole pressure balance, indirectly causing abnormal heating of the drill bit. Different formations and drill string combinations have minimum required mud flow thresholds; once these thresholds are fallen, the risk of drill bit burnout increases significantly. Therefore, rationally controlling mud flow is one of the key measures to prevent drill bit burnout. Currently, there is an urgent need to develop a device that can effectively monitor mud flow and provide early warning. Utility Model Content
[0005] To address the issue of drill bit burn-out caused by the inability to monitor mud flow rate in the prior art, this invention provides a drilling mud monitoring and early warning system.
[0006] The technical solution of this utility model is as follows: This utility model is a drilling mud monitoring and early warning system, which is special in that: the drilling mud monitoring and early warning system includes a mud pump, a first high-pressure hose, an electromagnetic flowmeter, a display, a check valve, a second high-pressure hose, and a drill pipe. The mud pump is connected to the electromagnetic flowmeter through the first high-pressure hose. The electromagnetic flowmeter is connected to the display. The electromagnetic flowmeter is connected to the check valve through a flange. The check valve is connected to the second high-pressure hose. The second high-pressure hose is connected to the drill pipe.
[0007] Furthermore, the drilling mud monitoring and early warning system also includes a third high-pressure hose, which is connected to the second high-pressure hose via a tee connector, and the third high-pressure hose is connected to the drill pipe.
[0008] Furthermore, a water tap is installed on the third high-pressure hose.
[0009] Furthermore, the third connector of the tee is connected to the return water pipe.
[0010] Furthermore, a return valve is installed on the return water pipe.
[0011] Furthermore, the first high-pressure hose is connected to the electromagnetic flowmeter via a first flange with a reduced diameter.
[0012] Furthermore, the check valve is connected to the second high-pressure hose via a second flange with a reduced diameter.
[0013] The drilling mud monitoring and early warning system provided by this utility model employs a device structure in which mud flows into a first high-pressure hose via a mud pump, and the flow rate data is fed back to a display in real time via an electromagnetic flowmeter. A tap on a third high-pressure hose controls the flow rate of mud into the drill pipe. Therefore, this utility model has the following advantages:
[0014] 1. Simple structure: The structure of this utility model is simple. The device is directly embedded into the mud circulation pipeline through the flange structure, without the need to modify the existing drilling equipment. It is compatible with different pipe diameters, and is easy to install, operate and maintain.
[0015] 2. Economic and reasonable: The accessories applicable to this utility model are all compatible, which makes them easy to purchase and replace, and the manufacturing and maintenance costs are controllable.
[0016] 3. Reusable: Through structural optimization and design, the reusability of the device has been significantly improved, maintenance costs have been reduced, and service life has been extended.
[0017] 4. Broad prospects for promotion; This utility model has a wide range of applications and is not affected by region, hole depth, site environment, or altitude. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the device of this utility model;
[0019] Figure 2 This is a schematic diagram of the electromagnetic flowmeter and display of this utility model;
[0020] Figure 3 This is a schematic diagram of the check valve of this utility model.
[0021] The attached figures are labeled as follows:
[0022] 1. First high-pressure hose; 2. Display; 3. First flange reducer; 4. Electromagnetic flow meter; 5. Flange; 6. Check valve; 7. Second flange reducer; 8. Second high-pressure hose; 9. T-joint; 10. Return water valve; 11. Return water pipe; 12. Third high-pressure hose; 13. Drilling rig; 14. Water tap; 15. Drill rod; 16. Mud pump. Detailed Implementation
[0023] The present invention will be further described in detail below with reference to specific embodiments:
[0024] See Figure 1 , 2 3. The specific embodiment of this utility model includes a first high-pressure hose 1, a display 2, a first flange reducer 3, an electromagnetic flowmeter 4, a flange 5, a check valve 6, a second flange reducer 7, a high-pressure hose 8, a tee connector 9, a return water valve 10, a return water pipe 11, a high-pressure hose 12, a drilling rig 13, a faucet 14, a drill rod 15, and a mud pump 16. The mud pump 16 is connected to the electromagnetic flowmeter 4 via the first high-pressure hose 1 and the first flange reducer 3. The electromagnetic flowmeter 4 is connected to the display 2. The electromagnetic flowmeter 4 is connected to the check valve 6 via the flange 5. The check valve 6 is connected to the second high-pressure hose 8 via the second flange reducer 7. The second high-pressure hose 8 is equipped with a tee connector 9, which connects to the third high-pressure hose 12 and the return water pipe 11 respectively. The return water pipe 11 is equipped with a return water valve 10. The third high-pressure hose 12 is connected to the drill rod 15 on the drilling rig 13. A faucet 14 is installed on the third high-pressure hose 12.
[0025] When this utility model is in operation, the mud pump 16 is turned on, and the mud flows from the first high-pressure hose 1 through the electromagnetic flow meter 4. The flow data detected by the electromagnetic flow meter 4 is fed back to the display screen 2 for monitoring and early warning. The mud flows through the check valve 6 to ensure that it can only flow from the pump to the drill pipe 15 and will not flow back due to pump shutdown or pressure fluctuation. The flow rate of mud entering the drill pipe 13 is adjusted by the faucet 14. The return water valve 10 is opened, and excess mud flows out through the return water pipe 11.
[0026] The content of this utility model and the technical content not specifically described in the above embodiments are the same as the prior art.
[0027] The above are merely specific embodiments disclosed in this utility model, but the scope of protection disclosed in this utility model is not limited thereto. The scope of protection disclosed in this utility model shall be determined by the scope of protection of the claims.
Claims
1. A drilling mud monitoring and early warning system, characterized in that: The drilling mud monitoring and early warning system includes a mud pump, a first high-pressure hose, an electromagnetic flowmeter, a display, a check valve, a second high-pressure hose, and drill pipe. The mud pump is connected to the electromagnetic flowmeter through the first high-pressure hose. The electromagnetic flowmeter is connected to the display. The electromagnetic flowmeter is connected to the check valve through a flange. The check valve is connected to the second high-pressure hose. The second high-pressure hose is connected to the drill pipe.
2. The drilling mud monitoring and early warning system according to claim 1, characterized in that: The drilling mud monitoring and early warning system also includes a third high-pressure hose, the second high-pressure hose is connected to the third high-pressure hose through a tee connector, and the third high-pressure hose is connected to the drill pipe.
3. The drilling mud monitoring and early warning system according to claim 2, characterized in that: A water tap is installed on the third high-pressure hose.
4. The drilling mud monitoring and early warning system according to claim 3, characterized in that: The third connector of the tee is connected to the return water pipe.
5. The drilling mud monitoring and early warning system according to claim 4, characterized in that: A return water valve is installed on the return water pipe.
6. The drilling mud monitoring and early warning system according to any one of claims 1 to 5, characterized in that: The first high-pressure hose is connected to the electromagnetic flowmeter via a first flange with a reduced diameter.
7. The drilling mud monitoring and early warning system according to claim 6, characterized in that: The check valve is connected to the second high-pressure hose via a second flange with a reduced diameter.