A tablet transfer device
By designing a spiral transfer section and a buffer layer, the problem of microcracks caused by debris during cell transfer is solved, achieving more efficient and safer cell transfer.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TONGWEI SOLAR ENERGY (CHENGDU) CO LID
- Filing Date
- 2025-05-23
- Publication Date
- 2026-06-26
Smart Images

Figure CN224419236U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of vacuum transfer equipment for sheet materials, and more specifically, to a sheet material transfer device. Background Technology
[0002] During the production of solar cells, the cells need to be transferred and processed. The production process of solar cells involves multiple processes. When processing the cells using specific processes, they need to be transferred through transfer devices, typically suction cup structures.
[0003] During the reprocessing process, if debris or slag adheres to the battery cells from the previous production stage and falls off during transfer via the suction cup and platform, and is not detected and removed in time, the subsequent battery cells may develop microcracks when they are held in place by the suction cup. Utility Model Content
[0004] The purpose of this invention is to provide a sheet transfer device that can reduce the occurrence of microcracks during the transfer of battery cells.
[0005] The embodiments of this utility model can be implemented as follows:
[0006] In a first aspect, this utility model provides a sheet transfer device, comprising:
[0007] Transshipment entity;
[0008] The transfer section is connected to the main transfer body. The transfer section is spiral-shaped, and its outer peripheral wall is curved and convex.
[0009] The outer wall of the transfer section is provided with multiple spaced vacuum adsorption holes, which are used to adsorb the material sheets.
[0010] In an optional implementation, there are multiple transfer units, which are spaced apart on the transfer body, with one end of each transfer unit connected to the transfer body.
[0011] In an optional embodiment, the outer peripheral wall of the transfer unit is also provided with multiple bearing planes, and a vacuum adsorption hole is provided in a preset part of each bearing plane.
[0012] In an optional embodiment, a buffer layer is provided on the bearing plane. The buffer layer is a deformable buffer film and has multiple perforations.
[0013] In an optional embodiment, the sheet transfer device further includes a rotating shaft, with the transfer part spirally wound around the rotating shaft. One end of the rotating shaft is connected to the transfer body, and the rotating shaft can drive the transfer part to rotate relative to the transfer body around its own axis.
[0014] In an optional embodiment, the multiple vacuum adsorption holes are divided into multiple groups, and the multiple vacuum adsorption holes in each group are arranged at intervals along the axial direction of the rotating shaft, and the multiple groups of vacuum adsorption holes are arranged at intervals around the rotating shaft.
[0015] In an optional embodiment, there are multiple rotating shafts and multiple transfer parts, with each rotating shaft corresponding to a different transfer part, and the multiple rotating shafts are spaced apart on the transfer body.
[0016] In an optional implementation, multiple rotating shafts are spaced apart on the transfer body along a preset direction, the preset direction being perpendicular to the axis of the rotating shafts.
[0017] In an optional implementation, the transfer section is made of a soft material;
[0018] The cross-section of the transfer section is circular or elliptical.
[0019] In an optional embodiment, the sheet transfer device further includes a cleaning device for cleaning impurities from the outer surface of the transfer section.
[0020] This utility model provides a sheet material transfer device comprising a transfer body and a transfer section. The transfer section is connected to the transfer body and is spiral-shaped. The outer peripheral wall of the transfer section is curved and convex. The outer wall of the transfer section is provided with multiple spaced vacuum adsorption holes for adsorbing the sheet material. This effectively reduces the contact area between the sheet material and the transfer section, and also facilitates the removal of debris from its surface. This effectively reduces the occurrence of microcracks in the sheet material during transfer via the transfer section in this embodiment, thus reducing the likelihood of microcracks appearing in the battery cells during transfer. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the material transfer device provided in an embodiment of the present invention from a first-view perspective;
[0023] Figure 2 This is a schematic diagram of the material transfer device provided in an embodiment of the present invention from a second perspective.
[0024] Figure 3 A schematic diagram of the material transfer device provided in an optional embodiment of this utility model.
[0025] Icons: 1-Piece transfer device; 100-Transfer body; 200-Transfer section; 210-Vacuum adsorption hole; 220-Bearing plane; 300-Rotating shaft. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0029] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0030] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0031] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.
[0032] It should be noted that the sheet material in this embodiment can be a battery cell, and the multiple in this embodiment can be understood as two or more quantities.
[0033] The following describes in detail, with reference to the accompanying drawings, the specific structure of a sheet transfer device provided by this utility model and the desired technical effects it brings.
[0034] Please refer to Figures 1-2The present invention provides a material transfer device 1 including a transfer body 100 and a transfer part 200. The transfer part 200 is connected to the transfer body 100. The transfer part 200 is spiral in shape. The outer peripheral wall of the transfer part 200 is curved and convex. The outer wall of the transfer part 200 is provided with a plurality of spaced vacuum adsorption holes 210 for adsorbing material.
[0035] Optionally, the cross-section of the transfer section 200 is circular or elliptical. In detail, the cross-section can be understood as a plane perpendicular to the extension direction of the transfer section 200.
[0036] Some existing flat suction cups have a large contact area when adsorbing material sheets, as the material sheets are in complete contact with the flat suction cup. Therefore, when some debris is attached to the suction cup or the material sheet, and the material sheet is adsorbed by the suction cup, the debris can easily cause microcracks in the material sheet, which can easily lead to damage to the material sheet.
[0037] Understandably, since the transfer section 200 is spiral-shaped and its outer wall is a protruding curved wall, the vacuum adsorption holes 210 on the transfer section 200 can effectively reduce the contact area between the material sheet and the transfer section 200 when adsorbing the material sheet. This can effectively reduce the occurrence of microcracks in the material sheet when it is transferred through the transfer section 200 in this embodiment, and thus reduce the occurrence of microcracks in the battery cell during transfer.
[0038] Furthermore, since the outer wall of the transfer section 200 is a curved wall, when debris falls onto the transfer section 200, the debris will also fall off under the action of the curved wall, making it less likely for debris to accumulate on the transfer section 200, and also reducing the occurrence of microcracks when the battery cells are adsorbed onto the transfer section 200.
[0039] In detail, in this embodiment, the outer peripheral wall of the transfer part 200 is also provided with a plurality of bearing planes 220, and a vacuum adsorption hole 210 is opened in a preset part of each bearing plane 220. That is to say, the plurality of vacuum adsorption holes 210 are provided in a one-to-one correspondence with the plurality of bearing planes 220.
[0040] Understandably, by setting the bearing surface 220, a bearing surface 220 for the material sheet can be provided, ensuring that the material sheet is more stable when it is adsorbed and driven to move by the vacuum adsorption hole 210.
[0041] It should be noted that the size of the bearing plane 220 in this embodiment should not be too large or too small. The size of the bearing plane 220 can be set according to the size of the material sheet and the size of the transfer part 200 based on experience, as long as it can ensure that the material sheet can be stably adsorbed on the vacuum adsorption hole 210.
[0042] Optionally, in some embodiments, a buffer layer (not shown) is provided on the bearing plane 220. The buffer layer is a flexible buffer film. That is, by providing a buffer layer, the hard contact between the material sheet and the transfer part 200 can be reduced. The buffer layer can effectively disperse the stress during the adsorption and release process, reduce local high-pressure points, and thus reduce the risk of microcracks. The thickness of the buffer film should be moderate, providing sufficient buffering effect without affecting the adsorption force of the suction cup. Optionally, the thickness is between 0.05 mm and 1 mm.
[0043] For example, the thickness of the buffer layer can be 0.05mm, 0.1mm, 0.15mm, 0.2mm, 0.5mm, 0.6mm, 0.8mm or 1mm.
[0044] Of course, in some other embodiments, the thickness of the buffer layer can be greater than 1 mm, for example, it can be 1.2 mm, 1.5 mm, 1.6 mm or 2 mm.
[0045] Alternatively, the buffer layer can be fixed to the bearing surface 220 by adhesive bonding or by other means, such as by clips or screws.
[0046] The aforementioned buffer layer can be made of silicone, polyurethane, or fluororubber. Of course, in some other embodiments, the buffer layer can also be made of other materials with elasticity and resilience.
[0047] Optionally, in order to ensure that the vacuum adsorption hole 210 can also adsorb the material sheet under the action of the buffer layer, the buffer layer is provided with multiple hollow holes. That is to say, by setting the hollow holes, the vacuum adsorption hole 210 can adsorb the material sheet through the hollow holes.
[0048] Furthermore, due to the perforated design, even if debris falls onto the bearing surface 220, the debris will be contained within the perforated holes. As long as small debris does not protrude from the perforated holes, the debris will not cause microcracks in the material sheet when it is being adsorbed.
[0049] In this embodiment, the material transfer device 1 further includes a rotating shaft 300, and a transfer part 200 is spirally wound on the rotating shaft 300. One end of the rotating shaft 300 is connected to the transfer body 100. The rotating shaft 300 can drive the transfer part 200 to rotate relative to the transfer body 100 around its own axis.
[0050] Therefore, by setting the rotating shaft 300, the material sheet adsorbed on the transfer part 200 can also be driven to rotate during the rotation of the rotating shaft 300, which improves the freedom of material sheet transfer. Moreover, when placing the material sheet, the rotating shaft 300 can drive the material sheet to rotate until the material sheet faces downward, thereby breaking the vacuum and allowing the material sheet to fall to complete the sheet placement. There is no need to use back-blowing to break the vacuum, and there is no need to worry about the back-blowing air blowing the sheet out of shape during sheet placement, which allows for more precise sheet placement.
[0051] In detail, in this embodiment, the multiple vacuum pores are divided into multiple groups, and the multiple vacuum pores in each group are arranged at intervals along the axial direction of the rotating shaft 300, and the multiple groups of vacuum adsorption pores 210 are arranged at intervals around the circumferential direction of the rotating shaft 300.
[0052] Understandably, the different sets of vacuum adsorption holes 210 are not interconnected. By setting multiple sets of vacuum adsorption holes 210, the transfer unit 200 can transfer more material sheets, thereby improving the transfer efficiency of the material sheets.
[0053] It should be noted that the aforementioned transfer section 200 has multiple vacuum channels inside, and the number of vacuum channels is the same as the number of sets of vacuum adsorption holes 210 and they are connected one by one.
[0054] In detail, in this embodiment, the vacuum adsorption holes 210 are in two sets, and the two sets of vacuum adsorption holes 210 are evenly spaced around the rotating shaft 300 in the circumferential direction.
[0055] It should be noted that when adsorbing the material sheet, the rotating shaft 300 can rotate as needed, rotating 90° each time, and the direction can be set according to requirements. In order to further prevent the material sheet from cracking during adsorption, each vacuum adsorption hole 210 is required to not be connected to a material sheet twice consecutively, but to be connected at intervals. That is, after transferring a material sheet once, the vacuum adsorption hole 210 will not adsorb a material sheet again. When it is not adsorbing a material sheet, the debris around the vacuum adsorption hole 210 can be cleaned by a cleaning device (not shown in the figure).
[0056] In order to further improve the transfer efficiency of the material sheet, in this embodiment, there are multiple rotating shafts 300 and multiple transfer parts 200. Multiple rotating shafts 300 are arranged in a one-to-one correspondence with multiple transfer parts 200. Multiple rotating shafts 300 are spaced apart on the transfer body 100. That is to say, each transfer part 200 is spirally wound on a rotating shaft 300.
[0057] In detail, multiple rotating shafts 300 are spaced apart on the transfer body 100 along a preset direction, which is perpendicular to the circumference of the rotating shafts 300. In this embodiment, the preset direction is the length direction of the transfer body 100.
[0058] Please refer to Figure 3Of course, in some other embodiments, the material transfer device 1 may not have a rotating shaft 300. That is, in some embodiments, one end of the transfer part 200 is directly disposed on the transfer body 100. Similarly, in order to improve the transfer efficiency of the material transfer device 1, the number of transfer parts 200 can also be multiple and multiple transfer parts 200 are spaced apart on the transfer body 100. One end of the transfer part 200 is connected to the transfer body 100, and the multiple vacuum adsorption holes 210 on the transfer part 200 can also be set as a single set.
[0059] Optionally, in order to reduce microcracks in the material sheet caused by the transfer section 200 when adsorbing the material sheet, the transfer section 200 is made of a soft material. For example, the transfer section 200 can be made of silicone, polyurethane, natural rubber or fluororubber. Of course, in some other embodiments, the transfer section 200 can also be made of aluminum alloy or polyetheretherketone material.
[0060] Optionally, in some embodiments, the sheet transfer device 1 further includes a cleaning device for cleaning impurities on the outer surface of the transfer section 200. For example, the cleaning device can be an air blowing device to clean the outer surface of the transfer section 200 by blowing out gas. Of course, the cleaning device can also be other types of cleaning devices, such as cleaning brushes. The cleaning device can be installed on the transfer body 100 or set independently. No specific limitation is made on the cleaning device here.
[0061] In summary, the sheet transfer device 1 provided in this embodiment includes a transfer body 100 and a transfer section 200. The transfer section 200 is connected to the transfer body 100 and is spiral-shaped. The outer peripheral wall of the transfer section 200 is curved and convex. The outer wall of the transfer section 200 is provided with a plurality of spaced vacuum adsorption holes 210 for adsorbing sheet material. This effectively reduces the contact area between the sheet material and the transfer section 200, and the transfer section 200 also facilitates the removal of debris from its surface. This effectively reduces the occurrence of microcracks in the sheet material during transfer through the transfer section 200 in this embodiment, thus reducing the occurrence of microcracks in the battery cells during transfer.
[0062] The above description is only a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. A sheet material transfer device, characterized in that, include: Transshipment entity; The transfer part is connected to the transfer body. The transfer part is spiral-shaped, and the outer peripheral wall of the transfer part is curved and convex. The outer wall of the transfer unit is provided with a plurality of spaced vacuum adsorption holes, which are used to adsorb material sheets.
2. The sheet transfer device according to claim 1, characterized in that: The number of the transfer units is multiple, and the multiple transfer units are spaced apart on the transfer body, with one end of the transfer unit connected to the transfer body.
3. The sheet transfer device according to claim 1, characterized in that: The outer peripheral wall of the transfer unit is also provided with multiple bearing planes, and a vacuum adsorption hole is provided in a preset part of each bearing plane.
4. The sheet transfer device according to claim 3, characterized in that: A buffer layer is provided on the bearing plane. The buffer layer is a deformable buffer membrane and has multiple perforations.
5. The sheet transfer device according to claim 1, characterized in that: The material transfer device also includes a rotating shaft, the transfer part is spirally wound around the rotating shaft, one end of the rotating shaft is connected to the transfer body, and the rotating shaft can drive the transfer part to rotate relative to the transfer body around its own axis.
6. The sheet transfer device according to claim 5, characterized in that: The multiple vacuum adsorption holes are divided into multiple groups, and the multiple vacuum adsorption holes in each group are arranged at intervals along the axial direction of the rotating shaft, and the multiple groups of vacuum adsorption holes are arranged at intervals around the rotating shaft.
7. The sheet transfer device according to claim 5, characterized in that: The number of rotating shafts and transfer parts is multiple, with each rotating shaft and transfer part corresponding to one another, and the multiple rotating shafts are spaced apart on the transfer body.
8. The sheet transfer device according to claim 7, characterized in that: Multiple rotating shafts are spaced apart on the transfer body along a preset direction, and the preset direction is perpendicular to the axis of the rotating shafts.
9. The sheet transfer device according to claim 1, characterized in that: The transfer section is made of a soft material; And / or the cross-section of the transfer section is circular or elliptical.
10. The sheet transfer device according to claim 1, characterized in that: The material transfer device also includes a cleaning device for cleaning impurities from the outer surface of the transfer section.