A single-wheel dual-station polishing machine

Abstract

This utility model provides a single-wheel dual-station polishing machine, belonging to the technical field of polishing machines. It solves the problem of limited polishing stations in existing thermos cup polishing machines. This single-wheel dual-station polishing machine includes a frame, a single polishing assembly mounted on the machine, and two sets of clamping assemblies. The polishing assembly includes an X-axis component, a Y-axis component, a Z-axis component, a rotating component, a polishing frame, and polishing elements mounted on the polishing frame. The X-axis frame is fixed to the frame. The X-axis component drives the polishing elements to move in the X-axis direction, the Y-axis component drives the polishing elements to move in the Y-axis direction, and the rotating component drives the polishing elements to rotate in the X-axis direction. Compared with existing technologies, this equipment can simultaneously polish two cup-shaped workpieces at two stations, and can also polish in batches, completing rough polishing and fine polishing operations separately. It has a high degree of automation and high efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of polishing machine technology, and relates to a single-wheel dual-station polishing machine. Background Technology

[0002] As the market for insulated cups continues to expand, consumers are demanding higher product quality and appearance. This has driven continuous innovation and upgrading of insulated cup polishing machine technology. In the future, insulated cup polishing machines will develop towards greater automation, intelligence, and environmental friendliness.

[0003] Currently, the polishing process for thermos cups typically involves polishing one cup body at a time at a time. This requires disassembling the cup body at that station before the polishing equipment can operate, which presents a significant efficiency problem. Summary of the Invention

[0004] The purpose of this invention is to address the limitations of existing thermos cup polishing machines in terms of polishing stations, and to propose a single-wheel dual-station polishing machine.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A single-wheel dual-station polishing machine is characterized by comprising a frame and a single polishing assembly and two clamping assemblies mounted on the machine. The polishing assembly includes an X-axis component, a Y-axis component, a Z-axis component, a rotating component, a polishing frame, and polishing elements mounted on the polishing frame. The X-axis frame is fixed on the frame. The X-axis component drives the polishing elements to move in the X-axis direction. The Y-axis component drives the polishing elements to move in the Y-axis direction. The rotating component drives the polishing elements to rotate in the X-axis direction.

[0007] In the aforementioned single-wheel dual-station polishing machine, the clamping assembly includes a clamping bracket fixedly mounted on the frame. An upper slider is movably mounted above the clamping bracket, and a lower block is fixedly mounted below the clamping bracket. A spindle drive motor is fixedly mounted on the lower block. The output end of the spindle drive motor is facing upward and connected to a base. The base is used to place the bottom of the cup. The upper slider is driven to move by a top-pressure cylinder fixed on the clamping bracket. A rotating disk is freely rotatable on the upper slider. A docking shaft is fixedly fitted at the center of the rotating disk. The docking shaft is used to dock with the top of the cup.

[0008] In the aforementioned single-wheel dual-station polishing machine, two sets of clamping components are symmetrically arranged.

[0009] In the above-mentioned single-wheel dual-station polishing machine, the polishing element includes a polishing drive motor fixed on the polishing frame, two polishing spindles rotatably mounted on the polishing frame, a coarse polishing wheel and a fine polishing wheel respectively fixedly mounted on the two polishing spindles, and transmission wheels respectively fixedly mounted on the two polishing spindles. The output end of the polishing drive motor is tightly connected to the two transmission wheels via a belt.

[0010] In the aforementioned single-wheel dual-station polishing machine, the polishing element further includes a protective cover fixedly sleeved around the coarse polishing wheel and the fine polishing wheel, and the protective cover is fixed on the polishing frame.

[0011] In the above-mentioned single-wheel dual-station polishing machine, the X-axis component includes an X-axis slide rail fixedly mounted on the frame, an X-axis slide block slidably mounted on the X-axis slide rail, and an X-axis lead screw motor component for driving the X-axis slide block to move on the X-axis slide rail. The Y-axis component is mounted on the X-axis slide block.

[0012] In the aforementioned single-wheel dual-station polishing machine, the Y-axis component includes a Y-axis slide rail fixedly mounted on the X-axis slide block, a Y-axis slide block slidably mounted on the Y-axis slide rail, and a Y-axis lead screw motor component for driving the Y-axis slide block to move on the Y-axis slide rail. The Z-axis component is mounted on the Y-axis slide block.

[0013] In the aforementioned single-wheel dual-station polishing machine, the Z-axis component includes a Z-axis slide rail fixedly mounted on the Y-axis slide block, a Z-axis slide block slidably mounted on the Z-axis slide rail, and a Z-axis lead screw motor component for driving the Z-axis slide block to move on the Z-axis slide rail. A rotating component is mounted on the Z-axis slide block.

[0014] In the aforementioned single-wheel dual-station polishing machine, the rotating component includes a frame plate fixedly mounted on the Z-axis slide, a flip plate rotatably mounted on the frame plate, a flip drive motor fixed on the frame plate and used to drive the flip plate to flip relative to the frame plate, and a polishing frame fixed on the flip plate.

[0015] Compared with existing technologies, this equipment can polish two cup-shaped workpieces at two stations simultaneously, and can polish in batches, completing rough polishing and fine polishing separately. It has a high degree of automation and high efficiency. Attached Figure Description

[0016] Figure 1 This is a first structural schematic diagram of the present invention;

[0017] Figure 2 This is a second structural schematic diagram of the present invention;

[0018] Figure 3 This is a schematic diagram of the third structure of this utility model;

[0019] In the diagram, 1 is the frame; 2 is the X-axis component; 3 is the Y-axis component; 4 is the Z-axis component; 5 is the rotating component; 6 is the clamping bracket; 7 is the upper slider; 8 is the lower stationary block; 9 is the base; 10 is the docking shaft; 11 is the coarse polishing wheel; 12 is the fine polishing wheel; and 13 is the protective cover. Detailed Implementation

[0020] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0021] like Figures 1-3 As shown, this single-wheel dual-station polishing machine includes a frame 1 and a single polishing assembly and two clamping assemblies mounted on the machine. The polishing assembly includes an X-axis component 2, a Y-axis component 3, a Z-axis component 4, a rotating component 5, a polishing frame, and polishing elements mounted on the polishing frame. The X-axis frame is fixed on the frame 1. The X-axis component 2 drives the polishing elements to move in the X-axis direction, the Y-axis component 3 drives the polishing elements to move in the Y-axis direction, and the rotating component 5 drives the polishing elements to rotate in the X-axis direction.

[0022] Because of the presence of two sets of clamping components, this equipment can polish two cup-shaped workpieces at a time during operation. It polishes one set of workpieces first, then the other set, greatly increasing efficiency. If the cup-shaped workpieces are unloaded and discharged using a robotic arm, polishing can be performed on one side while unloading and discharge can be completed simultaneously on the other side, resulting in extremely high efficiency.

[0023] The clamping assembly includes a clamping bracket 6 fixedly mounted on the frame 1. An upper slider 7 is movably mounted above the clamping bracket 6, and a lower fixed block 8 is fixedly mounted below the clamping bracket 6. A main shaft drive motor is fixedly mounted on the lower fixed block 8. The output end of the main shaft drive motor is facing upward and connected to a base 9. The base 9 is used to place the bottom of the cup. The upper slider 7 is driven to move by a top pressure cylinder fixed on the clamping bracket 6. A rotating disk is freely rotatable on the upper slider 7. A docking shaft 10 is fixedly sleeved at the center of the rotating disk. The docking shaft 10 is used to dock the top of the cup.

[0024] The clamping components are symmetrically arranged so that the clamping brackets 6 are symmetrically attached back to back.

[0025] The polishing element includes a polishing drive motor fixed on the polishing frame, two polishing spindles rotatably mounted on the polishing frame, a coarse polishing wheel 11 and a fine polishing wheel 12 respectively fixedly mounted on the two polishing spindles, and transmission wheels respectively fixedly mounted on the two polishing spindles. The output end of the polishing drive motor is tightly connected to the two transmission wheels via a belt.

[0026] Generally, the cup body workpiece can be polished by using a large coarse polishing wheel 11. In some cup body processing processes with higher process requirements, the polishing frame can be rotated 180 degrees to allow the fine polishing wheel to be rotated and switched to the front processing station, so that the cup body workpiece can be polished a second time.

[0027] The polishing element also includes a protective cover 13 fixedly fitted around the circumference of the polishing wheel, and the protective cover 13 is fixed on the polishing frame. The function of the protective cover 13 is to prevent debris from flying out and also to protect the operator.

[0028] X-axis component 2 includes an X-axis slide rail fixedly mounted on the frame 1, an X-axis slide block slidably mounted on the X-axis slide rail, and an X-axis lead screw motor component for driving the X-axis slide block to move on the X-axis slide rail. Y-axis component 3 is mounted on the X-axis slide block.

[0029] Y-axis component 3 includes a Y-axis slide rail fixedly mounted on the X-axis slide block, a Y-axis slide block slidably mounted on the Y-axis slide rail, and a Y-axis lead screw motor component for driving the Y-axis slide block to move on the Y-axis slide rail. Z-axis component 4 is mounted on the Y-axis slide block.

[0030] Z-axis component 4 includes a Z-axis slide rail fixedly mounted on the Y-axis slide block, a Z-axis slide block slidably mounted on the Z-axis slide rail, and a Z-axis lead screw motor component for driving the Z-axis slide block to move on the Z-axis slide rail. Rotating component 5 is mounted on the Z-axis slide block.

[0031] The rotating component 5 includes a frame plate fixedly mounted on the Z-axis slide, a flip plate rotatably mounted on the frame plate, a flip drive motor fixed on the frame plate and used to drive the flip plate to flip relative to the frame plate, and a polishing frame fixed on the flip plate.

[0032] The presence of the above four elements enables the polishing element to have linear motion capabilities along the X, Y, and Z axes, as well as the ability to flip in the X-axis direction. This allows the polishing element to freely adjust its tilt angle to polish the cup workpiece. At the same time, the X-axis can also be flipped to switch the coarse polishing wheel 11 and the fine polishing wheel to the ready-to-work position.

[0033] It should be understood that in the claims and description of this utility model, all instances of "comprising..." should be understood as having an open meaning, that is, their meaning is equivalent to "containing at least...", and should not be understood as having a closed meaning, that is, their meaning should not be understood as "containing only...".

[0034] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A single-wheel dual-station polishing machine, characterized in that: It includes a frame and a single polishing assembly and two clamping assemblies mounted on the machine. The polishing assembly includes an X-axis component, a Y-axis component, a Z-axis component, a rotating component, a polishing frame, and polishing elements mounted on the polishing frame. The X-axis frame is fixed on the frame. The X-axis component drives the polishing elements to move in the X-axis direction, the Y-axis component drives the polishing elements to move in the Y-axis direction, and the rotating component drives the polishing elements to rotate in the X-axis direction.

2. The single-wheel dual-station polishing machine according to claim 1, characterized in that: The clamping assembly includes a clamping bracket fixedly mounted on a frame. An upper slider is movably mounted above the clamping bracket, and a lower block is fixedly mounted below the clamping bracket. A main shaft drive motor is fixedly mounted on the lower block. The output end of the main shaft drive motor is facing upward and connected to a base. The base is used to place the bottom of the cup. The upper slider is driven to move by a top pressure cylinder fixed on the clamping bracket. A rotating disk is freely rotatable on the upper slider. A docking shaft is fixedly fitted at the center of the rotating disk. The docking shaft is used to dock with the top of the cup.

3. A single-wheel dual-station polishing machine according to claim 1 or 2, characterized in that: The two sets of clamping components are symmetrically arranged.

4. The single-wheel dual-station polishing machine according to claim 1, characterized in that: The polishing element includes a polishing drive motor fixed on a polishing frame, two polishing spindles rotatably mounted on the polishing frame, a coarse polishing wheel and a fine polishing wheel respectively fixedly mounted on the two polishing spindles, and a transmission wheel respectively fixedly mounted on the two polishing spindles. The output end of the polishing drive motor is tightly connected to the two transmission wheels via a belt.

5. A single-wheel dual-station polishing machine according to claim 4, characterized in that: The polishing element also includes a protective cover that is fixedly sleeved around the coarse polishing wheel and the fine polishing wheel, and the protective cover is fixed on the polishing frame.

6. A single-wheel dual-station polishing machine according to claim 1, characterized in that: The X-axis component includes an X-axis slide rail fixedly mounted on the frame, an X-axis slide block slidably mounted on the X-axis slide rail, and an X-axis lead screw motor component for driving the X-axis slide block to move on the X-axis slide rail. The Y-axis component is mounted on the X-axis slide block.

7. A single-wheel dual-station polishing machine according to claim 1, characterized in that: The Y-axis component includes a Y-axis slide rail fixedly mounted on the X-axis slide block, a Y-axis slide block slidably mounted on the Y-axis slide rail, and a Y-axis lead screw motor component for driving the Y-axis slide block to move on the Y-axis slide rail. The Z-axis component is mounted on the Y-axis slide block.

8. A single-wheel dual-station polishing machine according to claim 1, characterized in that: The Z-axis component includes a Z-axis slide rail fixedly mounted on the Y-axis slide block, a Z-axis slide block slidably mounted on the Z-axis slide rail, and a Z-axis lead screw motor component for driving the Z-axis slide block to move on the Z-axis slide rail. A rotating component is mounted on the Z-axis slide block.

9. A single-wheel dual-station polishing machine according to claim 1, characterized in that: The rotating component includes a frame plate fixedly mounted on the Z-axis slide, a flip plate rotatably mounted on the frame plate, a flip drive motor fixed on the frame plate and used to drive the flip plate to flip relative to the frame plate, and a polishing frame fixed on the flip plate.

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