An installation structure for lifting the undercarriage of a high-speed train.
By employing a triangular stabilizing structure and bolt fastening method in the undercarriage hoisting of the EMU, the problem of welded structure fatigue was solved, the structural strength and stability were improved, and maintenance costs were reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BOMBARDIER SIFANG QINGDAO TRANSPORTATION
- Filing Date
- 2025-07-09
- Publication Date
- 2026-06-30
AI Technical Summary
In rail vehicles, the welded structure of the undercarriage of high-speed trains is prone to structural fatigue cracking, resulting in high maintenance costs and a lack of effective solutions.
The use of a triangular stabilizing structure combined with bolt fastening enhances the overall strength and stability of the installation structure and avoids structural fatigue caused by welding.
It effectively improves the structural strength and stability of the hoisting box, reduces maintenance costs, and avoids fatigue cracking of the welded structure.
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Figure CN224427392U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of rail vehicle technology, specifically to an installation structure for the undercarriage of a high-speed train. Background Technology
[0002] Currently, in the rail vehicle industry, due to the continuous increase in the speed of high-speed trains, the undercarriage lifting and mounting structure mostly adopts welded brackets for reinforcement. However, welded structures are prone to structural fatigue cracking, resulting in high maintenance costs. At present, there is still a lack of an effective method to solve the structural fatigue caused by welding.
[0003] Therefore, to meet practical needs, an installation structure for the undercarriage hoisting box of a high-speed train is now provided. Summary of the Invention
[0004] To address the shortcomings of existing technologies, the purpose of this application is to provide an installation structure for the undercarriage of a high-speed train. By utilizing a triangular stabilizing structure, the overall structural strength of the installation structure is effectively improved. Combined with bolt fastening, the overall stability is enhanced. Thus, while controlling costs and meeting hoisting requirements, structural fatigue caused by welding is effectively avoided.
[0005] To achieve the above objectives, the technical solution adopted in this application is as follows:
[0006] An installation structure for lifting the undercarriage of a high-speed train, the installation structure comprising:
[0007] The main vertical panel of a rectangular plate structure;
[0008] A first horizontal plate is disposed on the upper edge of the main body upright plate, the first horizontal plate is located on one side of the main body upright plate, and the first horizontal plate is perpendicular to the main body upright plate;
[0009] The first connecting plate has a set of symmetrical sides that are respectively connected to the first horizontal plate and the main body upright plate;
[0010] The main vertical plate and the first connecting plate are respectively connected to a set of symmetrical sides of the first horizontal plate;
[0011] Both the first horizontal plate and the first connecting plate are long rectangular plates;
[0012] The space surrounded by the main upright plate, the first horizontal plate, and the first connecting plate is a right-angled triangular prism-shaped cavity.
[0013] The first horizontal plate is provided with a plurality of first bolt mounting through holes spaced apart;
[0014] The first connecting plate is provided with a plurality of first mounting process through holes at intervals;
[0015] At least two spaced and parallel lifting box strip mounting slots are arranged on the main body upright plate; wherein...
[0016] The first horizontal plate, the first connecting plate, and the strip mounting groove of the hoisting box are all located on the same surface of the main body upright plate, and the length directions of the three are parallel.
[0017] Based on the above technical solution, the number of the first bolt mounting through holes is the same as the number of the first installation process through holes, and they correspond one-to-one.
[0018] Based on the above technical solution, the projection of the line connecting the center point of the first bolt mounting through hole and the center point of the first installation process through hole on the main body upright plate is perpendicular to the length direction of the first horizontal plate.
[0019] Based on the above technical solution, the strip mounting groove of the hoisting box includes:
[0020] Two mutually spaced and parallel mounting strip structures;
[0021] The mounting strip structure is a strip plate with an L-shaped cross-section.
[0022] Based on the above technical solution, the main upright plate, the first horizontal plate, and the first connecting plate are integrally formed.
[0023] Compared with the prior art, the advantages of this application are:
[0024] This application utilizes a triangular stabilizing structure to effectively enhance the overall structural strength of the installation structure. Combined with bolt fastening, it improves overall stability, thereby effectively avoiding structural fatigue caused by welding while controlling costs and meeting hoisting requirements. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the installation structure for the undercarriage hoisting box of a high-speed train according to an embodiment of this application;
[0027] Figure 2 This is a cross-sectional view of the installation structure of the undercarriage hoisting box of the EMU according to an embodiment of this application;
[0028] Figure 3This is a schematic diagram of region A in the installation structure for the undercarriage hoisting box of the EMU according to an embodiment of this application;
[0029] In the picture:
[0030] 1. Main upright plate; 2. First horizontal plate; 20. First bolt mounting through hole; 3. First connecting plate; 30. First installation process through hole; 4. Hoisting box strip mounting groove; 40. Mounting strip structure. Detailed Implementation
[0031] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0032] The embodiments of this application will be further described in detail below with reference to the accompanying drawings.
[0033] This application provides an installation structure for the undercarriage of a high-speed train. It utilizes a triangular stabilizing structure to effectively improve the overall structural strength of the installation structure. Combined with bolt fastening, it enhances overall stability, thereby effectively avoiding structural fatigue caused by welding while controlling costs and meeting hoisting requirements.
[0034] To achieve the aforementioned technical effects, the overall concept of this application is as follows:
[0035] An installation structure for lifting the undercarriage of a high-speed train, the installation structure comprising:
[0036] Main vertical panel 1 of rectangular plate structure;
[0037] A first horizontal plate 2 is disposed on the upper edge of the main body upright plate 1. The first horizontal plate 2 is located on one side of the main body upright plate 1 and is perpendicular to the main body upright plate 1.
[0038] The first connecting plate 3 has a set of symmetrical sides that are respectively connected to the first horizontal plate 2 and the main body upright plate 1;
[0039] The main upright plate 1 and the first connecting plate 3 are respectively connected to a set of symmetrical sides of the first horizontal plate 2;
[0040] Both the first horizontal plate 2 and the first connecting plate 3 are long rectangular plates;
[0041] The space surrounded by the main upright plate 1, the first horizontal plate 2, and the first connecting plate 3 is a right-angled triangular prism-shaped cavity.
[0042] The first horizontal plate 2 is provided with a plurality of first bolt mounting through holes 20 at intervals;
[0043] The first connecting plate 3 is provided with a plurality of first installation process through holes 30 at intervals;
[0044] At least two spaced and parallel hoisting box strip mounting slots 4 are arranged on the main body upright plate 1; wherein...
[0045] The first horizontal plate 2, the first connecting plate 3, and the lifting box strip mounting groove 4 are all located on the same surface of the main body upright plate 1, and their length directions are parallel.
[0046] The embodiments of this application will be further described in detail below with reference to the accompanying drawings.
[0047] See Figures 1-3 As shown in the figure, this application embodiment provides an installation structure for the undercarriage of a high-speed train, the installation structure including:
[0048] Main vertical panel 1 of rectangular plate structure;
[0049] A first horizontal plate 2 is disposed on the upper edge of the main body upright plate 1. The first horizontal plate 2 is located on one side of the main body upright plate 1 and is perpendicular to the main body upright plate 1.
[0050] The first connecting plate 3 has a set of symmetrical sides that are respectively connected to the first horizontal plate 2 and the main body upright plate 1;
[0051] The main upright plate 1 and the first connecting plate 3 are respectively connected to a set of symmetrical sides of the first horizontal plate 2;
[0052] Both the first horizontal plate 2 and the first connecting plate 3 are long rectangular plates;
[0053] The space surrounded by the main upright plate 1, the first horizontal plate 2, and the first connecting plate 3 is a right-angled triangular prism-shaped cavity.
[0054] The first horizontal plate 2 is provided with a plurality of first bolt mounting through holes 20 at intervals;
[0055] The first connecting plate 3 is provided with a plurality of first installation process through holes 30 at intervals;
[0056] At least two spaced and parallel hoisting box strip mounting slots 4 are arranged on the main body upright plate 1; wherein...
[0057] The first horizontal plate 2, the first connecting plate 3, and the lifting box strip mounting groove 4 are all located on the same surface of the main body upright plate 1, and the length directions of the three are parallel.
[0058] In this embodiment, a triangular stabilizing structure is used to effectively improve the overall structural strength of the installation structure. Combined with bolt fastening, the overall stability is improved. Thus, while controlling costs and meeting hoisting requirements, structural fatigue caused by welding is effectively avoided.
[0059] Furthermore, the number of the first bolt mounting through holes 20 and the number of the first installation process through holes 30 are the same and correspond one-to-one.
[0060] Furthermore, the projection of the line connecting the center point of the first bolt mounting through hole 20 and the center point of the first installation process through hole 30 onto the main body upright plate 1 is perpendicular to the length direction of the first horizontal plate 2.
[0061] For better display, the accompanying diagrams in the instruction manual are shown. Figure 1 Region A in the middle, through the attached Figure 2 A detailed demonstration will be provided.
[0062] Furthermore, the lifting box strip mounting groove 4 includes:
[0063] Two mutually spaced and parallel mounting strip structures 40;
[0064] The mounting strip structure 40 is a strip plate with an L-shaped cross-section.
[0065] Furthermore, the main upright plate 1, the first horizontal plate 2, and the first connecting plate 3 are integrally formed.
[0066] It should be noted that in the technical solutions of the embodiments of this application:
[0067] The installation interface, namely the structure composed of the main upright plate 1, the first horizontal plate 2 and the first connecting plate 3, is a stable structure extruded from a triangular profile.
[0068] The first horizontal plate 2 is a mounting surface, which is provided with multiple first bolt mounting through holes 20 for mounting onto the vehicle body;
[0069] On the first connecting plate 3 corresponding to the long side of the triangular profile section, a first installation process through hole 30 is machined perpendicular to the plate surface to fasten the bolt in the first bolt installation through hole 20.
[0070] The installation structure for the undercarriage of a high-speed train provided in this application embodiment can be extruded together with the body facade. The body facade can be integrated with or welded with C-shaped grooves, or it can be extruded separately with triangular profile installation structure as a universal interface, and then welded to the undercarriage facade in the form of a butt joint. Compared with the traditional T-joint weld, the fatigue resistance of the butt joint weld is second only to the base material.
[0071] In summary, the technical solutions of the embodiments of this application have the following beneficial effects:
[0072] 1. The integrated extrusion molding of the profiles reinforces the structure, reducing complex welding processes and resulting in better economic benefits.
[0073] 2. The base material structure has better fatigue resistance than the welded structure.
[0074] 3. The profile cross-section adopts a triangular stable structure, which provides high strength at the box hoisting position and allows for the use of fewer bolts for fastening.
[0075] 4. The installation process holes are made perpendicular to the plate surface, which improves the processability.
[0076] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0077] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0078] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. An installation structure for the undercarriage of a high-speed train, characterized in that, The mounting structure includes: The main vertical panel of the rectangular plate structure (1); A first horizontal plate (2) is provided on the upper edge of the main body upright plate (1). The first horizontal plate (2) is located on one side of the main body upright plate (1) and is perpendicular to the main body upright plate (1). The first connecting plate (3) has a set of symmetrical sides that are connected to the first horizontal plate (2) and the main body upright plate (1) respectively. The main upright plate (1) and the first connecting plate (3) are respectively connected to a set of symmetrical sides of the first horizontal plate (2); Both the first horizontal plate (2) and the first connecting plate (3) are long rectangular plates; The space surrounded by the main upright plate (1), the first horizontal plate (2) and the first connecting plate (3) is a right-angled triangular prism-shaped cavity; The first horizontal plate (2) is provided with a plurality of first bolt mounting through holes (20) spaced apart; The first connecting plate (3) is provided with a plurality of first installation process through holes (30) at intervals; At least two spaced and parallel lifting box strip mounting slots (4) are arranged on the main body upright plate (1); wherein, The first horizontal plate (2), the first connecting plate (3), and the lifting box strip mounting groove (4) are all located on the same surface of the main body upright plate (1), and the length directions of the three are parallel.
2. The installation structure for the undercarriage hoisting box of a high-speed train as described in claim 1, characterized in that: The number of the first bolt mounting through holes (20) is the same as the number of the first installation process through holes (30), and they correspond one-to-one.
3. The installation structure for the undercarriage hoisting box of a high-speed train as described in claim 2, characterized in that: The projection of the line connecting the center point of the first bolt mounting through hole (20) and the center point of the first installation process through hole (30) on the main body upright plate (1) is perpendicular to the length direction of the first horizontal plate (2).
4. The installation structure for the undercarriage of a high-speed train as described in claim 1, characterized in that, The lifting box strip mounting groove (4) includes: Two mutually spaced and parallel mounting strip structures (40); The mounting strip structure (40) is a strip plate with an L-shaped cross-section.
5. The installation structure for the undercarriage hoisting box of a high-speed train as described in claim 1, characterized in that... : The main upright plate (1), the first horizontal plate (2), and the first connecting plate (3) are integrally formed.