Flat push winding machine

Abstract

This utility model discloses a flat-push type winding machine, relating to the field of winding machine technology. Its key technical features include a winding placement frame; a driving winding mechanism installed on the upper left side of the winding placement frame; a displacement adjustment mechanism installed on the winding placement frame and located below the driving winding mechanism; a flat-push winding adjustment mechanism installed at the front end of the displacement adjustment mechanism; and a winding speed monitoring mechanism installed on the outer right wall of the winding placement frame. The technical advantage is that the displacement adjustment mechanism can be driven to move on the winding placement frame. When the displacement adjustment mechanism moves, it can change the position of the flat-push winding adjustment mechanism. When the position of the flat-push winding adjustment mechanism changes, it can cause the material on the inner side to change its tension. This effectively stabilizes and evenly conveys the material during tension changes, thus effectively pushing the material flat for winding.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically a flat-push winding machine. Background Technology

[0002] A winding machine is an industrial piece of equipment mainly used for the precision processing of materials such as coated glass fiber, monofilament, multifilament flat yarn, and staggered yarn spindles, covering multiple fields such as lithium-ion batteries, textiles, and capacitors. Flat-push winding refers to the ability to achieve stability and uniformity during winding, avoiding sudden winding.

[0003] The existing Chinese patent CN203624724U disclosed a winding machine on June 4, 2014, which includes a frame. A turntable is provided on one side wall of the frame. The turntable is rotatably connected to the side wall of the frame. An upper winding shaft and a lower winding shaft are fixed on the turntable and arranged in parallel. Upper and lower paper rolls for winding nylon filaments are respectively sleeved on the upper and lower winding shafts.

[0004] However, in actual use, the above-mentioned device lacks a corresponding smooth propulsion structure during winding, resulting in the winding material not being conveyed smoothly and evenly. When the material being wound is too thick, the winding may be too forceful.

[0005] Therefore, we propose a novel flat-push winding machine to solve the above-mentioned technical problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this utility model provides a flat-push winding machine, which solves the problem that the above-mentioned devices lack a corresponding stable propulsion structure during winding, resulting in uneven and inconsistent material transport during winding, and the risk of excessive winding when the material is too thick.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a flat-push winding machine, comprising:

[0010] Winding and placement frame;

[0011] A drive winding mechanism is installed on the upper left side of the winding placement frame;

[0012] A displacement adjustment mechanism is mounted on the winding and placing frame and located below the driving winding mechanism;

[0013] A flat-push winding adjustment mechanism is installed on the front end of the displacement adjustment mechanism;

[0014] A winding speed monitoring mechanism is installed on the outer wall of the right end of the winding placement frame.

[0015] Preferably, the winding and placing frame includes a support plate, a four-hole mounting plate is fixedly connected to the lower end of the support plate, a positioning bearing is fixedly connected to the inner side of the right end of the support plate, a T-shaped limiting groove is formed on the outer wall of the right end of the support plate, a winding speed monitoring mechanism is installed on the support plate through the T-shaped limiting groove, a second auxiliary roller is installed on the lower right side of the support plate by screws, a first auxiliary roller is installed on the support plate by screws on the lower right side of the second auxiliary roller, and a driving winding mechanism is installed on the inner side of the positioning bearing on the support plate.

[0016] Preferably, the drive winding mechanism includes a reducer, a rotary motor is mounted on the lower end of the reducer by screws, a first coupling is fixedly connected to the front output shaft end of the reducer, a coupling shaft is fixedly connected to the front end of the first coupling, a blocking disc is fixedly connected to the front end of the coupling shaft, a coil placement rod is fixedly connected to the middle of the front end of the blocking disc, a rotating screw cap is threadedly connected to the threaded end of the coil placement rod, a limit stop is fixedly connected to the periphery of the rotating screw cap, and outer handles are symmetrically fixed to the outer wall of the rotating screw cap. The reducer is mounted on the support plate by screws.

[0017] Preferably, the displacement adjustment mechanism includes a lead screw body, a lead screw motor is fixedly connected to the inner end of the lead screw body, a lead screw slider is installed at the front end of the lead screw body, and a flat-push winding adjustment mechanism is installed at the front end of the lead screw slider.

[0018] Preferably, the flat-pushing winding adjustment mechanism includes a concave limiting frame, a screw mounting plate fixedly connected to the rear end of the concave limiting frame, a limiting groove cavity opened inside the concave limiting frame, auxiliary rollers rotatably mounted on both sides of the inner wall of the limiting groove cavity, the screw mounting plate being mounted on the lead screw slider by screws, and the concave limiting frame being located below the coil placement rod.

[0019] Preferably, the winding speed monitoring mechanism includes a T-shaped arm plate, an assembly screw is installed on the inner side of the T-shaped arm plate, an outer connecting plate is fixed to the outer end of the T-shaped arm plate, a photoelectric sensor is installed on the inner side of the outer end of the outer connecting plate, and the T-shaped arm plate is sleeved on the T-shaped limiting groove of the supporting upright plate.

[0020] Preferably, the photoelectric sensor is located on the outside of the coil placement rod.

[0021] (III) Beneficial Effects

[0022] Compared with the prior art, the present invention provides a flat-push type winding machine, which has the following beneficial effects:

[0023] 1. The displacement adjustment mechanism of this utility model can drive displacement on the winding and placing frame. When the displacement adjustment mechanism moves, it can change the position of the flat pushing winding adjustment mechanism. When the position of the flat pushing winding adjustment mechanism changes, it can drive the material on the inside to change the tightness. In this way, the material can be effectively and stably conveyed evenly during the tightness change, thus effectively pushing the material flat for winding.

[0024] 2. The winding speed monitoring mechanism of this utility model can monitor the winding speed at the outer wall of the right end of the winding placement frame, and can transmit the data information to the control box. Then, the control box can adjust the winding speed of the driving winding mechanism according to the monitoring data, so as to facilitate the driving winding mechanism to perform stable and uniform flat-push winding. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0026] Figure 2 This is a schematic diagram of the winding and placing frame structure of this utility model;

[0027] Figure 3 This is a schematic diagram of the separation structure of the drive winding mechanism of this utility model;

[0028] Figure 4 This is a schematic diagram of the winding speed monitoring mechanism of this utility model;

[0029] Figure 5 This is a schematic diagram of the flat-pushing winding adjustment mechanism of this utility model.

[0030] In the picture:

[0031] 1. Reducer; 11. Rotary motor; 12. First coupling; 13. Coupling shaft; 14. Blocking disc; 15. Thread spool placement rod; 2. Support plate; 21. Four-hole mounting plate; 22. T-shaped limit groove; 23. Positioning bearing; 3. First auxiliary roller; 4. Second auxiliary roller; 5. Lead screw body; 51. Lead screw slider; 52. Lead screw motor; 6. Concave limit frame; 61. Screw mounting plate; 62. Limit groove cavity; 63. Auxiliary roller; 7. Photoelectric sensor; 71. Outer connecting plate; 72. Assembly screw; 73. T-shaped arm plate; 8. Rotating screw cap; 81. Outer handle; 82. Limit stop plate. Detailed Implementation

[0032] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0033] Example 1

[0034] This embodiment provides a technical solution: a flat-push type winding machine, such as... Figures 1-5 As shown, it includes a winding placement frame, a driving winding mechanism, a displacement adjustment mechanism, a flat-push winding adjustment mechanism, and a winding speed monitoring mechanism.

[0035] The drive winding mechanism is installed on the upper left side of the winding placement frame. The drive winding mechanism can perform winding on the upper left side of the winding placement frame. The displacement adjustment mechanism is installed on the winding placement frame, and can perform drive displacement on the winding placement frame. It is located below the drive winding mechanism and can perform drive displacement from below. The flat-push winding adjustment mechanism is installed at the front end of the displacement adjustment mechanism. When the displacement adjustment mechanism moves, it can change the position of the flat-push winding adjustment mechanism. When the position of the flat-push winding adjustment mechanism changes, it can drive the material on the inner side to change its tension. This effectively and stably conveys the material evenly during tension changes, thus effectively pushing the material flat for winding. The winding speed monitoring mechanism is installed on the outer right wall of the winding placement frame. The winding speed monitoring mechanism can monitor the winding speed at the outer right wall of the winding placement frame and transmit the data to the control box. The control box can then adjust the winding speed of the drive winding mechanism according to the monitoring data, facilitating stable and even flat-push winding by the drive winding mechanism.

[0036] like Figure 1 and Figure 2As shown, the winding and placing frame includes a support plate 2. A four-hole mounting plate 21 is fixedly connected to the lower end of the support plate 2. The support plate 2 can be installed with screws through the four-hole mounting plate 21. A positioning bearing 23 is fixedly connected to the inner side of the right end of the support plate 2. The positioning bearing 23 can play a limiting role. A T-shaped limiting groove 22 is opened on the outer wall of the right end of the support plate 2. A winding speed monitoring mechanism is installed on the support plate 2 through the T-shaped limiting groove 22. The winding speed monitoring mechanism can be installed accordingly. A second auxiliary roller 4 is installed on the lower right side of the support plate 2 with screws. A first auxiliary roller 3 is installed on the support plate 2 with screws on the lower right side of the second auxiliary roller 4. The first auxiliary roller 3 and the second auxiliary roller 4 can assist in the winding conveying on the support plate 2. A driving winding mechanism is installed on the inner side of the positioning bearing 23 on the support plate 2. The driving winding mechanism can be limited to rotate within the positioning bearing 23 of the support plate 2.

[0037] like Figures 1-3 As shown, the driving winding mechanism includes a reducer 1. A rotary motor 11 is mounted on the lower end of the reducer 1 by screws. The output shaft of the rotary motor 11, when rotating, can drive the internal output shaft of the reducer 1 to rotate. The transmission drive method is common knowledge, so its working principle will not be described further. A first coupling 12 is fixedly connected to the front output shaft of the reducer 1. The front output shaft of the reducer 1, when rotating, can drive the first coupling 12 to rotate. A coupling shaft 13 is fixedly connected to the front end of the first coupling 12, which in turn drives the coupling shaft 13 to rotate. A blocking disc 14 is fixedly connected to the front end of the coupling shaft 13, which in turn drives the blocking disc 14 to rotate. A coil placement rod 15 is fixedly connected to the front middle of the 14. The blocking disc 14 can drive the coil placement rod 15 to rotate. A rotating screw cover 8 is threadedly connected to the front thread of the coil placement rod 15. The coil placement rod 15 can drive the rotating screw cover 8 to rotate. A limiting stop plate 82 is fixedly connected to the periphery of the rotating screw cover 8. The rotating screw cover 8 can limit and block the coil installed on the coil placement rod 15 through the limiting stop plate 82, effectively fixing the coil. Thus, the coil placement rod 15 can drive the coil to rotate when it rotates. An outer handle 81 is symmetrically fixed to the outer wall of the rotating screw cover 8, which is convenient for personnel to hold and rotate, thus facilitating threaded installation and removal. The reducer 1 is installed on the support plate 2 by screws, which facilitates installation and placement.

[0038] The winding speed monitoring mechanism includes a T-shaped arm plate 73, which is sleeved on the T-shaped limiting groove 22 of the supporting upright plate 2. The T-shaped arm plate 73 can move up and down within the T-shaped limiting groove 22 of the supporting upright plate 2. An assembly screw 72 is installed on the inner side of the T-shaped arm plate 73, which can effectively abut and fix it. An outer connecting plate 71 is fixed to the outer end of the T-shaped arm plate 73. When the position of the T-shaped arm plate 73 changes, the position of the outer connecting plate 71 at the outer end of the T-shaped arm plate 73 can be changed. A photoelectric sensor 7 is installed on the inner side of the outer end of the outer connecting plate 71. When the outer connecting plate 71 moves, the position of the photoelectric sensor 7 can be changed. This allows for photoelectric sensing monitoring by changing the height position, which can effectively monitor the speed of the flat-pushing winding.

[0039] The photoelectric sensor 7 is located on the outside of the coil placement rod 15 and can be used to monitor the speed of the position.

[0040] In use, the drive winding mechanism can drive winding on the upper left side of the winding placement frame, and the displacement adjustment mechanism can drive displacement on the winding placement frame. When the displacement adjustment mechanism moves, it can change the position of the flat-push winding adjustment mechanism. When the position of the flat-push winding adjustment mechanism changes, it can drive the material on the inside to change its tension. In this way, the material can be conveyed stably and evenly during the tension change, and the material can be effectively pushed flat for winding. The winding speed monitoring mechanism can monitor the winding speed at the outer wall of the right end of the winding placement frame and can transmit the data information to the control box. Then, the control box can adjust the winding speed of the drive winding mechanism according to the monitoring data, so as to facilitate the drive winding mechanism to perform flat-push winding stably and evenly.

[0041] Example 2

[0042] This embodiment is a further optimization based on Embodiment 1. The parts that are the same as those described above will not be repeated here. Figure 1 , Figure 2 and Figure 5 As shown, to further better realize this utility model, the following configuration is specifically adopted: The displacement adjustment mechanism includes a lead screw body 5, which can be installed on the support plate 2 by screws for easy installation and removal. A lead screw motor 52 is fixedly connected to the inner end of the lead screw body 5. The output shaft of the lead screw motor 52 can drive the internal lead screw of the lead screw body 5 to rotate in both directions through a coupling. A lead screw slider 51 is installed at the front end of the lead screw body 5. The rotation of the internal lead screw of the lead screw body 5 in both directions can cause the lead screw slider 51 connected by the circumferential thread to move left and right. A flat push winding adjustment mechanism is installed at the front end of the lead screw slider 51. When the lead screw slider 51 moves left and right, the position of the flat push winding adjustment mechanism can be changed, thus effectively changing the flat push conveying position.

[0043] The flat-push winding adjustment mechanism includes a concave limiting frame 6, with a screw mounting plate 61 fixedly connected to its rear end. The concave limiting frame 6 can be installed with screws via the screw mounting plate 61, which is mounted on the lead screw slider 51. When the lead screw slider 51 moves left and right, it can change the position of the screw mounting plate 61, which in turn can change the position of the concave limiting frame 6. A limiting groove 62 is provided inside the concave limiting frame 6 to facilitate the limiting and conveying of materials. When the concave limiting frame 6 moves, it can change the conveying position of the materials, facilitating the adjustment of flat-push conveying. Auxiliary rollers 63 are rotatably installed on both sides of the inner wall of the concave limiting frame 6, which can roll and convey materials, making the material conveying more stable. The concave limiting frame 6 is located below the coil placement rod 15, which facilitates the adjustment and change of its position according to the winding thickness, making flat-push conveying convenient.

[0044] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A flat-push type winding machine, characterized in that, include: Winding and placement frame; A drive winding mechanism is installed on the upper left side of the winding placement frame; A displacement adjustment mechanism is mounted on the winding and placing frame and located below the driving winding mechanism; A flat-push winding adjustment mechanism is installed on the front end of the displacement adjustment mechanism; A winding speed monitoring mechanism is installed on the outer wall of the right end of the winding placement frame.

2. The flat-push winding machine according to claim 1, characterized in that: The winding and placing frame includes a support plate (2), a four-hole mounting plate (21) is fixedly connected to the lower end of the support plate (2), a positioning bearing (23) is fixedly connected to the inner side of the right end of the support plate (2), a T-shaped limiting groove (22) is opened on the outer wall of the right end of the support plate (2), a winding speed monitoring mechanism is installed on the support plate (2) through the T-shaped limiting groove (22), a second auxiliary roller (4) is installed on the lower right side of the support plate (2) by screws, a first auxiliary roller (3) is installed on the support plate (2) on the lower right side of the second auxiliary roller (4) by screws, and a driving winding mechanism is installed on the inner side of the positioning bearing (23) on the support plate (2).

3. The flat-push winding machine according to claim 1 or 2, characterized in that: The drive winding mechanism includes a reducer (1), a rotary motor (11) is mounted on the lower end of the reducer (1) by screws, a first coupling (12) is fixed to the front output shaft end of the reducer (1), a coupling shaft (13) is fixed to the front end of the first coupling (12), a blocking disc (14) is fixed to the front end of the coupling shaft (13), a coil placement rod (15) is fixed to the middle of the front end of the blocking disc (14), a rotating screw cover (8) is threaded to the front thread of the coil placement rod (15), a limit stop (82) is fixed to the periphery of the rotating screw cover (8), and an outer handle (81) is symmetrically fixed to the outer wall of the rotating screw cover (8). The reducer (1) is mounted on the support plate (2) by screws.

4. The flat-push winding machine according to claim 1, characterized in that: The displacement adjustment mechanism includes a lead screw body (5), a lead screw motor (52) is fixedly connected to the inner end of the lead screw body (5), a lead screw slider (51) is installed at the front end of the lead screw body (5), and a flat push winding adjustment mechanism is installed at the front end of the lead screw slider (51).

5. The flat-push winding machine according to claim 4, characterized in that: The flat-pushing winding adjustment mechanism includes a concave limiting frame (6), with a screw mounting plate (61) fixed to the rear end of the concave limiting frame (6). A limiting groove cavity (62) is opened inside the concave limiting frame (6). An auxiliary roller (63) is rotatably installed on both sides of the inner wall of the concave limiting frame (6) on the inner side of the limiting groove cavity (62). The screw mounting plate (61) is installed on the lead screw slider (51) by screws. The concave limiting frame (6) is located below the coil placement rod (15).

6. The flat-push winding machine according to claim 2, characterized in that: The winding speed monitoring mechanism includes a T-shaped arm plate (73), an assembly screw (72) is installed on the inner side of the T-shaped arm plate (73), an outer connecting plate (71) is fixed to the outer end of the T-shaped arm plate (73), a photoelectric sensor (7) is installed on the inner side of the outer end of the outer connecting plate (71), and the T-shaped arm plate (73) is sleeved on the T-shaped limiting groove (22) of the supporting upright plate (2).

7. The flat-push winding machine according to claim 6, characterized in that: The photoelectric sensor (7) is located outside the coil placement rod (15).

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