A rotary tool for welding a large thin-walled box

Abstract

This invention proposes a rotating fixture for welding large thin-walled boxes, comprising a first support and a second support, both with counterweights fixed on them. An active clamping assembly, driven by a motor, is mounted on the first support. A rotating driven clamping assembly is mounted on the second support. The active and driven clamping assemblies are arranged at intervals facing each other. Both assemblies include a rectangular rotating frame, with countersunk screws screwed onto each side wall of the rectangular rotating frame at intervals. This invention solves the problem of large thin-walled boxes being unable to rotate, making welding operations difficult.

Description

Technical Field

[0001] This utility model relates to the technical field of thin-walled box welding equipment, and in particular to a rotary tooling for welding large thin-walled boxes. Background Technology

[0002] The large, thin-walled box is 6500mm long with a maximum cross-sectional size of 588×585mm. It requires straightness of no more than 2mm and has very strict requirements for internal and external clearances and airtightness. Due to the large size of the box, personnel cannot reach the welding site, and the welded box is prone to deformation and air leakage. Currently, similar products on the market are difficult to weld and prone to rework. There is no effective and better way to solve the corresponding problems. Furthermore, due to the special nature of the product, there is currently no similar tooling on the market. Utility Model Content

[0003] This invention proposes a rotating fixture for welding large thin-walled boxes, which solves the problem that large thin-walled boxes cannot be rotated and welding operations are difficult.

[0004] The technical solution of this utility model is implemented as follows: A rotating tooling for welding large thin-walled boxes includes a first support and a second support. A counterweight is fixed on both the first support and the second support. An active clamping component is provided on the first support. The active clamping component is driven to rotate by a motor. A rotating driven clamping component is provided on the second support. The active clamping component and the driven clamping component are arranged facing each other at intervals. Both the active clamping component and the driven clamping component include a rectangular rotating frame. Countersunk screws are screwed at intervals on each side wall of the rectangular rotating frame.

[0005] Furthermore, both the first and second supports include a base, with a vertical support frame fixed to the upper end of the base. The vertical support frame includes a vertical support plate, with vertical rods fixed to both ends of one side of the support plate. A horizontal rod is fixed to the lower end of each vertical rod, and the horizontal rod is fixedly connected to the base. Diagonal braces are fixed between the vertical rods and the horizontal rods. Counterweights are fixed to the base at both ends of the support plate, and a bearing connecting sleeve is fixed to the other side of the support plate. The rectangular rotating frame is in a cantilevered state. The structural design of the vertical support frame ensures that the rectangular rotating frame remains vertical and does not tilt during use.

[0006] Furthermore, the rectangular rotating frame includes a mouth frame, with a cross-shaped component fixed to the side of the mouth frame near the corresponding support. Countersunk screws are screwed onto the side wall of the mouth frame. A driven shaft is fixed to the side of the cross-shaped component away from the countersunk screws. One end of the driven shaft is connected to a bearing connecting sleeve via a self-aligning roller bearing, and the other end is fixedly connected to the cross-shaped component. This rectangular rotating frame design ensures its supporting strength while reducing its overall weight, facilitating motor-driven rotation.

[0007] Furthermore, a driven gear is fixed on the driven shaft of the first support, and a motor-driven driving gear is provided on the base, with the driving gear and the driven gear meshing.

[0008] Furthermore, the motor is fixed on the first support, and the motor is connected to the drive shaft through a double diaphragm coupling. The drive shaft rotates through the corresponding support partition and is fixed with a drive gear, which is located above the driven gear.

[0009] Furthermore, the motor is located on a base between the two diagonal braces.

[0010] The beneficial effects of this utility model are:

[0011] This utility model's rotating fixture solves the problem of difficult welding operations and inability to rotate large thin-walled boxes by placing the end of a large thin-walled box inside a rectangular rotating frame and securing it with countersunk screws. The user turns on the motor, which drives the rectangular rotating frame to rotate, and the rectangular rotating frame drives the large thin-walled box to rotate. Furthermore, both the first and second supports are equipped with counterweights to prevent the supports from tipping over and ensure the stability of the support. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is the front view of the first support;

[0015] Figure 3 This is the front view of the second support;

[0016] Figure 4 This is a top view of the first support (without the motor and active clamping assembly);

[0017] Figure 5 This is a schematic diagram of the rectangular rotating frame.

[0018] Figure 6 This is a schematic diagram of the connection structure between the motor and the active clamping assembly.

[0019] First support 1, second support 2, base 3, support partition 4, vertical rod 5, horizontal rod 6, diagonal brace 7, counterweight 8, bearing connecting sleeve 9, mouth frame 10, cross 11, countersunk screw 12, driven shaft 13, cross 14, motor 15, double diaphragm coupling 16, drive shaft 17, drive gear 18, driven gear 19, large thin-walled box 20. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figure 1-4 As shown, a rotating fixture for welding large thin-walled boxes includes a first support 1 and a second support 2. Both the first support 1 and the second support 2 include a base 3. A vertical support frame is fixed to the upper end of the base 3. The vertical support frame includes a vertical support partition 4. Vertical rods 5 are fixed to both ends of one side of the support partition 4. A horizontal rod 6 is fixed to the lower end of the vertical rod 5. The horizontal rod 6 is fixedly connected to the base 3. A diagonal brace 7 is fixed between the vertical rod 5 and the horizontal rod 6. Counterweights 8 are fixed to the base 3 at both ends of the support partition 4. A bearing connecting sleeve 9 is fixed to the other side of the support partition 4.

[0022] like Figure 1 , 3 As shown in Figure 5, a rotating active clamping assembly is provided on the first support 1, and a rotating driven clamping assembly is provided on the second support 2. The active clamping assembly and the driven clamping assembly are arranged facing each other at intervals. Both the active clamping assembly and the driven clamping assembly include a rectangular rotating frame. The rectangular rotating frame includes a mouth frame 10. A cross 14 is fixed on the side of the mouth frame 10 near the corresponding support. Countersunk screws 12 are screwed at intervals on each side wall of the mouth frame 10. A driven shaft 13 is fixed on the side of the cross 14 away from the countersunk screws 12. One end of the driven shaft 13 is connected to the bearing connecting sleeve 9 through a self-aligning roller bearing, and the other end of the driven shaft 13 is fixedly connected to the cross 14.

[0023] like Figure 2 and 6As shown, a motor 15 is fixed on the base 3 of the first support 1. The motor 15 is located on the base 3 between the two diagonal braces 7. The motor 15 is connected to the drive shaft 17 through a double diaphragm coupling 16. The drive shaft 17 rotates through the corresponding support partition 4 and is fixed with a drive gear 18. The drive shaft 17 and the support partition 4 are rotatably connected through a self-aligning roller bearing. A driven gear 19 is fixed on the driven shaft 13 of the first support 1. The drive gear 18 is located on the upper side of the driven gear 19, and the drive gear 18 and the driven gear 19 mesh.

[0024] The method of using the rotating fixture is as follows: Place one end of the large thin-walled box 20 in the rectangular rotating frame of the active clamping component, and the other end in the rectangular rotating frame of the driven clamping component. Rotate the countersunk screw 12 to fix the side walls of the large thin-walled box 20 from all four sides. Then start the motor 15. The motor 15 drives the rectangular rotating frame to rotate. The rectangular rotating frame drives the large thin-walled box 20 to rotate to an angle that is convenient for welding. Then welding is performed.

[0025] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rotating tool for welding a large thin-walled box, comprising a first support and a second support, characterized in that: Counterweights are fixed on both the first and second supports. An active clamping assembly is provided on the first support, which is driven to rotate by a motor. A rotating driven clamping assembly is provided on the second support. The active and driven clamping assemblies are arranged at intervals facing each other. Both the active and driven clamping assemblies include a rectangular rotating frame. Countersunk screws are screwed at intervals on each side wall of the rectangular rotating frame.

2. A rotating tool for welding a large thin-walled box according to claim 1, characterized in that: Both the first and second supports include a base. A vertical support frame is fixed to the upper end of the base. The vertical support frame includes a vertical support partition. Vertical rods are fixed to both ends of one side of the support partition. A horizontal rod is fixed to the lower end of the vertical rod. The horizontal rod is fixedly connected to the base. A diagonal brace is fixed between the vertical rod and the horizontal rod. Counterweights are fixed to the base at both ends of the support partition. A bearing connecting sleeve is fixed to the other side of the support partition.

3. The rotary tooling for welding large thin-walled boxes according to claim 2, characterized in that: The rectangular rotating frame includes a mouth frame, a cross is fixed on the side of the mouth frame near the corresponding support, a countersunk screw is screwed onto the side wall of the mouth frame, a driven shaft is fixed on the side of the cross away from the countersunk screw, one end of the driven shaft is connected to the bearing connecting sleeve through a self-aligning roller bearing, and the other end is fixedly connected to the cross.

4. A rotating tool for welding a large thin-walled box according to claim 3, characterized in that: A driven gear is fixed on the driven shaft of the first support, and a motor-driven driving gear is installed on the base. The driving gear and the driven gear mesh.

5. A rotating tool for welding a large thin-walled box according to claim 4, characterized in that: The motor is fixed on the first support and is connected to the drive shaft through a double diaphragm coupling. The drive shaft rotates through the corresponding support partition and is fixed with a drive gear, which is located above the driven gear.

6. A rotating tool for welding a large thin-walled box according to claim 2 or 5, characterized in that: The motor is located on the base between the two diagonal braces.

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