A new type of split pipe support for pump group heavy pipe

Abstract

The utility model relates to the field of pipeline support, especially a new type is used for heavy pipeline of pump group split type pipeline support, including bottom support, top support, middle support, top support is provided with in the bottom support upside, it is connected with middle support installation between the bottom support and top support through the middle support. The utility model discloses pipeline support mainly by bottom support, top support, middle support are composed, such split design, and make through square tube and steel plate, can effectively solve the problem that existing pipeline support exists in the support, vibration control and flexibility etc.

Description

Technical Field

[0001] This utility model relates to the field of pipe supports, and in particular to a novel split-type pipe support for heavy-duty pipelines of pump sets. Background Technology

[0002] In industrial equipment, especially pump systems, heavy-duty pipelines often require support and fixation. Traditional pipeline support designs mostly employ a method of designing a separate, integrated pipeline support system. This design has several shortcomings. For example, existing support structures are often overly complex, lack flexibility in installation and adjustment, and provide poor support when bearing heavy pipelines, making them prone to vibration or pipeline deformation, thus affecting the stability of the pipeline system. Furthermore, when pump design changes or pipeline layout is adjusted, traditional support designs are difficult to modify or rearrange quickly, causing inconvenience to production and maintenance.

[0003] Especially in the support of heavy-duty pipelines, existing design schemes generally have the following problems:

[0004] 1. Poor support: When the pipeline is under heavy load, the support is prone to deformation, resulting in poor support effect.

[0005] 2. Vibration problem: When heavy pipelines are in operation, there is significant vibration. Existing support structures are unable to effectively reduce vibration, which may affect the pipeline system and equipment.

[0006] 3. Difficulty in installation and adjustment: Existing bracket designs are usually quite complex, and the installation process is cumbersome and difficult to adjust, especially when the pump set design changes, it is difficult to quickly adjust the bracket configuration.

[0007] 4. Difficult to maintain: The existing pipe support structure is not convenient for daily maintenance. Disassembly and assembly take a long time, which increases labor costs.

[0008] Therefore, in view of the problems of poor support, large vibration during heavy pipeline operation, difficulty in installation and adjustment, and difficulty in maintenance of the above-mentioned traditional pipeline supports, a new type of split pipeline support for heavy pipelines of pump sets can be designed. Utility Model Content

[0009] In order to overcome the problems of poor support, large vibration during heavy pipeline operation, difficulty in installation and adjustment, and difficulty in maintenance of traditional pipeline supports.

[0010] The technical solution is as follows: A novel split-type pipe support for heavy-duty pipelines in pump sets includes a bottom support, a top support, and a middle support; the top support is located directly above the bottom support; the bottom support and the top support are connected by the middle support; the bottom support includes a support frame A and pads; pads are fixedly connected to the four corners of the lower end of the support frame A; the overlapping part of the pads and the support frame A is welded to the support frame A; the remaining part of the pads extends out of the support frame A to increase the stability of the entire support; the top support includes a support frame B and limiting posts; limiting posts are welded to the four corners of the upper end of the support frame B to restrict the movement of heavy-duty pipelines; the middle support includes load-bearing rods A, B, C, and D; load-bearing rods A and B are located between support frames A and B and are symmetrically distributed front and back in pairs; load-bearing rods C and D are located between support frames A and B and are symmetrically distributed left and right in pairs.

[0011] Furthermore, support frame A and support frame B have the same structure; support frame A and support frame B include short support rods and long support rods; there are two short support rods and two long support rods.

[0012] Furthermore, the short support rods and the long support rods form a rectangular frame structure.

[0013] Furthermore, load-bearing rods A, B, C, and D have the same structure; each load-bearing rod includes an upper end, a lower end, and a support beam; the upper end of the support beam is welded to the upper end; and the lower end of the support beam is welded to the lower end.

[0014] Furthermore, the upper end, lower end, and supporting beam form an "I"-shaped structure.

[0015] Furthermore, the support beams of support frames A and B, as well as the limiting columns, load-bearing rods A, B, C, and D, are all made of square steel tubing.

[0016] Furthermore, the upper and lower ends of the pads and load-bearing rods A, B, C, and D are all made of rectangular steel plates.

[0017] The beneficial effects are: This utility model of pipe support is mainly composed of bottom support, top support and middle support. This split design, and the fact that it is made of square tube and steel plate, can effectively solve the problems of existing pipe supports in terms of support, vibration control and flexibility. It can be transported and assembled independently and is suitable for large pump sets, industrial pipeline systems and other occasions. It has the advantages of easy adjustment, simple installation, strong seismic resistance and convenient maintenance, which improves the stability and efficiency of the entire pipeline system.

[0018] The double-layer structure with bottom and top supports disperses the weight of the pipe to multiple load-bearing rods, avoiding single-point overload.

[0019] The bending strength is improved by the four "I"-shaped designs of the intermediate support rods A, B, C, and D, which are suitable for heavy pipeline loads.

[0020] Limiting posts are welded at the corners of the top support to restrict axial and radial movement of the pipe, preventing it from falling off due to vibration or impact. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0022] Figure 2 This is a three-dimensional structural diagram of the intermediate support of this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the bottom support of this utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the top support of this utility model;

[0025] Figure 5 This is a three-dimensional structural diagram of support frame A and support frame B of this utility model;

[0026] Figure 6 This is a three-dimensional structural diagram of the load-bearing rods A / B / C / D of this utility model.

[0027] In the attached diagram, the following are the reference numerals: 1. Bottom support; 2. Top support; 3. Middle support; 4. Support frame A; 5. Pad block; 6. Support frame B; 7. Limiting post; 8. Load-bearing rod A; 9. Load-bearing rod B; 10. Load-bearing rod C; 11. Load-bearing rod D; 12. Short support rod; 13. Long support rod; 14. Upper end; 15. Lower end; 16. Support beam. Detailed Implementation

[0028] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0029] Example 1

[0030] like Figures 1-6As shown, a novel split-type pipe support for heavy-duty pump pipelines includes a bottom support 1, a top support 2, and a middle support 3. The top support 2 is positioned directly above the bottom support 1. The bottom support 1 and the top support 2 are connected via the middle support 3. The bottom support 1 includes a support frame A4 and pads 5. Pads 5 are fixedly connected to the four corners of the lower end of the support frame A4. The overlapping portion of the pads 5 and the support frame A4 is welded to the support frame A4. The remaining portion of the pads 5 extends out of the support frame A4 to increase its strength. The stability of the entire support structure; the top support 2 includes a support frame B6 and limiting posts 7; limiting posts 7 are welded to the four corners of the upper end of the support frame B6 to restrict the movement of heavy pipelines; the middle support 3 includes load-bearing rods A8, B9, C10 and D11; load-bearing rods A8 and B9 are located between support frames A4 and B6 and are symmetrically distributed in pairs; load-bearing rods C10 and D11 are located between support frames A4 and B6 and are symmetrically distributed in pairs.

[0031] Support frame A4 and support frame B6 have the same structure; support frame A4 and support frame B6 include short support rod 12 and long support rod 13; there are two short support rods 12 and two long support rods 13.

[0032] The short support rod 12 and the long support rod 13 form a rectangular frame structure.

[0033] The load-bearing rods A8, B9, C10 and D11 have the same structure; the load-bearing rods A8, B9, C10 and D11 include an upper end 14, a lower end 15 and a support beam 16; the upper end 14 is welded to the upper end of the support beam 16; the lower end 15 is welded to the lower end of the support beam 16.

[0034] The upper end 14, the lower end 15, and the supporting beam 16 form an "I" shaped structure.

[0035] The support beams 16 of support frames A4, B6, limit posts 7, load-bearing rods A8, B9, C10, and D11 are all made of square steel pipes.

[0036] The upper end 14 and lower end 15 of the pad block 5 and the load-bearing rods A8, B9, C10 and D11 are all made of rectangular steel plates.

[0037] The pipe support is mainly composed of bottom support 1, top support 2, and middle support 3. This split design allows for independent transportation and assembly, and is suitable for large pump sets, industrial pipeline systems, and other applications. It has the advantages of easy adjustment, simple installation, strong seismic resistance, and convenient maintenance.

[0038] The main structure of the bottom support 1 consists of a support frame A4 and four pads 5 at the bottom. The extended part of the pads 5 is in full contact with the ground to support and increase stability.

[0039] The intermediate support 3 includes load-bearing rods A8, B9, C10, and D11, which together with the support beam 16 form an "I"-shaped structure. The four load-bearing rods are symmetrically distributed in pairs, front and back, and left and right, forming a stable three-dimensional support structure.

[0040] During installation, place the pipe stably on the support frame B6 of the top support 2, and use the limit post 7 to restrict the lateral movement of the pipe.

Claims

1. A new type of split pipe support for pump group heavy pipe, comprising a bottom support (1); characterized in that: It also includes a top support (2) and a middle support (3); the top support (2) is set directly above the bottom support (1); the bottom support (1) and the top support (2) are connected by the middle support (3); the bottom support (1) includes a support frame A (4) and pads (5); pads (5) are fixedly connected to the four corners of the lower end of the support frame A (4); the overlapping part of the pads (5) and the support frame A (4) is welded to the support frame A (4); the remaining part of the pads (5) extends out of the support frame A (4) to increase the stability of the entire bracket; the top support (2) It includes a support frame B (6) and a limiting post (7); the four corners of the upper end of the support frame B (6) are all welded with limiting posts (7) to restrict the movement of heavy pipelines; the intermediate support (3) includes a load-bearing rod A (8), a load-bearing rod B (9), a load-bearing rod C (10) and a load-bearing rod D (11); the load-bearing rod A (8) and the load-bearing rod B (9) are located between the support frame A (4) and the support frame B (6) and are symmetrically distributed in pairs; the load-bearing rod C (10) and the load-bearing rod D (11) are located between the support frame A (4) and the support frame B (6) and are symmetrically distributed in pairs.

2. The new split pipe support for pump group heavy duty pipe as claimed in claim 1, wherein, Support frame A (4) and support frame B (6) have the same structure; support frame A (4) and support frame B (6) include short support rod (12) and long support rod (13); the number of short support rod (12) and long support rod (13) are two.

3. The new split pipe support for pump group heavy duty pipe as claimed in claim 2, wherein, The short support rod (12) and the long support rod (13) form a rectangular frame structure.

4. The new split pipe support for pump group heavy duty pipe as claimed in claim 1, wherein, The load-bearing rods A (8), B (9), C (10) and D (11) have the same structure; the load-bearing rods A (8), B (9), C (10) and D (11) include an upper end (14), a lower end (15) and a support beam (16); the upper end (14) is welded to the upper end of the support beam (16); the lower end (15) is welded to the lower end of the support beam (16).

5. The new split pipe support for pump group heavy duty pipe as claimed in claim 4, wherein, The upper end (14), the lower end (15), and the supporting beam (16) form an "I" shaped structure.

6. The new split pipe support for pump group heavy duty pipe as claimed in claim 1, wherein, The support beams (16) of support frame A (4), support frame B (6), limit post (7), load-bearing rod A (8), load-bearing rod B (9), load-bearing rod C (10), and load-bearing rod D (11) are all made of square steel pipe.

7. The new split pipe support for pump group heavy duty pipe as claimed in claim 1, wherein, The upper end (14) and lower end (15) of the pad (5) and the load-bearing rods A (8), B (9), C (10) and D (11) are all made of rectangular steel plates.

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