A high-performance compressor-based purification and uninterrupted nitrogen generation system

Abstract

This utility model discloses a high-performance compressor-based uninterrupted nitrogen generation equipment for purification and testing, relating to the field of nitrogen generation equipment technology. The equipment includes a mounting platform, on the top surface of which a compressor, a filter tank, a separator tank, and a storage tank are mounted. A cooling component is mounted on the outer surface of the filter tank, comprising an inner sleeve and an outer sleeve. An annular pipe is mounted on the upper part of the inner sleeve, and a collecting base plate is mounted on the lower part. This utility model significantly reduces the operating temperature of the filter tank and separator tank through the circulation of the inner sleeve, outer sleeve, and coolant, combined with enhanced heat dissipation from the heat sink fins, avoiding equipment failure or performance degradation due to overheating. The linkage design between the radiator and the circulating pump ensures continuous and efficient heat dissipation of the coolant, extending the equipment's service life.

Description

Technical Field

[0001] This utility model relates to the field of nitrogen generation equipment technology, specifically to a high-performance compressor-based continuous nitrogen generation equipment for purification and detection. Background Technology

[0002] This equipment, which integrates a high-performance compressor, a purification and detection module, and uninterrupted nitrogen generation, is an innovative solution for industrial gas supply, especially suitable for scenarios with stringent requirements for nitrogen purity, stability, and continuity.

[0003] In the continuous operation of high-performance compressor-based uninterrupted nitrogen generation equipment, its main components, such as filter tanks and separator tanks, generate a large amount of heat during long-term operation. If there is a lack of effective heat dissipation devices or insufficient heat dissipation area, this heat cannot be dissipated in time, resulting in excessively high internal temperatures of the equipment, which affects the purity and quality of the produced nitrogen. If the temperature is too high, it may cause malfunctions in certain parts, leading to potential installation accidents. Utility Model Content

[0004] This utility model provides a high-performance compressor-based uninterrupted nitrogen generation equipment for purification and testing. It has the advantage of providing stable and safe operation for uninterrupted nitrogen production, thus solving the problem that during the continuous operation of the high-performance compressor-based uninterrupted nitrogen generation equipment, its main components, such as the filter tank and the separator tank, generate a large amount of heat during long-term operation. The lack of effective heat dissipation devices or insufficient heat dissipation area prevents this heat from being dissipated in time, resulting in excessively high internal temperatures that affect the purity and quality of the produced nitrogen. Furthermore, excessively high temperatures can lead to malfunctions in certain parts, causing potential installation accidents.

[0005] To achieve the goal of providing stable and safe operation for uninterrupted nitrogen production, this utility model provides the following technical solution: a high-performance compressor purification and testing uninterrupted nitrogen production equipment, including an installation platform, on the top surface of which a compressor, a filter tank, a separation tank, and a storage tank are respectively installed; a cooling component is installed on the outer surface of the filter tank, wherein:

[0006] The cooling component includes an inner sleeve, an outer sleeve is installed on the outer surface of the inner sleeve, an annular tube is installed on the upper part of the inner sleeve, and a collecting base plate is installed on the lower part of the inner sleeve.

[0007] The outer surface of the inner sleeve is equipped with heat dissipation fins, one end of the annular tube is connected to an input tube, and one side of the collecting base plate is connected to an output tube.

[0008] As a preferred embodiment of this utility model, a support frame is installed on the top surface of the mounting platform, a radiator is installed in the middle of the support frame, a circulation pipe is installed on the inner wall of the radiator, a circulation pump is connected to one end of the circulation pipe, a first main pipe is connected to one end of the circulation pump, and a second main pipe is installed at the other end of the circulation pipe.

[0009] As a preferred embodiment of this utility model, the compressor, filter tank, separator tank and storage tank are all connected and interconnected by connecting pipes. One end of the storage tank is connected to a nitrogen detector. A controller is installed on the top surface of the mounting platform. A processor is installed on one side of the controller. Temperature detectors are installed on the outer surfaces of the filter tank, separator tank and storage tank.

[0010] In a preferred embodiment of this invention, the nitrogen detector is electrically connected to the processor, the temperature detector is electrically connected to the processor, the controller is electrically connected to the circulating pump, the radiator is electrically connected to the controller, there are two separation tanks, each with a temperature detector mounted on its outer surface, there are three inner sleeves, each with an inner sleeve fixedly mounted on its outer surface, another inner sleeve fixedly connected to the outer surface of the filter tank, and each inner sleeve's outer surface fixedly connected to an outer sleeve, with an annular tube provided on the upper part of each inner sleeve's outer surface.

[0011] As a preferred technical solution of this utility model, the annular tube is disposed between the outer sleeve and the inner sleeve, and the lower part of the annular tube is provided with several holes. Several heat dissipation fins are fixedly installed on the outer surface of the inner sleeve. The bottom surface of each inner sleeve and outer sleeve is fixedly connected to the top surface of a collecting base plate.

[0012] As a preferred embodiment of this utility model, each of the annular tubes is fixedly connected to one side of an input tube, the inner wall of the input tube is fixedly connected to the inner wall of the annular tube, one end of the three input tubes is fixedly connected to a first main tube and the inner wall of the input tubes is through the tube, and the other end of the first main tube is fixedly connected to the output end of the circulating tube and is through the tube.

[0013] As a preferred technical solution of this utility model, each of the collecting base plates is fixedly connected to one side of an output pipe with the inner walls of the pipes being interconnected. One end of each of the three output pipes is fixedly connected to a second main pipe with the inner walls of the pipes being interconnected. The other end of the second main pipe is fixedly connected to one end of a circulation pipe with the inner walls of the pipes being interconnected.

[0014] As a preferred embodiment of this utility model, a radiator is installed on the outer surface of the circulation pipe, the other end of the circulation pipe is fixedly connected to and communicates with the input end of the circulation pump, the circulation pump is installed on the top surface of the support frame, and the radiator is installed in the middle of the support frame.

[0015] Compared with the prior art, this utility model provides a high-performance compressor-based uninterrupted nitrogen generation equipment for purification and detection, which has the following beneficial effects:

[0016] This high-performance compressor's continuous nitrogen generation system, through the circulation of the inner and outer jackets and coolant, combined with enhanced heat dissipation from the heat sink fins, significantly reduces the operating temperature of the filter and separator tanks, preventing equipment failure or performance degradation due to overheating. The coordinated design of the radiator and circulation pump ensures continuous and efficient coolant dissipation, extending the equipment's lifespan. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the external structure of this utility model from another angle;

[0019] Figure 3 This is a schematic diagram of the external structure of the cooling component of this utility model;

[0020] Figure 4 This is a schematic diagram of the internal structure of the inner sleeve of this utility model;

[0021] Figure 5 This is a schematic diagram of the external structure of the support frame connecting parts of this utility model;

[0022] Figure 6 This is an exploded view of the connecting parts of the support frame of this utility model.

[0023] In the diagram: 1. Mounting platform; 10. Compressor; 11. Connecting pipe; 12. Filter tank; 13. Separator tank; 14. Storage tank; 15. Nitrogen detector; 16. Controller; 17. Processor; 18. Temperature detector; 2. Cooling assembly; 200. Inner sleeve; 201. Outer sleeve; 202. Circulating pipe; 203. Input pipe; 204. First main pipe; 205. Collection base plate; 206. Heat dissipation fins; 207. Output pipe; 208. Second main pipe; 209. Circulation pump; 210. Radiator; 211. Circulation pipe; 212. Support frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0025] Please see Figures 1-3 This utility model discloses a high-performance compressor purification and detection uninterrupted nitrogen generation equipment, including a mounting platform 1. The top surface of the mounting platform 1 is respectively equipped with a compressor 10, a filter tank 12, a separation tank 13 and a storage tank 14. A cooling component 2 is installed on the outer surface of the filter tank 12. The cooling component 2 includes an inner sleeve 200, an outer sleeve 201 is installed on the outer surface of the inner sleeve 200, an annular pipe 202 is installed on the upper part of the inner sleeve 200, and a collecting base plate 205 is installed on the lower part of the inner sleeve 200.

[0026] The outer surface of the inner sleeve 200 is equipped with heat dissipation fins 206, one end of the annular tube 202 is connected to the input tube 203, and one side of the collecting base plate 205 is connected to the output tube 207.

[0027] A support frame 212 is installed on the top surface of the mounting platform 1. A radiator 210 is installed in the middle of the support frame 212. A circulation pipe 211 is installed on the inner wall of the radiator 210. A circulation pump 209 is connected to one end of the circulation pipe 211. A first main pipe 204 is connected to one end of the circulation pump 209. A second main pipe 208 is installed at the other end of the circulation pipe 211.

[0028] The compressor 10, filter tank 12, separator tank 13 and storage tank 14 are all connected and interconnected by connecting pipe 11. One end of the storage tank 14 is connected to a nitrogen detector 15. A controller 16 is installed on the top surface of the mounting platform 1. A processor 17 is installed on one side of the controller 16. Temperature detectors 18 are installed on the outer surfaces of the filter tank 12, separator tank 13 and storage tank 14.

[0029] The nitrogen detector 15 is electrically connected to the processor 17, the temperature detector 18 is electrically connected to the processor 17, the controller 16 is electrically connected to the circulating pump 209, the radiator 210 is electrically connected to the controller 16, there are two separation tanks 13, and a temperature detector 18 is installed on the outer surface of each of the two separation tanks 13. There are three inner sleeves 200, and an inner sleeve 200 is fixedly installed on the outer surface of each separation tank 13. Another inner sleeve 200 is fixedly connected to the outer surface of the filter tank 12. The outer surface of each inner sleeve 200 is fixedly connected to an outer sleeve 201. An annular tube 202 is provided on the upper part of the outer surface of each inner sleeve 200.

[0030] The controller 16 starts the circulation pump 209 and radiator 210, and the coolant begins to circulate through the circulation pipe 211, passing sequentially through the radiator 210, circulation pump 209, first main pipe 204, input pipe 203, annular pipe 202, inner sleeve 200, outer sleeve 201, collecting base plate 205, output pipe 207, and second main pipe 208, finally returning to the circulation pipe 211, forming a closed-loop cooling system. The compressor 10 is started, and compressed air enters the filter tank 12 through the connecting pipe 11. The cooling component 2 cools the filter tank 12 and the separator tank 13 through the coolant circulation between the inner sleeve 200 and outer sleeve 201, and the auxiliary heat dissipation of the heat dissipation fins 206. Compressed air sequentially enters the two separator tanks 13 for oxygen-nitrogen separation, and nitrogen enters the storage tank 14. The nitrogen detector 15 monitors the nitrogen purity in real time. Example 2

[0031] Based on the above embodiment 1, please refer to Figures 4-6 An annular tube 202 is disposed between the outer sleeve 201 and the inner sleeve 200. Several holes are opened at the lower part of the annular tube 202. Several heat dissipation fins 206 are fixedly installed on the outer surface of the inner sleeve 200. The bottom surface of each inner sleeve 200 and the outer sleeve 201 is fixedly connected to the top surface of a collecting base plate 205.

[0032] Each annular tube 202 is fixedly connected to one side of an input tube 203. The inner wall of the input tube 203 is fixedly connected to the inner wall of the annular tube 202. One end of the three input tubes 203 is fixedly connected to a first main tube 204 and the inner wall of the three input tubes is through the tube. The other end of the first main tube 204 is fixedly connected to the output end of the circulation tube 211 and the two tubes are through the tube.

[0033] Each base plate 205 has an output pipe 207 fixedly connected to one side, and their inner walls are interconnected. One end of each of the three output pipes 207 is fixedly connected to a second main pipe 208, and their inner walls are interconnected. The other end of the second main pipe 208 is fixedly connected to one end of the circulation pipe 211, and their inner walls are interconnected.

[0034] A radiator 210 is installed on the outer surface of the circulation pipe 211. The other end of the circulation pipe 211 is fixedly connected to and passes through the input end of the circulation pump 209. The circulation pump 209 is installed on the top surface of the support frame 212, and the radiator 210 is installed in the middle of the support frame 212.

[0035] Temperature detector 18 continuously monitors the temperatures of filter tank 12, separation tank 13, and storage tank 14, and the data is transmitted to processor 17 in real time. If the temperature exceeds a preset threshold, processor 17 sends a signal to controller 16, which can adjust the power of circulation pump 209 or the speed of radiator 210 to enhance heat dissipation. When nitrogen detector 15 detects that the nitrogen purity is substandard, processor 17 and controller 16 can trigger an alarm or automatically adjust nitrogen generation parameters.

[0036] The working principle and usage process of this utility model are as follows: Check whether the connections of the compressor 10, filter tank 12, separator tank 13, and storage tank 14 on the mounting platform 1 are secure, and ensure that the connecting pipe 11 is leak-free. Confirm that the input pipe 203, output pipe 207, first main pipe 204, second main pipe 208 of the cooling component 2 are unobstructed with the circulation pipe 211, and that the circulation pump 209 and radiator 210 are securely fixed. Check whether the electrical connections of the controller 16, processor 17, temperature detector 18, and nitrogen detector 15 are normal, and ensure a stable power supply.

[0037] Start-up: The controller 16 starts the circulation pump 209 and radiator 210. The coolant circulates through the circulation pipe 211, passing sequentially through the radiator 210, circulation pump 209, first main pipe 204, input pipe 203, ring pipe 202, inner sleeve 200, outer sleeve 201, collecting base plate 205, output pipe 207, and second main pipe 208, finally returning to the circulation pipe 211, forming a closed-loop cooling system. The compressor 10 is started, and the compressed air enters the filter tank 12 through the connecting pipe 11. The cooling component 2 cools the filter tank 12 and the separator tank 13 through the coolant circulation between the inner sleeve 200 and the outer sleeve 201, and the auxiliary heat dissipation of the heat dissipation fins 206. The compressed air sequentially enters the two separator tanks 13 for oxygen-nitrogen separation. The nitrogen enters the storage tank 14, and the nitrogen detector 15 monitors the nitrogen purity in real time.

[0038] Operational monitoring: Temperature detector 18 continuously monitors the temperature of filter tank 12, separator tank 13, and storage tank 14, and the data is transmitted to processor 17 in real time. If the temperature exceeds a preset threshold, processor 17 sends a signal to controller 16, which can adjust the power of circulation pump 209 or the speed of radiator 210 to enhance heat dissipation. When nitrogen detector 15 detects that the nitrogen purity is substandard, processor 17 and controller 16 can trigger an alarm or automatically adjust nitrogen generation parameters.

Claims

1. A high-performance compressor purification and detection uninterrupted nitrogen generation equipment, comprising a mounting platform (1), wherein a compressor (10), a filter tank (12), a separation tank (13), and a storage tank (14) are respectively mounted on the top surface of the mounting platform (1), characterized in that: The outer surface of the filter tank (12) is equipped with a cooling component (2), wherein: the cooling component (2) includes an inner sleeve (200), an outer sleeve (201) is installed on the outer surface of the inner sleeve (200), an annular tube (202) is installed on the upper part of the inner sleeve (200), and a collecting base plate (205) is installed on the lower part of the inner sleeve (200). The outer surface of the inner sleeve (200) is equipped with heat dissipation fins (206), one end of the annular tube (202) is connected to an input tube (203), and one side of the collecting base plate (205) is connected to an output tube (207).

2. The high-performance compressor-based, continuous, on-site, and on-demand nitrogen generation system of claim 1, wherein: A support frame (212) is installed on the top surface of the mounting platform (1). A radiator (210) is installed in the middle of the support frame (212). A circulation pipe (211) is installed on the inner wall of the radiator (210). A circulation pump (209) is connected to one end of the circulation pipe (211). A first main pipe (204) is connected to one end of the circulation pump (209). A second main pipe (208) is installed at the other end of the circulation pipe (211).

3. The high performance compressor based continuous nitrogen generation plant with online purifier monitoring as claimed in claim 2 wherein: The compressor (10), filter tank (12), separator tank (13) and storage tank (14) are all connected and interconnected by a connecting pipe (11). One end of the storage tank (14) is connected to a nitrogen detector (15). A controller (16) is installed on the top surface of the mounting platform (1). A processor (17) is installed on one side of the controller (16). Temperature detectors (18) are installed on the outer surfaces of the filter tank (12), separator tank (13) and storage tank (14).

4. The high-performance compressor-based, continuous, on-site, nitrogen generation system of claim 3, wherein: The nitrogen detector (15) is electrically connected to the processor (17), the temperature detector (18) is electrically connected to the processor (17), the controller (16) is electrically connected to the circulating pump (209), the radiator (210) is electrically connected to the controller (16), there are two separation tanks (13), and a temperature detector (18) is installed on the outer surface of each of the two separation tanks (13). There are three inner sleeves (200), and an inner sleeve (200) is fixedly installed on the outer surface of each separation tank (13). Another inner sleeve (200) is fixedly connected to the outer surface of the filter tank (12). The outer surface of each inner sleeve (200) is fixedly connected to an outer sleeve (201). An annular tube (202) is provided on the upper part of the outer surface of each inner sleeve (200).

5. The high-performance compressor purification and detection uninterrupted nitrogen generation equipment according to claim 1, characterized in that: The annular tube (202) is disposed between the outer sleeve (201) and the inner sleeve (200). The lower part of the annular tube (202) has several holes. Several heat dissipation fins (206) are fixedly installed on the outer surface of the inner sleeve (200). The bottom surface of each inner sleeve (200) and outer sleeve (201) is fixedly connected to the top surface of a collecting base plate (205).

6. The high performance compressor based continuous nitrogen generation plant with online purity monitoring as claimed in claim 5 wherein: Each of the annular tubes (202) is fixedly connected to one side of an input tube (203). The inner wall of the input tube (203) is fixedly connected to the inner wall of the annular tube (202). One end of each of the three input tubes (203) is fixedly connected to a first main tube (204) and the inner wall of the three input tubes is through the main tube. The other end of the first main tube (204) is fixedly connected to the output end of the circulation tube (211) and the two tubes are through the main tube.

7. The high performance compressor based continuous nitrogen generation plant with online purifier monitoring as claimed in claim 5 wherein: Each of the three collection base plates (205) is fixedly connected to one side of an output pipe (207) with the inner walls of the pipes being interconnected. One end of each of the three output pipes (207) is fixedly connected to a second main pipe (208) with the inner walls of the pipes being interconnected. The other end of the second main pipe (208) is fixedly connected to one end of a circulation pipe (211) with the inner walls of the pipes being interconnected.

8. The high performance compressor based continuous nitrogen generation plant with online purifier monitoring as claimed in claim 2 wherein: A radiator (210) is installed on the outer surface of the circulation pipe (211). The other end of the circulation pipe (211) is fixedly connected to and passes through the input end of the circulation pump (209). The circulation pump (209) is installed on the top surface of the support frame (212), and the radiator (210) is installed in the middle of the support frame (212).

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