Automatic wire stripping and cutting integrated device

Abstract

This utility model discloses an integrated automatic wire stripping and cutting device, including a frame, a spike wheel, a clamping wheel, and a blade. Two first grooves are formed at both the upper and lower ends of the frame. A controller is installed on the frame. A double-headed cylinder is fixedly connected to the rear of the frame, located behind each of the first grooves. First connecting blocks are connected to the telescopic rods at the upper and lower ends of the double-headed cylinders. A fixing plate is fixedly connected to the lower end of each first connecting block. Two first supports are connected to the fixing plates at the upper and lower ends of the frame, located on the upper right side, after passing through the first grooves. This utility model achieves automatic wire clamping, conveying, and cutting through the components at the upper and lower ends of the double-headed cylinders, the second supports and the motor, and the first cylinders, improving automation. Components such as the spike wheel ensure accurate stripping, and the camera ensures accurate cutting length. The integrated design of the device allows the wire to complete the entire process in one clamping operation, solving problems related to automation, precision, efficiency, and operation in the processing.

Description

Technical Field

[0001] This utility model relates to the field of wire and cable processing, specifically to an integrated device for automatic stripping and cutting of electronic wires. Background Technology

[0002] As a key carrier of modern power transmission and information transmission, wires occupy an indispensable position in daily life and industrial production, with an extremely wide range of applications and important practical value. With the continuous innovation and development of electrical technology, the manufacturing process of wires is also constantly being optimized and upgraded. The wire coiling process has a long history, especially in the production of various household appliance wiring and communication cables. Coiling is not only a way to facilitate the storage and transportation of wires, but also relates to the convenience of subsequent use and market competitiveness of the products.

[0003] In the existing technology, when manually stripping electronic wires, tools such as wire strippers are prepared first. The electronic wire to be stripped is placed on the appropriate cutting edge. Based on experience, the opening size is adjusted according to the specifications of the electronic wire and the stripping length. The pliers are held tightly with both hands and rotated to cut into the insulation. Then, the wire is slowly pulled along the axis to peel off. When cutting, scissors or wire cutters are used. The length is first visually estimated or measured and marked. The electronic wire is placed at the cutting edge, and the tool is cut by closing both hands.

[0004] However, manual operation requires processing electronic wires one by one, and the speed of stripping and cutting is slow, which is difficult to meet the needs of mass production. Especially when a large number of electronic wires need to be processed, manual operation will consume a lot of time, resulting in low production efficiency. In addition, manual stripping and cutting cannot guarantee the same precision for each operation, which can easily damage the core wire inside the electronic wire. Utility Model Content

[0005] To overcome the shortcomings of existing technologies, the purpose of this utility model is to provide an integrated automatic stripping and cutting device for electronic wires. Through the related components at the upper and lower ends of the double-headed cylinder, the second bracket and the motor, and the first cylinder, the automatic clamping, conveying and cutting of the wires are realized, thereby improving automation. Components such as the spike wheel ensure accurate stripping, and the camera ensures accurate cutting length. The integrated design of the device allows the wires to be clamped and the entire process to be completed in one go, solving the problems of automation, accuracy, efficiency and operation in the processing.

[0006] The objective of this utility model is achieved through the following technical solution:

[0007] An integrated automatic wire stripping and cutting device includes a frame, a spike wheel, a clamping wheel, and a blade. Two first grooves are formed at both the upper and lower ends of the frame. A controller is installed on the frame. A double-headed cylinder is fixedly connected to the rear of the frame, located behind each of the first grooves. First connecting blocks are connected to the upper and lower telescopic rods of the double-headed cylinders. A fixing plate is fixedly connected to the lower end of each first connecting block. Two first supports are connected to the upper and lower fixing plates located on the right side of the frame, passing through the first grooves. A rotating column is fixedly connected to one end of each first support that is close to each other. A stop is fixedly connected to the left end of each first support. The outer wall of the rotating column... A one-way bearing is fixedly connected, and a spiked wheel is fixedly connected to the outer wall of the one-way bearing. The upper and lower fixing plates on the left side of the frame pass through the first groove and are connected to the second bracket. A clamping wheel is rotatably mounted on the second bracket. A motor is fixedly connected to the front end of the second bracket. The output shaft of the motor is connected to the front end of the clamping wheel. A third groove is opened at the upper end of the frame. A blade is set below the third groove. A clamping and cutting component is set below the blade. An L-shaped bracket with adjustable spacing is set on the clamping and cutting component. A blade and a V-shaped block are fixedly connected to one end of the two L-shaped brackets that are close to each other. A cable is slidably mounted on the frame. A cutting component is set at the right end of the frame.

[0008] In one alternative embodiment, the ends of the two spiked wheels that are close to each other are in contact with the outer wall of the cable, and the ends of the two clamping wheels that are close to each other are in contact with the outer wall of the cable.

[0009] In one optional embodiment, four limiting rods are fixedly connected to the upper and lower sides of the first groove on the frame, and the upper and lower ends of the fixing plate are provided with the first limiting grooves at the four corners. The first limiting grooves and the limiting rods correspond to each other and are compatible.

[0010] In one optional embodiment, the cutting component includes an upper cutting blade, a connecting frame fixedly connected to the upper end of the frame, a first cylinder provided at the upper end of the inner wall of the connecting frame, the lower end of the telescopic rod of the first cylinder connected to the upper cutting blade, a camera also provided at the front end of the connecting frame, a feeding ramp and a cutting block fixedly connected to the lower end of the inner wall of the frame, a cutting groove provided at the upper end of the cutting block, a lower cutting blade provided at the cutting groove, and the slices of the upper cutting blade and the lower cutting blade are flush.

[0011] In one optional embodiment, a second groove is provided through the rear end of the frame, two second connecting blocks are fixed to the upper end of the inner wall of the frame, the lower ends of the two second connecting blocks are connected to the frame, and second limiting grooves are provided at the left and right ends of the inner wall of the frame, and the rear end of the frame extends through the second groove to the rear end of the frame.

[0012] In one optional embodiment, two inclined blocks are slidably arranged inside the frame, and second limiting blocks are fixed to the left and right ends of the inclined blocks. The outer wall of the second limiting block and the inner wall of the second limiting groove are in contact with each other.

[0013] In one optional embodiment, a third limiting groove is provided at the upper end of the inclined block, and a third limiting block is slidably provided at one end of the two third limiting grooves that are close to each other. The lower end telescopic rod of the blade is connected to the third limiting block.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. The automatic clamping, conveying and cutting of cables are achieved by the relevant components at the upper and lower ends of the double-headed cylinder, the second bracket and the motor, and the first cylinder, respectively, which improves automation; components such as the spike wheel ensure accurate stripping, and the camera ensures accurate cutting length; the integrated design of the device allows the cable to complete the entire process in one clamping, solving the problems of automation, accuracy, efficiency and operation in the processing.

[0016] 2. The second limiting block on the inclined block is slidably set on the two second limiting grooves on the frame. Through the up and down displacement of the third limiting block, the second limiting block moves closer and disperses to limit the third limiting block through the third limiting groove, thereby adjusting the distance between the two L-shaped brackets, so that the blade cuts the outer sheath of the cable, and the V-shaped block widens the opening of the slice. Attached Figure Description

[0017] Figure 1 A three-dimensional structural diagram of an integrated automatic stripping and cutting device for electronic wires;

[0018] Figure 2 A three-dimensional structural diagram of an integrated automatic wire stripping and cutting device;

[0019] Figure 3 A three-dimensional structural diagram of the frame and cutting components of the integrated automatic stripping and cutting device for electronic wires;

[0020] Figure 4 A three-dimensional structural diagram of the spike wheel and clamping wheel of the integrated automatic stripping and cutting device for electronic wires;

[0021] Figure 5 A schematic diagram of the three-dimensional disassembled structure of the clamping and cutting component of the integrated automatic stripping and cutting device for electronic wires.

[0022] In the diagram: 1. Frame; 101. First trough; 102. Second trough; 103. Third trough; 104. Limiting rod; 105. Controller; 106. Unloading ramp; 2. Connecting frame; 201. Camera; 202. First cylinder; 203. Upper cutter; 204. Cutting block; 205. Cutting groove; 206. Lower cutter; 3. Double-headed cylinder; 301. First connecting block; 302. Fixing plate; 303. First limiting groove; 4. 1. First bracket; 401. Rotating column; 402. One-way bearing; 403. Spike wheel; 404. Stop; 5. Second bracket; 501. Clamping wheel; 502. Motor; 6. Second connecting block; 601. Frame; 602. Second limiting groove; 603. Inclined block; 604. Second limiting block; 605. Third limiting groove; 606. Third limiting block; 607. L-shaped bracket; 608. Blade; 609. V-shaped block; 7. Cable. Detailed Implementation

[0023] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Unless otherwise specified, the materials and equipment used in this embodiment are all commercially available. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0024] In the description of this application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In the description of this application, "a plurality of" means two or more, unless otherwise precisely specified.

[0025] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected," "linked," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a connection through an intermediary, or a connection within two elements or an interaction between two elements. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0026] The terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such process, method, product, or apparatus.

[0027] Please refer to Figures 1-5 This utility model provides an embodiment of an integrated automatic stripping and cutting device for electronic wires, including a frame 1; it also includes a spiked wheel 403, a clamping wheel 501, and a blade 608. Two first grooves 101 are formed at each of the upper and lower ends of the frame 1. A controller 105 is installed on the frame 1. A double-headed cylinder 3 is fixedly connected to the rear end of the frame 1, located behind each of the first grooves 101. First connecting blocks 301 are connected to the telescopic rods at the upper and lower ends of the double-headed cylinders 3. A fixing plate 302 is fixedly connected to the lower end of the frame 1. The upper and lower fixing plates 302, located on the right side of the frame 1, pass through the first groove 101 and are connected to two first supports 4. A rotating column 401 is fixedly connected to one end of the two first supports 4 that are close to each other. A stop 404 is fixedly connected to the left end of the first support 4. A one-way bearing 402 is fixedly connected to the outer wall of the rotating column 401. A spike wheel 403 is fixedly connected to the outer wall of the one-way bearing 402. The upper and lower fixing plates 302, located on the left side of the frame 1, pass through the first groove 101 and are connected to... There is a second bracket 5, on which a clamping wheel 501 is rotatably mounted. A motor 502 is fixedly connected to the front end of the second bracket 5. The output shaft of the motor 502 is connected to the front end of the clamping wheel 501. A third groove 103 is opened at the upper end of the frame 1. A blade 608 is arranged below the third groove 103. A clamping and cutting component is arranged below the blade 608. An adjustable L-shaped bracket 607 is arranged on the clamping and cutting component. A blade 60 is fixedly connected to one end of the two L-shaped brackets 607 that are close to each other. The device includes 8 and V-shaped blocks 609, with cables 7 slidably mounted on the frame 1. A cutting component is located at the right end of the frame 1. The automatic clamping, conveying, and cutting of the cables are achieved through the relevant components at the upper and lower ends of the double-headed cylinder 3, the second bracket 5 and the motor 502, and the first cylinder 202, thereby improving automation. Components such as the spiked wheel 403 ensure accurate stripping, and the camera 201 ensures accurate cutting length. The integrated design of the device allows the cable to complete the entire process in one clamping, solving the problems of automation, accuracy, efficiency, and operation in the processing.

[0028] Please refer to Figures 1-4In a preferred embodiment of this utility model, the cutting component includes an upper cutting blade 203, a connecting frame 2 is fixedly connected to the upper end of the frame 1, a first cylinder 202 is provided on the upper end of the inner wall of the connecting frame 2, the lower end of the telescopic rod of the first cylinder 202 is connected to the upper cutting blade 203, a camera 201 is also provided at the front end of the connecting frame 2, a feeding ramp 106 and a cutting block 204 are fixedly connected to the lower end of the inner wall of the frame 1, a cutting groove 205 is provided on the upper end of the cutting block 204, a lower cutting blade 206 is provided at the cutting groove 205, and the slices of the upper cutting blade 203 and the lower cutting blade 206 are flush.

[0029] Please refer to Figure 4 and Figure 5 In a preferred embodiment of this utility model, the ends of the two spiked wheels 403 that are close to each other are in contact with the outer wall of the cable 7, and the ends of the two clamping wheels 501 that are close to each other are in contact with the outer wall of the cable 7, improving the stability of the cable 7 during the conveying process. Four limiting rods 104 are fixedly connected to the upper and lower sides of the first groove 101 on the frame 1. The four corners of the upper and lower ends of the fixing plate 302 are provided with first limiting grooves 303. The first limiting grooves 303 and the limiting rods 104 correspond one-to-one and are compatible, achieving precise positioning and stable connection, ensuring the stability of the device structure and the coordinated operation of the components. The rear end of the frame 1 is provided with a second groove 102. Two second connecting blocks 6 are fixedly connected to the upper end of the inner wall of the frame 1. The lower ends of the two second connecting blocks 6 are connected to the frame 601. The left and right ends of the inner wall of the frame 601 are provided with second limiting grooves 602. The rear end of the frame 601 extends through the second groove 102 to the frame 1. At the rear end, two inclined blocks 603 are slidably arranged inside the frame 601. The left and right ends of the inclined blocks 603 are fixed with second limiting blocks 604. The outer wall of the second limiting block 604 and the inner wall of the second limiting groove 602 are in contact with each other. A third limiting groove 605 is opened at the upper end of the inclined blocks 603. A third limiting block 606 is slidably arranged at the end of the two third limiting grooves 605 that are close to each other. The lower end telescopic rod of the blade 608 is connected to the third limiting block 606. The second limiting block 604 on the inclined block 603 is slidably arranged on the two second limiting grooves 602 on the frame 601. Through the up and down displacement of the third limiting block 606, the second limiting block 604 works to move closer and disperse the third limiting block 606 through the third limiting groove 605, thereby adjusting the distance between the two L-shaped brackets 607, so that the blade 608 cuts the outer sheath of the cable 7, and the V-shaped block 609 widens the cutting opening.

[0030] The cable 7 is placed close to the two clamping wheels 501. Then, the double-headed cylinder 3 on the clamping wheels 501 is activated. The double-headed cylinder 3 drives the two fixed plates 302 closer together, causing the clamping wheels 501 to clamp the cable 7. Next, the motor 502 is activated, causing the two clamping wheels 501 to move the cable 7 towards the left end of the frame 1. One end of the cable 7 is then positioned at the end where the two L-shaped brackets 607 are close together. Next, the blade 608 is activated, causing its output shaft to move the third limit block 606 upwards. This causes the two inclined blocks 603 to move the lower L-shaped brackets 607 closer together, allowing the blade 608 to cut open the outer sheath of the cable 7. As the cable 7 moves to the left, the V-shaped block 609 enlarges the cut on the cable 7. Finally, the cable 7 moves to the end where the two spike wheels 403 are close together, and the spikes are activated. The double-headed cylinder 3 on wheel 403 causes two spiked wheels 403 to clamp the cable 7. The spiked wheels 403 pierce the outer sheath of the cable 7. Then the cable 7 moves to the left, and the spiked wheels 403 disengage the sheath outward. However, the position of the sheath can be limited by the stop 404. The cable 7 is moved to the cutting block 204 by the clamping wheel 501. Then the length of the cable 7 is observed by the camera 201. When it reaches the appropriate length, the first cylinder 202 is opened, and the lower telescopic rod of the first cylinder 202 drives the upper cutter 203 to move downward. The cable 7 is cut after passing through the upper cutter 203 and the lower cutter 206. Then the cut cable 7 and the outer sheath slide down the unloading ramp 106. This solves the problem that the traditional method may rely on a lot of manual operation, including the clamping, moving, stripping and cutting of the cable, which is inefficient and labor-intensive.

[0031] Through the above steps, the double-headed cylinder 3 automatically clamps the wire between the clamping wheel 501 and the spike wheel 403. The motor 502 drives the clamping wheel 501 to automatically feed the wire. The first cylinder 202 drives the upper cutter 203 to automatically cut, improving efficiency. During stripping, the blade 608 first cuts the outer sheath, the V-block 609 widens the opening, the spike wheel 403 pierces the outer sheath and disengages, and the stop 404 limits the position, ensuring stripping quality without damaging the core wire. For cutting, the camera 201 measures the length in real time, and the first cylinder 202 drives the upper cutter 203 to precisely cut the wire at the preset length, ensuring consistent wire length. Its integrated design incorporates multiple functions, allowing the cable to complete the entire process in one clamping operation, improving work efficiency.

[0032] Although only certain components and embodiments of this application have been illustrated and described, many modifications and alterations (e.g., variations in the size, dimensions, structure, shape and proportion of the various elements, installation arrangement, material use, color, orientation, etc.) will be conceived by those skilled in the art without actually departing from the scope and spirit of the claims.

[0033] Finally, it should be noted that the above embodiments are only preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An integrated automatic stripping and cutting device for electronic wires, characterized in that: The device includes a frame (1); it also includes a spike wheel (403), a clamping wheel (501), and a blade (608). Two first grooves (101) are opened at the upper and lower ends of the frame (1). A controller (105) is installed on the frame (1). A double-headed cylinder (3) is fixedly connected to the rear end of the frame (1) at the rear side of the first groove (101). A first connecting block (301) is connected to the telescopic rod at the upper and lower ends of the double-headed cylinder (3). A fixing plate (302) is fixedly connected to the lower end of the first connecting block (301). The fixing plates (302) at the upper and lower ends of the frame (1) pass through the first groove (101) and are connected to two first supports (4). A rotating column (401) is fixedly connected to one end of the two first supports (4) that are close to each other. A stop (404) is fixedly connected to the left end of the first support (4). A one-way bearing (402) is fixedly connected to the outer wall of the rotating column (401). A spike wheel (403) is fixed to the outer wall of the one-way bearing (402). The upper and lower fixing plates (302) located on the left side of the frame (1) pass through the first groove (101) and are connected to the second bracket (5). A clamping wheel (501) is rotatably installed on the second bracket (5). A motor (502) is fixed to the front end of the second bracket (5). The output shaft of the motor (502) and the front end of the clamping wheel (501) are connected to each other. A third groove (103) is opened at the upper end of the frame (1). A blade (608) is installed below the third groove (103). A clamping cutting component is installed below the blade (608). An L-shaped bracket (607) with adjustable spacing is installed on the clamping cutting component. A blade (608) and a V-shaped block (609) are fixed to the end of the two L-shaped brackets (607) that are close to each other. A cable (7) is slidably installed on the frame (1). A cutting component is installed at the right end of the frame (1).

2. The integrated automatic stripping and cutting device for electronic wires according to claim 1, characterized in that: The two spiked wheels (403) are close to each other at one end and are in contact with the outer wall of the cable (7), and the two clamping wheels (501) are close to each other at one end and are in contact with the outer wall of the cable (7).

3. The integrated automatic stripping and cutting device for electronic wires according to claim 1, characterized in that: Four limiting rods (104) are fixed to the upper and lower sides of the first groove (101) on the frame (1). The first limiting groove (303) is provided at the four corners of the upper and lower ends of the fixing plate (302). The first limiting groove (303) and the limiting rod (104) correspond to each other and are compatible.

4. The integrated automatic stripping and cutting device for electronic wires according to claim 1, characterized in that: The cutting component includes an upper cutter (203), a connecting frame (2) is fixedly connected to the upper end of the frame (1), a first cylinder (202) is provided on the upper end of the inner wall of the connecting frame (2), the lower end of the telescopic rod of the first cylinder (202) is connected to the upper cutter (203), a camera (201) is also provided at the front end of the connecting frame (2), a feeding ramp (106) and a cutting block (204) are fixedly connected to the lower end of the inner wall of the frame (1), a cutting groove (205) is provided on the upper end of the cutting block (204), a lower cutter (206) is provided at the cutting groove (205), and the slices of the upper cutter (203) and the lower cutter (206) are flush.

5. The integrated automatic stripping and cutting device for electronic wires according to claim 1, characterized in that: The rear end of the frame (1) is provided with a second groove (102). Two second connecting blocks (6) are fixed to the upper end of the inner wall of the frame (1). The lower ends of the two second connecting blocks (6) are connected to the frame (601). The left and right ends of the inner wall of the frame (601) are provided with second limiting grooves (602). The rear end of the frame (601) extends through the second groove (102) to the rear end of the frame (1).

6. The integrated automatic stripping and cutting device for electronic wires according to claim 5, characterized in that: Two inclined blocks (603) are slidably arranged inside the frame (601). The left and right ends of the inclined blocks (603) are fixed with second limiting blocks (604). The outer wall of the second limiting block (604) and the inner wall of the second limiting groove (602) are in contact with each other.

7. The integrated automatic stripping and cutting device for electronic wires according to claim 1, characterized in that: The upper end of the inclined block (603) is provided with a third limiting groove (605), and a third limiting block (606) is slidably provided at one end of the two third limiting grooves (605) that are close to each other. The lower end telescopic rod of the blade (608) is connected to the third limiting block (606).

Images