Constant temperature treatment equipment for dyeing and finishing auxiliaries

Abstract

This utility model discloses a constant temperature treatment device for dyeing and finishing auxiliaries, including a treatment box. A support frame and control equipment are fixedly installed on the treatment box. The treatment box has an inlet and an outlet. A stirring shaft is rotatably mounted on the treatment box, and a drive motor is fixedly mounted on the treatment box. The drive motor is connected to the stirring shaft via a rotating mechanism. A stirring rod is mounted on the stirring shaft through a rotating port, and a reinforcing rod is fixedly mounted on the stirring rod. A connecting channel is shared between the stirring shaft and the stirring rod, and a connecting line extending into the connecting channel is rotatably passed through the stirring shaft. In this utility model, the unique structural design of the stirring shaft, stirring rod, and reinforcing rod achieves multi-angle and multi-dimensional stirring effects, improving the uniformity and efficiency of stirring, ensuring that the dyeing and finishing auxiliaries are fully mixed during the treatment process, and effectively improving the effect of subsequent dyeing and finishing processes.

Description

Technical Field

[0001] This utility model relates to the field of textile dyeing and finishing technology, and in particular to a constant temperature treatment device for dyeing and finishing auxiliaries. Background Technology

[0002] The constant temperature treatment equipment for dyeing and finishing auxiliaries is mainly used to perform constant temperature stirring treatment on various auxiliaries used in the dyeing and finishing process to ensure that the auxiliaries are uniformly mixed at a specific temperature to meet the requirements of subsequent dyeing, printing, finishing and other processes.

[0003] Existing constant-temperature treatment equipment for dyeing and finishing auxiliaries suffers from several shortcomings in terms of agitation. Traditional equipment typically employs a single agitator shaft driving rotating blades. The blades only achieve circular motion around the shaft's center, making it difficult for dyeing and finishing auxiliaries to achieve sufficient convection and mixing within the treatment chamber. This often results in uneven concentrations and significant temperature differences in certain areas. Furthermore, the agitator components in existing equipment are not adequately designed for integration with the heating structure. Heat transfer relies on heating the inner wall or bottom of the treatment chamber, making it difficult to effectively promote uniform heat diffusion during agitation. This can easily lead to localized overheating or undercooling, reducing the treatment effectiveness of the auxiliaries and potentially causing their components to decompose and become ineffective due to high temperatures. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a constant temperature treatment device for dyeing and finishing auxiliaries.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A constant temperature treatment device for dyeing and finishing auxiliaries includes a treatment box, on which a support frame and control equipment are fixedly installed. The treatment box has an inlet and an outlet. A stirring shaft is rotatably mounted on the treatment box. A drive motor is fixedly mounted on the treatment box and connected to the stirring shaft via a rotating mechanism. A stirring rod is mounted on the stirring shaft through a rotating port. A reinforcing rod is fixedly mounted on the stirring rod. A connecting channel is provided inside the stirring shaft and the stirring rod. A connecting wire extending into the connecting channel is rotatably passed through the stirring shaft. An electric heating wire connected to the connecting wire is fixedly mounted inside the connecting channel. A transmission groove is provided on the inner wall of the treatment box. A transmission shaft located in the transmission groove is fixedly mounted on the stirring rod. A second gear ring is provided in the transmission groove. The transmission shaft is connected to the second gear ring via a transmission mechanism.

[0007] Preferably, the rotating mechanism includes a first gear fixedly mounted on the output shaft of the drive motor, and a first gear ring is provided on the stirring shaft, wherein the first gear meshes with the first gear ring.

[0008] Preferably, the transmission mechanism includes a second gear fixedly mounted on the transmission shaft, the second gear meshing with a second gear ring.

[0009] Preferably, the first gear ring is an external gear ring, and the second gear ring is an internal gear ring.

[0010] Preferably, the feed inlet is provided with a mounting cover, and the discharge outlet is provided with an electric valve.

[0011] Preferably, the processing box is provided with a retaining ring, and multiple drive shafts are rotatably connected to the retaining ring.

[0012] The beneficial effects of this utility model are:

[0013] 1. The unique structural design of the stirring shaft, stirring rod, and reinforcing rod achieves multi-angle and multi-dimensional stirring effects. While revolving around the stirring shaft, the stirring rod rotates on its own axis through the meshing of the transmission shaft, the second gear, and the second gear ring, driving the reinforcing rod to rotate synchronously. This composite motion significantly improves the uniformity and efficiency of stirring, ensuring that dyeing and finishing auxiliaries are fully mixed during processing and effectively enhancing the results of subsequent dyeing and finishing processes.

[0014] 2. The electric heating wire is located in the connecting channel between the stirring shaft and the stirring rod. The heat generated can be directly transferred to the auxiliaries in the treatment chamber through the stirring rod and the reinforcing rod. With the continuous movement of the stirring components, the heat can be quickly and evenly diffused, avoiding local overheating or undercooling, ensuring that the auxiliaries are heated evenly during the constant temperature treatment, and providing stable treatment conditions for the dyeing and finishing process.

[0015] 3. The retaining ring installed inside the processing box is rotatably connected to multiple drive shafts, and the retaining ring is slidably sealed to the inner wall of the processing box. This can effectively prevent materials from entering the transmission groove, preventing materials from causing wear or jamming to the transmission components, and can also provide stable support for the drive shafts, ensuring that the stirring rod remains stable during rotation and extending the service life of the equipment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a constant temperature treatment device for dyeing and finishing auxiliaries proposed in this utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the vertical section structure;

[0018] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A;

[0019] Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point B.

[0020] In the diagram: 1. Processing box, 2. Support frame, 3. Control equipment, 4. Feed inlet, 5. Stirring shaft, 6. Connecting line, 7. Drive motor, 8. First gear, 9. First gear ring, 10. Stirring rod, 11. Reinforcing rod, 12. Retaining ring, 13. Discharge port, 14. Connecting channel, 15. Electric heating wire, 16. Transmission groove, 17. Transmission shaft, 18. Second gear, 19. Second gear ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-4 A constant temperature treatment device for dyeing and finishing auxiliaries includes a treatment box 1, a support frame 2 and a control device 3 fixedly installed on the treatment box 1, and a control component inside the control device 3.

[0023] The control device 3 mainly consists of a main control chip, a temperature control module, a motor drive module, a display and operation panel, a communication module, a power supply module, relays and contactors, etc. These components are all existing technology products and mainly play a role in coordinated control in this solution; their specific technical details will not be elaborated upon.

[0024] The processing box 1 has an inlet 4 and an outlet 13. A stirring shaft 5 is rotatably mounted on the processing box 1. A drive motor 7 is fixedly mounted on the processing box 1. The drive motor 7 is connected to the stirring shaft 5 through a rotating mechanism. A stirring rod 10 is mounted on the stirring shaft 5 through a rotating port. As shown in the figure, the vertical cross-section of the rotating port is cross-shaped, and the vertical cross-section of the stirring rod 10 is horizontally T-shaped.

[0025] A reinforcing rod 11 is fixedly provided on the stirring rod 10. A connecting channel 14 is provided in both the stirring shaft 5 and the stirring rod 10. A connecting line 6 extends through the stirring shaft 5 and into the connecting channel 14. An electric heating wire 15 connected to the connecting line 6 is fixedly provided in the connecting channel 14. A transmission groove 16 is provided on the inner wall of the processing box 1. A transmission shaft 17 located in the transmission groove 16 is fixedly provided on the stirring rod 10. A second gear ring 19 is provided in the transmission groove 16. The transmission shaft 17 is connected to the second gear ring 19 through a transmission mechanism.

[0026] The rotating mechanism includes a first gear 8 fixedly mounted on the output shaft of the drive motor 7, and a first gear ring 9 mounted on the stirring shaft 5, with the first gear 8 meshing with the first gear ring 9. When the drive motor 7 is started, the stirring shaft 5 can be rotated by means of the first gear 8 and the first gear ring 9.

[0027] The transmission mechanism includes a second gear 18 fixedly mounted on the transmission shaft 17, which meshes with a second gear ring 19. When the stirring shaft 5 rotates and drives the stirring rod 10 to rotate synchronously, the transmission shaft 17, the second gear 18, and the second gear ring 19 can drive the stirring rod 10 to rotate, thereby driving the reinforcing rod 11 to rotate and enhancing the stirring effect.

[0028] The first gear ring 9 is the external gear ring, and the second gear ring 19 is the internal gear ring. "Internal" and "external" represent the orientation of the teeth; please refer to the attached diagram for details.

[0029] A mounting cover is installed inside the feed inlet 4, and an electric valve is installed inside the discharge outlet 13. The mounting cover controls the opening and closing of the feed inlet 4, and the electric valve controls the opening and closing of the discharge outlet 13. These opening and closing mechanisms are designed to facilitate material feeding and discharging.

[0030] The processing box 1 is equipped with a retaining ring 12, and multiple drive shafts 17 are rotatably connected to the retaining ring 12. The retaining ring 12 and the inner wall of the processing box 1 are sealed and slidably connected by existing technology and components, which can block the drive groove 16 and prevent materials from entering.

[0031] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0032] Working principle:

[0033] Feeding process: Open the mounting cover of feed port 4, inject the dyeing and finishing auxiliary agent into the treatment box 1, and then close the mounting cover.

[0034] Stirring and Heating Start-up: The operator presets parameters such as temperature and stirring program through the display and operation panel of the control device 3. The main control chip issues a command, and the motor drive module starts the drive motor 7. The drive motor 7 drives the stirring shaft 5 to rotate through the meshing of the first gear 8 and the first gear ring 9. When the stirring shaft 5 rotates, it drives the stirring rod 10 to rotate synchronously. At the same time, the transmission shaft 17 on the stirring rod 10 moves in the transmission groove 16. Through the meshing of the second gear 18 and the second gear ring 19, the stirring rod 10 rotates on its own axis while revolving with the stirring shaft 5, thereby driving the reinforcing rod 11 to rotate, achieving all-round and efficient stirring of the additives. At the same time, the main control chip controls the connection line 6 to be energized. The current generates heat through the electric heating wire 15. The heat is transferred to the additives through the stirring rod 10 and the reinforcing rod 11, achieving the heating of the additives.

[0035] Temperature control: The temperature sensor monitors the temperature of the additives in the processing chamber 1 in real time and feeds the data back to the main control chip. When the actual temperature is lower than the preset temperature, the main control chip controls the electric heating wire 15 to increase the current and increase the heating power; when the actual temperature is close to or reaches the preset temperature, the main control chip reduces the current of the electric heating wire 15 to maintain a constant temperature.

[0036] Discharge stage: After the additives are processed, the main control chip controls the electric valve of the discharge port 13 to open, and the processed additives are discharged from the discharge port 13.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A constant temperature treatment device for dyeing and finishing auxiliaries, comprising a treatment chamber (1), characterized in that, The processing box (1) is fixedly equipped with a support frame (2) and a control device (3). The processing box (1) has an inlet (4) and an outlet (13). The processing box (1) is rotatably equipped with a stirring shaft (5). The processing box (1) is fixedly equipped with a drive motor (7). The drive motor (7) is connected to the stirring shaft (5) through a rotating mechanism. The stirring shaft (5) is equipped with a stirring rod (10) through a rotating port. The stirring rod (10) is fixedly equipped with a reinforcing rod (11). The stirring shaft (5) and the stirring rod (10) are connected. The processing box (1) is provided with a connecting channel (14). A connecting line (6) extending into the connecting channel (14) is rotatably passed through the stirring shaft (5). An electric heating wire (15) connected to the connecting line (6) is fixed in the connecting channel (14). A transmission groove (16) is provided on the inner wall of the processing box (1). A transmission shaft (17) located in the transmission groove (16) is fixed on the stirring rod (10). A second gear ring (19) is provided in the transmission groove (16). The transmission shaft (17) is connected to the second gear ring (19) through a transmission mechanism.

2. The constant temperature treatment equipment for dyeing and finishing auxiliaries according to claim 1, characterized in that, The rotating mechanism includes a first gear (8) fixedly mounted on the output shaft of the drive motor (7), and a first gear ring (9) is provided on the stirring shaft (5), the first gear (8) meshing with the first gear ring (9).

3. The constant temperature treatment equipment for dyeing and finishing auxiliaries according to claim 2, characterized in that, The transmission mechanism includes a second gear (18) fixedly mounted on the transmission shaft (17), which meshes with a second gear ring (19).

4. The constant temperature treatment equipment for dyeing and finishing auxiliaries according to claim 3, characterized in that, The first gear ring (9) is an external gear ring, and the second gear ring (19) is an internal gear ring.

5. The constant temperature treatment equipment for dyeing and finishing auxiliaries according to claim 4, characterized in that, The feed inlet (4) is equipped with a cover, and the discharge outlet (13) is equipped with an electric valve.

6. The constant temperature treatment equipment for dyeing and finishing auxiliaries according to claim 5, characterized in that, The processing box (1) is equipped with a retaining ring (12), and multiple drive shafts (17) are rotatably connected to the retaining ring (12).

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